Agria 5400 KL User manual

5400 KL with
l Planetary Mowing Attachment
Stroke 85mm,CrankStone45mm
or:Double-Knife Mowing Attachment
Stroke 60/24 mm
l Steering Brake Clutch
l Central Brake
l 4-Stroke-Engine, Robin EH 25
5400 with
l Planetary Mowing Attachment
Stroke 85 mm, Crank Stone 45 mm
l Mountain brake
Engines:
l 4-Stroke, Robin EH 17
l 4-Stroke, Robin EH 25
5143, 5146, 5321
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.
Operating Instructions No. 998 765-B 10.11
&
Power MowerPower Mower
Power MowerPower Mower
Power Mower
54005400
54005400
5400
5400 KL5400 KL
5400 KL5400 KL
5400 KL
Operating InstructionsOperating Instructions
Operating InstructionsOperating Instructions
Operating Instructions
Translation of the original operating instructionsTranslation of the original operating instructions
Translation of the original operating instructionsTranslation of the original operating instructions
Translation of the original operating instructions

2agria Power Mower 5400
Symbols, Name Plate
Please complete:
Machine Type No.:
..................................................
Identification No.:
..................................................
Engine Type:
..................................................
Engine No.:
..................................................
Date of Purchase: .....................
For name plate, refer to
page 3, figure A/14;
page 7, figure C/14
For engine type and number, refer
to page 66, figure E/13
Please state these data when
ordering spare parts to avoid
wrong deliveries.
Only use original agria spare
parts!
Specifications, figures and dimen-
sionsstated in theseinstructions are
not binding. No claims can be de-
rivedfromthem.We reservethe right
for improvements without changing
these instructions.
This delivery comprises:
l Operating instructions
l Power mower
l Tool kit
Symbols
Warning – Danger
Important information
ChokeFuel
Oil Glue
Engine Start
Engine Stop
Engine oil level
Air filter
Air cooling
Transmission oil level
Visual check
Clutch
Mowing drive
Wheel drive
Forward
Reverse
PTO
Brake
Tyre air pressure
Open (unlocked)
Closed (locked)
Clockwise
Anti clockwise
è- Serviceç
= contact your agria workshop

agria Power Mower 5400 3
Designation of Parts
Figure A
5400 with planetary mowing drive
Figure B
5400 Steering Handle

4agria Power Mower 5400
Designation of Parts
Figure A
5400 with planetary mowing drive
1Grass distributor / knife driver
2Mowing drive hood
3Eyelet for assist rope
4 Tool kit
5Steering handle
6Cutter bar
7Planetary mowing drive
9Gearbox - oil filler plug, dipstick
11 Wheel flange
12 Hexagonal nut for wheel flange fixing (on both sides)
13 Gearbox - oil drain plug
14 Name plate / machine identification no.
15 Engine
Figure B
5400 Steering Handle
1Hand lever for engine stop
2Safety Circuit
3Hand lever for clutch and mountain brake
4 Pawl for hand clutch lever
5Locking screw for steering handle height adjustment
6Shifter for wheel drive 1st and 2nd speed
8Shifter for mowing drive OFF / ON
9Speed control lever
10 Pawl for forward and reverse shifting
11 Hand lever for forward and reverse

