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AirStage AOUA36RLAVM User manual

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WARNING: Do not attempt to install this equipment unless you’ve been properly trained.
• To obtain training, please contact your local Fujitsu Airstage Distributor.
• Use this Quick Installation Guide to install Airstage “J-II” Heat Pump Systems only. It does NOT replace the Installation Manual.
• Refer to the Installation Manual for complete installation requirements.
• When installing indoor units, always refer to the Installation Manual included with each indoor unit.
• All work must be performed by a qualified person certified under any local, regional, governmental or national regulations to
conduct refrigeration piping work and the handling of R-410a refrigerant.
• The manufacturer shall in no way be responsible for improper installation, start-up, maintenance or service, including failure to
follow all appropriate instructions within the Installation Manual.
• Do not power the indoor or outdoor units until all wiring, piping, evacuation and refrigerant charging work is completed.
• Carefully read the Installation Manual before commencing installation. Observe all local, state, province and or national codes.
•For Technical Support, please contact:
•Fujitsu Distributor Technical Service Advisor (TSA)
•Fujitsu Service Department (973) 575-0381
J-II Heat Pump
Quick Installation Guide
Outdoor Unit and Piping Installation
Refer to the Installation Manual for complete installation details.
Typical Installation Work Flow
Indoor unit installation
Outdoor unit installation
Refrigerant piping
Refrigerant piping pressure test
Condensate drain installation
Line voltage wiring
Transmission line wiring
Remote Controller mounting
System evacuation
Refrigerant charge adder
Pre-Start Checklist
Start-Up
IU Unit Connection Check
Test Run
Commissioning
Handover
Refer to the Installation Manual for complete installation details.
AOU36, 48, 60RLAVM Outdoor Unit(s)
208-230V/1 phase
50-130% Connected Capacity Indoor Unit(s)
208-230V/1 phase
Separation Tube Assemblies or Headers
Correctly sized line sets (both lines insulated separately)
Nitrogen & regulator capable of 600 PSIG
Vacuum pump and micron gauge
R-410a manifold gauges
Normal tools for installation
4
This “Quick Installation Guide” is not
intended to replace the Installation Manual
shipped with each piece of equipment.
Don’t take shortcuts and don’t follow any “Rule of Thumb”
Conform to all Local, State & Federal
codes during installation.
Don’t apply power to the equipment until
ready to start and test.
Adhere to all safety and installation warnings
within the Installation Manual for each unit.
2
J-II systems are CHARGED BY WEIGHING IN ADDITIONAL
REFRIGERANT ONLY. Do not charge by subcooling, superheat, by
pressures or any other alternative method.
Product Weight (LBS)
AOUA36RLAVM
260
AOUA48RLAVM
262
AOUA60RLAVM
269
Height 52 1/2”
Width 38 3/16”
Depth 14 9/16”
1 2
3
Refer to the Installation Manual for complete installation details.
5a
45
3 ton- 1 to 6 IU’s
4 ton- 1 to 8 IU’s
5 ton- 1 to 9 IU’s
18,000 to 46,800 BTUH
24,000 to 62,400 BTUH
30,000 to 78,000 BTUH
Indoor Unit Connected Capacity Range
Refer to the Installation Manual for complete installation details.
Cold climates:
OD unit must be installed at least 2”
above anticipated snow depth.
OD unit must not be installed directly on the
ground, as it may result in equipment failure.
OD unit must be installed level, +/- 3°
6b
66a
6c
Location consideration:
Refrigerant piping connections can be installed though
(4) different locations into the OD unit.
Refer to the Installation Manual for complete installation details.
Use of the Fujitsu “Design Simulator” software is
highly recommended for pipe selection.
Refrigerant piping may be manually selected
using these tables.
7c
7
Note Tables A, B and C
10a, Table A- OD unit to first Separation Tube
10b, Table B- Separation Tube to (optional) Header
10c, Table C- Separation Tube (or Header) to IU unit
7b
7a
Use of pipe sizes other than specified is not permitted.
Pipe length limitations must not be exceeded.
Refer to the Installation Manual for complete installation details.
Do not connect a Separation Tube downstream of a Header.
8
6b
8
9
2’ minimum between Separation Tubes or Header(s)
Refer to the Installation Manual for complete installation details.
Refer to the Installation Manual for complete installation details.
8
6b
10
10a
Refer to the Installation Manual for complete installation details.
8
6b
10c
12
11
10d
Refer to the Installation Manual for complete installation details.
8
12a
14
13
IMPORTANT! THE ONLY ACCEPTIBLE METHOD TO CHARGE THE J-II SYSTEM
IS BY WEIGHING IN THE ADDITIONAL REFRIGERANT!
CHARGE CALCULATION IS BASED UPON THE TOTAL LIQUID LINE LENGTH USED
R-410A ONLY! NO ALTERNATE REFRIGERANT USE IS PERMITTED!
ADD REFRIGERANT INTO LIQUIU LINE ONLY!
NOTE: OPEN SERIVCE VALVES ONLY AFTER WEIGHING IN ADDITIONAL REFRIGERANT
If power was turned ON to the indoor unit(s) at any time prior to evacuation,
the indoor unit electronic expansion valve (EEV) will close and inhibit system
evacuation. In order to reopen the IU unit EEV’s:
Turn power ON to outdoor unit and indoor units.
Press the "MODE/EXIT" button on the OD unit control board.
Use the “SELECT” button to scroll to function F3.
Press the "ENTER" button.
Use the “SELECT” button to scroll to item code "21"
Push and HOLD the "ENTER" button for about 5 seconds.
Turn power OFF to all units when "PoFF" is displayed.
Perform system evacuation.
You may also use these instructions to recover refrigerant if necessary.
For complete service instructions, please refer to the J-II “Service Manual”
available on the Fujitsu Portal.