Air & Allied Sales UGC2005 User manual

105 - Grid ilter x 1
128 - Work Screen x 1
2050 - Quick Release Coupling x1
736 - Hook x 1
2030 - Extended Nozzle Kit includes x 2
UGC5005 ONLY
105 - Grid ilter x 2
128 - Work Screen x 2
2050 - Quick Release Coupling x 2
2030 - Extended Nozzle Kit x 4
736 - Hook x 2
What it should come with
Also available:
Installation fittings:
We also recommend:
Solvent Based Spray Gun Cleaner
Operating
Instructions
UGC2005
UGC2005M
UGC3005
UGC4005
UGC5005
786 - Air, Dirt & Water trap
783 - Nipple
RA3 3” Angle lange R3 3” Angle lange lat 6R5 6” to 5” Reducer 3 3” lange lat 5R3 5” to 3” Reducer
D3 3” lexi Ducting Gate Valve 803
Solvent Recycler Paint Can Crusher Paper Compactor
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Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au

Setting the machine up
PLEASE NOTE: It is advised that an air, dirt and water trap filter is fitted (786
as shown on the front page). This will protect the valves and cylinder from dirt
and water contamination.
Air Supply Pressure: 40 to 90 PSI. 2.75-6.9 bar, 3-kg / cm2.
Thread size: 1/4” BSP
It is possible to obtain 100/150 gun washes from a 25 litre drum of solvent but this is dependent
upon how much paint material is left in your spray gun pot. We recommend regular changing of the
solvent to ensure absolute cleanliness of your spray gun.
Position machine in a well ventilated area. The extraction outlet will accept 3” (75mm) hose and
should be connected to an existing system or taken to the external part of a building and vented via
the atmosphere. Hose and a range of adaptors are available direct from Unic International.
The machine will take 20, 25 or 30 litre solvent containers. When installing 25 & 30 litre containers
we advise that you raise the adjustable corner legs.
Connect the machine to the air supply. All air connections are located on the right hand side of the
machine when viewed from the front.
Connect earth wire on rear of machine to suitable earthing point.
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2
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The Unic range of Gun Cleaning Machines are Category 2 equipment that is suitable for
Apparatus Groups (Gas groups) IIA, IIB and IIC, with a temperature class of T6.
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Air & Allied Sales (Pacific) Pty Ltd
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Installation of containers
WARNING: D N T SM KE R USE PEN FLAME NEAR CABINET.
UGC4005 ONLY Take 1 x 25litre drum of clean solvent, remove 5 litres and fill an empty 5 litre
container.
UGC5005 ONLY Take 2 x 25litre drum of clean solvent, remove 5 Litres from each drum and fill
2 x empty 5 litre container.
Disconnect quick release coupling by lifting the locking ring and bring outside of machine (See
Diagram 1).
Insert hose with suction filter into drum of solvent and enter drain tube.
Push solvent container/s under machine aligning filler neck with male part of quick release coupling.
Reconnect quick release coupling.
UGC4005/UGC5005 ONLY Place the full 5 litre container under the centre of the machine next to
the 25 litre drum of solvent and insert black 6mm nylon tube with wire clip in to the full 5 litre
container (Repeat this step for UGC5005).
Turn drain valve lever to vertical position (see diagram 2).
Underneath the machine at the rear are the earthing wire(s), the crocodile clip(s) must be attached to
any metal solvent container(s) if used (these are not supplied by Unic international).
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AINTENANCE CHECK:
Grid Filter:
It is recommended that the Green Grid Filter inside the tank under the Work Screen is
changed once a month.
Suction Filter:
It is recommended that the Suction Filter be cleared thoroughly every time the cleaning
fluid is replaced.
Please note:
If the Suction Filter is damaged or removed, the Pump Warranty is void.
Lubrication:
The air valve is lubricated at the factory and designed to operate without additional
lubrication. If added lubrication is desired, every 500 hours of operation (or monthly)
Remove the hose from the pump air inlet and add two drops of machine oil to the air
inlet.
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Air & Allied Sales (Pacific) Pty Ltd
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Using the machine
Please Note: For best results spray guns should be cleaned as soon as
possible after use.
WARNING:
• THE LID IS L CKED DURING PERATI N F R Y UR SAFETY
• THE L CK MUST N T BE REM VED
• T UNL CK SWITCH FF THE MACHINE
Any paint left in cup/pot should be emptied into a waste container or stored for future use.