agria Power Mower 5400 5
Index
Symbols, Name Plate....................... 2
Designation of Parts
Machine, Steering Handle 5400....... 3
Machine, Steering Handle 5400 KL . 7
Robin-Engine EH 17, EH 25........... 66
1. Safety Instructions........9 - 13
Due Use ............................................ 9
2. Specifications
Gearbox.......................................... 14
Mowing Drive.................................. 14
Vibration Acceleration Value........... 14
Track Width Plan ............................. 16
Robin Engine EH 17 D ................... 17
Robin Engine EH 25 D ................... 18
Operation on Slopes................. 17, 18
Noise Levels ............................. 17, 18
3. Devices and Operating
Elements
Engine............................................. 19
Hand Lever for Engine Stop ........... 20
Safety Circuit .................................. 20
Clutch.............................................. 21
Mountain Brake............................... 21
Gearbox.......................................... 22
Single Wheel Steering Brake Clutch23
Steering Handle Adjustment .......... 24
Loading Eye.................................... 24
Planetary Mowing Attachment ....... 25
Double-Knife Mowing Attachment 26
Knife Attachment Removal ............. 27
Knife Attachment Mounting ............ 28
Running Bases, Extra Weights....... 29
Wheel Locking Bolts ....................... 30
Extra Drive Wheels ......................... 30
Strake Wheels, Snow Chains ......... 30
Twin-Wheels ................................... 31
Differential Hubs ............................. 31
4. Commissioning and
Operation
Commissioning the Machine .......... 32
Starting the 4-Stroke-Engine.......... 34
Switching off the Engine................. 35
Mowing............................................ 36
Danger Zone................................... 37
Operation on Slopes....................... 37
5. Maintenance
4-Stroke-Engine....................... 38 - 42
Air Filter .................................... 39, 40
Machine ................................... 43 - 47
Safety Circuit .................................. 46
Hand Lever Adjustment .................. 47
Mountain Brake............................... 48
Planetary Mowing Attachment ....... 49
Double-Knife Mowing Attachment 50
Cutter Bar ....................................... 51
Re-Grinding Mowing Knives........... 51
General Maintenance, Cleaning..... 52
Storage ........................................... 53
Accessories for Cutter Bar ... 54 - 55
6.Troubleshooting........... 56 - 57
Varnishes, Wear Parts .................. 58
Diagram: Electric Circuit.............. 58
Lubrication Charts................. 59 - 61
Inspection and Maintenance
Chart...............................................64
EC Conformity Declaration.......... 67
Recommendations ......................... 6
Note foldout pages!
Fig. A and B .............................. 3
Fig. C and D .............................. 7
Fig. E ....................................... 66
3
5
2
1
4
6

6agria Power Mower 5400
Recommendations
Lubricants and Anti-
Corrosive Agents:
Usethespecifiedlubricantsforengine
and gearbox (see “Specifications”).
We recommend using bio- lubricat-
ing oil or bio-lubricating grease for
“open”lubricatingpointsor nipples (as
specifiedintheoperatinginstructions).
We recommend using bio-slushing
oil for preservation of machines and
implements (do not apply on painted
external covers). Oil can be brushed
or sprayed on
Anti-corrosiveagentsareenvironmen-
tally friendly and degrade fast.
Using ecologically safe bio-lubricants
and bio-anti-corrosives, you contrib-
uteto environmentalprotection and to
thewellbeing of humans,animals and
plants.
Maintenance and Repair:
The trained mechanics of your agria
workshop carry out expert mainte-
nance and repair.
You should only carry out major main-
tenanceworkand repairs onyourown,
ifyouhavethepropertools and knowl-
edge of machines and internal com-
bustion engines.
Do not hammer against the flywheel
with a hard object or metal tools as it
might crack and shatter in operation
causing injuries and damage.Only
use suitable tools for pulling the fly-
wheel.
Fuel:
This 4-stroke engine runs smoothly
oncommercialunleadedregularand
supergrade petrol (including E10)
as well as Super plus.
Do not add oil to petrol.
If, for environmental reasons, you
use unleaded petrol, make sure the
fuelisdrainedcompletelywhen shut-
ting down the engine for more than
30 days.This is to prevent resin resi-
due from depositing in the carburet-
tor, fuel filter, and tank.Or add a fuel
stabilizer.
For further instructions refer to “En-
gine Preservation”.

agria Power Mower 5400 7
Designation of Parts
Figure C
5400 KL with planetary mowing drive
5400 KL with double-knife mowing drive
Figure D
5400 KL
steering handle

8agria Power Mower 5400
Designation of Parts
Figure C
With planetary mowing drive and double-knife mowing drive
1Grass distributor / knife driver
2Mowing drive hood
3Eyelet for assist rope
4 Tool kit
5Steering handle
6Cutter bar
7Planetary mowing drive
8Double-knife mowing drive
9Gearbox - oil filler plug, dipstick
10 Collar for steering brake clutch Bowden cable
11 Wheel flange with steering brake clutch
13 Gearbox - oil drain plug
14 Name plate / machine identification no.
15 Engine
Figure D
Steering handle
1Engine-off circuit
2Safety circuit lever
3Clutch hand lever
4 Pawl for clutch hand lever
5Locking bolt for steering handle height adjustment
6Shifter for wheel drive 1st and 2nd speed
7Locking bolt for steering handle lateral adjustment
8Shifter for mowing drive OFF / ON
9Speed control lever
10 Pawl for F-R shifting
11 Hand lever for F-R shifting
13 Hand lever for steering brake clutch left
14 Hand lever for steering brake clutch right
15 Hand lever for central- and park brake
16 Pawl for park brake

