Aiwa XP-V522 User manual

SERVICE MANUAL
DATA
COMPACT DISC PLAYER
S/M Code No. 09-017-441-2S3
SUPPLEMENT
XP-V522
XP-V523
XP-V524
AEZ
AHR
AHR
BASIC CD MECHANISM: DA23LH
• This Service Manual contains information about the difference between
XP-V522 / V523 / V524<AEZ,AHR> and XP-V522<AEZ>.
If requiring other information, see Service Manual of XP-V520 / V521 / V522 /
V523 / V5210 / V5260C<Y,AEZ,AK,ALH,AU>,(S/M Code No. 09-012-441-2R1).
Apartofcontentsisadequate.
Re-issuing is under request.
SIMPLE-2

– 2 –
SPECIFICATIONS
Tracking system: 3-beam laser
Laser pickup: Semiconductor laser
D/A conversion: 4-times oversampling digital filter + 1-bit DAC
Frequency response: 20 - 20,000 Hz
Output: PHONES / LINE OUT jack (stereo mini-jack)
524AHR:
DIGITAL OUT jack (optical)
Maximum output: 523AHR,524AHR:
12 mW +12 mW (16 ohms at 1 kHz)
522AEZ:
10 mW +10 mW (16 ohms at 1 kHz)
500 mV (47 k ohms at 1 kHz)
Power supply: DC 3 V using two LR6 (size AA) alkaline
batteries
522AEZ,524AHR:
DC 2.4 V using supplied rechargeable batteries
523AHR:
DC 2.4 V using commercially available (Ni-Cd
1.2 V 700 mAh) rechargeable batteries
AC house current using the supplied AC adaptor
Maximum outside: 128 (W) x 25.8 (H) x 129.5 (D) mm
dimensions (excluding projecting parts and controls)
Weight: Approx. 206 g excluding batteries
AC adaptor AC-D603: Rated voltage:
522AEZ:
AC 230 V, 50 Hz
523AHR,524AHR:
AC 115/230 V switchable, 50/60 Hz
Supplied headphones HP-M062 <522AEZ>
Type: In-ear type
Impedance: 16 ohms
Sensitivity: 103 dB/mW
Recommended commercially available headphones <522AEZ>
Type: In-ear type / Vertical type / Headband type
Impedance: 16 - 32 ohms
Sensitivity: 96-105 dB/mW
• Design and specifications are subject to change without
notice.