Place paint cup/pot into machine over the top pair of square nozzle jets.
The air cap of the spray gun can either be loosened or removed completely and put into machine.
it the trigger clip to trigger of spray gun. See Diagram 3.
Put spray gun into machine. See Diagram 4.
If using a suction spray gun fit directly onto taper nozzle
If using a gravity or pressure spray gun use a nozzle extension.
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Close lid.
UGC4005 and UGC5005 ONLY
Ensure mode valve control lever is in the automatic position (horizontal).
Turn timer knob clockwise (The machine will run automatically for approximately 4 minutes).
Upon completion open the lid and remove the spray guns from the machine. We advise that you
DO NOT store the spray guns in the machine.
MANUAL WASH/ CLEAN RINSE
UGC4005, UGC5005 and UGC2005M.
For UGC2005 anual Wash and Clean Rinse begin this process at step two ‘Open lid of
machine’.
MANUAL WASH
Turn Mode Control Valve on the front of machine to Manual Mode.
Open lid of machine.
Turn Manual Wash lever to the ‘ON’ Position and clean solvent will flow from central block and
washing brush
Proceed to wash spray gun manually.
CLEAN RINSE
Repeat steps one and two listed above
Turn Clean Rinse lever to the ‘ON’ Position and clean water will flow from central block.
Rinse the spray gun.
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b
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Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au

Unic International (UK)
Health&Safety Data Sheet
Information supplied in accordance with section6of the health and safety at work etc. Act 1974
PRODUCT NAME UNIC POWERCLEAN SPRAY GUN CLEANING UNIT.
USES Removal of paint from Spray guns, cups and hoses.
GENERAL Before operating Powerclean Spray Gun Cleaning System, operators must be
PRECAUTIONS familiar with the correct operating procedures as detailed in the manufacturer’s
Operating Manual.
Do not tamper with the safety lid switch, which prevents the unit operating in the
cleaning mode when the lid is open.
Close drain valve and close lid when the unit is not in use. All solvent should be
drained from the cleaning tank before closing the drain valve.
Inspect solvent storage compartment daily to ensure there is no leaks from the
solvent containers.
Replace solvent lter pad frequently (bimonthly replacement of the lter pad is
recommended)
Always disconnect the air source before performing maintenance tasks.
FIRE HAZARDS Do not smoke or use other ignition sources near the cabinet.
E.g. no hot work, such as welding.
HEALTH HAZARDS The cleaning solvent used will contain substances hazardous to health, typically
acetone, methanol, white spirit, xylene and toluene. Air monitoring carried out
with a recommended cleaning thinner has shown that concentrations do not
exceed exposure limits published by the Health and Safety Executive. Levels
were less than 50% of the mixed short-term exposure limit when the lid was
open for removal of the spray gun, cups and hoses and just 6% of the limit
during the cleaning cycle. Substances in the solvent however can be absorbed
through the skin, see personal protection equipment.
VENTILATION A local exhaust ventilation system as supplied with the machines, should be
installed so that vapours are safely vented to atmosphere away from windows
and other air inlets. In accordance with the Control of Substances Hazardous to
Health regulations 1988 the system should be maintained and undergo a
thorough examination.
PERSONAL Suitable gloves must be worn when replacing and removing spray guns from the
PROTECTION cleaning machine. Most glove manufacturers recommend Nitrile gloves for the
EQUIPMENT solvent xylene and toluene, which can be absorbed through the skin.
WASTE DISPOSAL Waste solvent must be removed byaregistered carrier toadisposal or recovery
facility licensed to receive waste solvent.
EMERGENCY FIRE
ACTION In case ore, useaform of dry powder extinguishing agent. Cool solvent drums
exposed to re with water spray.
FIRST AID
Eye contact with solvent- irrigate with clean water. Skin contact with solvent-
remove contaminated clothing, wash skin thoroughly with soap and water.
Excess inhalation of solvent vapours – Remove to fresh air, seek medical
attention
Accidental Ingestion–Do not induce vomiting, seek medical attention.
SPILLAGE OF SOLVENT
Contain and collect with non-combustible materials E.g. sand and earth. Do not
allow to enter drains. Exclude sources ognition. Ventilate area.
SUPPLIER Unic International (UK)
INFORMATION
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Test Report
on emissions from Powerclean Spray Gun Cleaners
Table 3 - Solvent concentrations measured during the operation of a Unic Powerclean Automatic Spray
Gun Cleaning Machines.