agria Power Mower 5400 9
1. Safety Instructions
Before starting the engine, read the op-
erating instructions and note:
Warning
Thissymbolmarks all paragraphswhich
affect yoursafety.Passallsafetyinstruc-
tions to other users and operators.
Due use
The power mower is constructed solely
for the cutting ofgrassand similar plants
aswellas thin non-woodedscrub in land
& forest management, green spaces,
and other such areas and may also be
used as a snow-clearing machine after
it has been fitted with a suitable rake
blade (due use).
Any other type of operation is consid-
ered undue.The manufacturer is not li-
able for any damages resulting from
undue use, for which the risk lies with
the user alone.
When the power mower is used on pub-
lic roads, the local national road traffic
rules must be observed, e.g. reflectors,
lights.
Thepowermowerisnotintendedforuse
with a trailer on public roads or as as a
tractive machine.
Due use includes compliance with
manufacturer’s instructions on opera-
tion, maintenance and repair.
Anyunauthorizedchangestothemower
render manufacturer liability null and
void.
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prevention regu-
lations must be adhered to, as well as
all other generally accepted rules gov-
erning operational safety, occupational
health and road traffic regulations.
For drives on public roads, the national
traffic code applies.
Accordingly, check the powermower for
road and operational safety each time
you take up operation.
Only persons familiar with the mower
and instructed on the hazards of opera-
tion are allowed to use, maintain and
repair the mower.
Teenagers of 16 years or younger may
not operate the power mower!
Only work in good light and visibility.
Operator’s clothes should fit tight.Avoid
wearing loose fitting clothes.Wear solid
shoes.
Note the warning and instruction signs
on the mower for safe operation. Com-
pliance is for your own safety.
When transporting the mower on vehi-
cles or trailers outside the area to be
mowed,ensure that the engine isturned
off.
Careful with rotating tools – keep at a
safe distance!
1

10 agria Power Mower 5400
1
1. Safety Instructions
Beware of coasting tools.Before you
start anymaintenanceorrepaironthem,
waituntil tools havecometo a complete
stop.
Foreignpoweredpartsshear and crush!
Riding on the attachment during opera-
tion is not permitted.
Implements and their weight affect the
driving, steering, braking, and tip-over
characteristics of the mower.Therefore,
ensure steering and braking functions
are sufficient.Match operating speed to
conditions.
Donotchange settings ofgovernor.High
engine speed increases risk of acci-
dents.
Working Area and
Hazardous Area
The user is liable to third parties work-
ing within the mower’s working range.
Staying in hazardous area is not per-
mitted.
Check the immediate surroundings of
the mower before you start it.Watch out
for children and animals.
Before you start work, clear the area
from any foreign object. During opera-
tion,always watchout forfurther objects
and remove them in time.
Foroperationinenclosed areas,ensure
that a safety distance is kept to enclo-
sures to prevent damage to tools.
Operation and Safety
Devices
BeforeYou start the Engine
Become familiar with the devices and
operating elements and their functions.
Above all, learn how to turn the engine
off quickly and safely in an emergency.
Ensure that all protective devices are
mounted and positioned to provide pro-
tection.
Withno implement mounted, make sure
PTO-shaft is covered with the protec-
tive cap.
Starting the Engine
Donotstartengineinclosed rooms.The
carbon monoxide contained in the ex-
haust fume is extremely toxic when in-
haled.
Before you start the engine set all oper-
ating elements to neutral or idling posi-
tion.
For starting the engine, do not step in
front of the mower and the implement.
Do not use assist-starting liquids when
using electrical assist-starting devices
(jumper cable). Danger of explosion!
Operation
Never leave the operator’s position at
the steering handle while mower is at
work.
Never adjust the operating handles dur-
ing work – danger!
During operationtheoperatormustkeep
at a distance as defined by the steering
handle,especiallywhen turning thema-
chine.