*a This monitoring position was outside the operator’s breathing zone. Measurements were taken
to establish the effectiveness of the ventilated enclosure.
*b Exposure limits are generally for single compounds. Where there is reason to believe that
effects are additive a mixed exposure is assessed using the formula: C1/L1+ C2/L2...< 1
where C1 etc. are the measured concentrations and L1 etc are the corresponding exposure
limits.
Solvent
Acetone 1500 ppm Less than limit of 50ppm 50ppm
(10 min. TWA) detection
Propan - 2 - OL 500 ppm Less than limit of Less than limit of Not measured
(10 min. TWA) detection detection
Propyl Acetate 250 ppm Less than limit of Less than limit of Not measured
(10 min. TWA) detection detection
Butyl Acetate 200 ppm Less than limit of 30ppm 10ppm
(10 min. TWA) detection
Xylene 150 ppm Less than limit of 20ppm 150ppm
(10 min. TWA) detection
Toluene 150 ppm 3ppm 10ppm 60ppm
(10 min. TWA)
White Spirit 720mg/m3 30mg/m3 75mg/m3 100mg/m3
(10 min. TWA)
% of mixed exposure 100% 6% 49% 156%
limit *b (10 min. TWA)
Short Term
Exposure Limit
Ref: EH 40 1992
Monitoring
Position 1
10cm above the
unit during normal
operation.
Lid closed.
Ventilation off.
Monitoring
Position 2
10cm above the
unit when the cycle
had finished.
Lid open.
Ventilation on.
Monitoring
Position 3
*a
inside the enclosure
when the cycle had
finished.
Lid open.
Ventilation on.
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Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au

Model:
This product complies with the following
European Community Directives:
2006/42/EC achinery Directive
The following standard was used to verify compliance with the
directives:
EN13463-1:2009
Note: Checked requirements of harmonized standards
Certified to Atex standards.
Certificate number: SIRA 03ATEX5252
EC Notified Body: not applicable
Approved By: Date:
Director (Signed)
Date:
Director (Printed)
Declaration of
Conformity
UGC2005/2005M/3005/4005/5005
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Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au

Model: UGC2005
Air Input: 40/90 PSI-2.75/6 Bar
Air Consumption: 1/2 CFM: 28/56 L/min
Air Input Connection: 1/4” B.S.P
Year of manufacturing: 2013/14
Height: 1020mm
Width: 440mm
Depth: 475mm
Weight: 28kg
Directive 94/9/EC.Marking: Ex II 2G T6
Certicate Number: SIRA 03ATEX5252
Model: UGC2005M
Air Input: 40/90 PSI-2.75/6 Bar
Air Consumption: 1/2 CFM: 28/56 L/min
Air Input Connection: 1/4” B.S.P
Year of manufacturing: 2013/14
Height: 1020mm
Width: 440mm
Depth: 475mm
Weight: 28kg
Directive 94/9/EC.Marking: Ex II 2G T6
Certicate Number: SIRA 03ATEX5252
Model: UGC3005
Air Input: 40/90 PSI-2.75/6 Bar
Air Consumption: 1/2 CFM: 28/56 L/min
Air Input Connection: 1/4” B.S.P
Year of manufacturing: 2013/14
Height: 1020mm
Width: 555mm
Depth: 350mm
Weight: 31kg
Directive 94/9/EC.Marking: Ex II 2G T6
Certicate Number: SIRA 03ATEX5252
Model: UGC4005
Air Input: 40/90 PSI-2.75/6 Bar
Air Consumption: 1/2 CFM: 28/56 L/min
Air Input Connection: 1/4” B.S.P
Year of manufacturing: 2013/14
Height: 1020mm
Width: 710mm
Depth: 350mm
Weight: 47kg
Directive 94/9/EC.Marking: Ex II 2G T6
Certicate Number: SIRA 03ATEX5252
Model: UGC5005
Air Input: 40/90 PSI-2.75/6 Bar
Air Consumption: 1/2 CFM: 28/56 L/min
Air Input Connection: 1/4” B.S.P
Year of manufacturing: 2013/14
Height: 1020mm
Width: 845mm
Depth: 445mm
Weight: 57kg
Directive 94/9/EC.Marking: Ex II 2G T6
Certicate Number: SIRA 03ATEX5252
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Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au

Information Request
Form
Please send information on:
(please tick appropriate box)
Mini Spray Gun Cleaners Can Crushers
Paint Can Washers Paint Can Shakers
Brake Washer Parts Washer
Solvent Recycler
Spares Service Information
Other Comments:
Please send this information to:
Name:
Address:
Email:
Telephone:
Fax:
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Air & Allied Sales (Pacific) Pty Ltd
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Warranty Conditions
UGC2005/UGC2005M/UGC3005/UGC4005/UGC5005
Solvent Based Spray Gun Cleaner
1 Subject to the other Warranty Conditions the Company
1.1 Warrants that upon delivery, and for a period of 12 months from the date of delivery of the spray gun cleaning
machine (‘the Machine’), the Machine shall:
(a) Be of satisfactory quality within the meaning of the Sale of Goods Act 1979; and
(b) Be reasonably t for the purpose of cleaning spray guns;
1.2 guarantees the pump forming part of the Machine against all mechanical defects arising from faulty workmanship or
materials for ve years from the date of purchase.
2 Subject to the other Warranty Conditions if the Machine is used only in the United Kingdom and the Customer has on
purchase of the Machine entered intoa5Year Service Agreement with the Company for the servicing of the Machine
then whilst that5Year Service Agreement remains in force the Company guarantees the Machine against all
mechanical defects arising from faulty workmanship or materials for ve years from the date of purchase.
3 The guarantees in Warranty Conditions 1 and2do not extend to consumable components such as lters, jets and
ow-through brush as specied in the manual for the Machine. The Buyer acknowledges that in normal usage these
parts may from time to time require replacement.
4 The Company shall not be liable for a breach of any of the warranties in Warranty Conditions 1 and 2 if:
(a) the Buyer does not notify the defect to the Company and if so requested by the Company complete and send to the
Company the Company’s defect report form, and, if the defect isaresult of damage in transit to the Buyer, within One
day of the time when the Buyer discovers or ought to have discovered the defect; or
(b) the Company is not givenareasonable opportunity after receiving the notice to examining the Machine at the Buyer’s
premises (in the United Kingdom) or the Buyer (if asked to do so by the Company) fails to return the Machine to the
Company's place of business at the Buyer's cost for the examination to take place there, or
(c) the Buyer uses the Machine after giving notice ofadefect; or
(c) the Buyer has failed to follow the Company's oral or written instructions as to the storage, installation, commissioning,
use or maintenance of the Machine or (if there are none) good trade practice; or
(d) the Buyer alters or repairs the Machine (other than by replacing consumable items such as lters, jets and ow-
through brush or such units as are intended to be replaced by the user as specied in the manual) without the written
consent of the Company, or (f) any parts not supplied by the Company have been installed on the Machine, or
(g) the Buyer has not paid all sums due from the Buyer to the Company.
5 The Company shall not be liable for a breach of the warranty in Warranty Condition 2 if the Buyer has not fully
complied with the provisions of the 5 Year Service Agreement
6 Subject to Warranty Conditions 4 and5if the Machine does not conform with the warranties in Warranty Conditions 1
and (if applicable)2the Company shall either sendareplacement unit to the Buyer (where the unit to be replaced is
intended to be replaced by the user as specied in the manual) or repair the Machine (or repair or replace the
defective part). Any parts so replaced shall become the property of the Company and where a replacement unit is
sent to the Buyer to be tted by the Buyer the Buyer shall at its own expense return the unit so replaced to the
Company. The Company may issue an invoice for any replacement units sent to the Buyer, which will be cancelled if
the unit replaced is returned to the Company and found by the Company to be defective.
7 If the Company complies with Warranty Conditions 6 it shall have no further liability forabreach of any of the
warranties in Warranty Conditions 4 and5in respect of the Machine.
8 Any repaired or replacement parts for the Machine shall be guaranteed on these Warranty Conditions for the
unexpired portion of the relevant period specied in Warranty Conditions 1 and 2.
9 These Warranty Conditions are in addition to and do not replace any statutory rights that the Buyer may have under
the Sale of Goods Act 1979 or otherwise.
OUTSIDE UK
Contact your local Flojet distributor. If unknown check their web site www.ojet.com for details.
Quote your date of purchase.
Themachines are notuserserviceableandUnicInternationalortheir authorised distributorshould only carryout repairs.
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Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au