KANRI
NO.
REF. NO. DESCRIPTIONPART NO.KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
– 3 –
ELECTRICAL MAIN PARTS LIST
IC
87-A21-448-040 C-IC,BH6554FV
8B-HC4-610-010 C-IC,MN101C439-AJ<522AEZ>
8B-HC4-611-010 C-IC,MN101C439-AM<523AHR,524AHR>
87-A21-874-010 C-IC,MN35530
87-A21-140-010 C-IC,MSM51V17400D
87-A21-873-040 C-IC,AN8399SA
87-A21-449-040 C-IC,AN8746SA
87-A21-085-040 C-IC,TA2120FN
87-A20-582-010 IC,GP1F31TJ<524AHR>
TRANSISTOR
87-A30-429-040 C-TR,DTC123JKA
87-A30-075-080 C-TR,2SA1235F
89-211-323-080 C-TR,2SB1132R
89-416-643-080 C-TR,2SD1664R
87-A30-076-080 C-TR,2SC3052F
89-113-695-680 C-TR,2SA1369G/H
87-A30-278-040 C-FET,2SK2980
87-A30-287-040 C-TR,DTC114TKA
87-A30-282-040 C-TR,DTA114TKA
87-A30-377-040 C-TR,2SB815B7
DIODE
87-A40-270-080 C-DIODE,MC2838
87-017-520-080 C-DIODE,SFPB52
87-A40-590-040 C-DIODE,HRW0202A
87-A40-880-040 C-ZENER,UDZS10B
MAIN C.B
C101 87-012-286-080 CAP, U 0.01-25
C102 87-A11-031-080 C-CAP,E 100-16 M WX
C103 87-012-286-080 CAP, U 0.01-25
C104 87-016-430-080 C-CAP,E 100-6.3 5.5N
C202 87-016-422-080 C-CAP,E 22-6.3
C203 87-012-286-080 CAP, U 0.01-25
C204 87-016-429-080 C-CAP,E 100-4 5.5N
C205 87-010-805-080 CAP, S 1-16
C206 87-A12-159-080 C-CAP, 10-6.3 K B GRM42-6
C207 87-A10-505-040 CAP,E 220-6.3 105 SF<522AEZ>
C207 87-A12-879-010 CAP,E 220-6.3 M<523AHR,524AHR>
C208 87-016-426-080 C-CAP,E 47-4 5.5N
C209 87-010-831-080 C-CAP,U,0.1-16F
C210 87-A10-047-080 C-CAP,U 1-10 Z F
C211 87-010-787-080 CAP, U 0.022-25
C212 87-012-266-080 C-CAP,U 220P-50 B
C213 87-010-805-080 CAP, S 1-16
C303 87-010-831-080 C-CAP,U,0.1-16F
C304 87-010-831-080 C-CAP,U,0.1-16F
C305 87-012-286-080 CAP, U 0.01-25
C306 87-012-286-080 CAP, U 0.01-25
C307 87-012-286-080 CAP, U 0.01-25
C309 87-016-429-080 C-CAP,E 100-4 5.5N
C310 87-010-831-080 C-CAP,U,0.1-16F
C383 87-A10-260-080 C-CAP,U 0.1-16 K B<524AHR>
C401 87-016-429-080 C-CAP,E 100-4 5.5N
C402 87-010-831-080 C-CAP,U,0.1-16F
C403 87-016-431-080 C-CAP,E 220-4 5.5N
C405 87-A10-260-080 C-CAP,U 0.1-16 K B
C406 87-012-271-080 CAP, U 560P-50
C407 87-010-787-080 CAP, U 0.022-25
C408 87-A10-260-080 C-CAP,U 0.1-16 K B
C409 87-A10-827-080 C-CAP,U 0.47-6.3 K B
C410 87-012-286-080 CAP, U 0.01-25
C411 87-010-831-080 C-CAP,U,0.1-16F
C412 87-016-429-080 C-CAP,E 100-4 5.5N
C413 87-010-831-080 C-CAP,U,0.1-16F
C414 87-012-188-080 C-CAP,U 47P-50 J CH<524AHR>
C415 87-010-831-080 C-CAP,U,0.1-16F
C417 87-012-188-080 C-CAP,U 47P-50 CH
C418 87-012-184-080 C-CAP,U 33P-50 CH
C419 87-012-184-080 C-CAP,U 33P-50 CH
C421 87-010-831-080 C-CAP,U,0.1-16F
C422 87-010-831-080 C-CAP,U,0.1-16F
C423 87-010-831-080 C-CAP,U,0.1-16F
C451 87-010-831-080 C-CAP,U,0.1-16F
C501 87-016-429-080 C-CAP,E 100-4 5.5N
C502 87-010-831-080 C-CAP,U,0.1-16F
C503 87-010-787-080 CAP, U 0.022-25
C504 87-010-787-080 CAP, U 0.022-25
C505 87-012-276-080 C-CAP,U 1500P-50 B
C506 87-012-198-080 CAP 180P
C507 87-012-273-080 C-CAP,U 820P-50 B
C508 87-016-426-080 C-CAP,E 47-4 5.5N
C509 87-012-281-080 C-CAP,U 3900P-50 B
C510 87-012-283-080 C-CAP,U 5600P-50 B
C511 87-A11-228-080 C-CAP,U 0.027-25 K B
C512 87-016-429-080 C-CAP,E 100-4 5.5N
C513 87-A11-228-080 C-CAP,U 0.027-25 K B
C514 87-A10-828-080 C-CAP,U 0.33-6.3 K B
C515 87-A10-260-080 C-CAP,U 0.1-16 K B
C516 87-012-180-080 C-CAP,U 22P-50 CH
C517 87-012-180-080 C-CAP,U 22P-50 CH
C520 87-016-426-080 C-CAP,E 47-4 5.5N
C521 87-012-274-080 CHIP CAP,U 1000P-50B
C522 87-A10-047-080 C-CAP,U 1-10 Z F
C523 87-A10-047-080 C-CAP,U 1-10 Z F
C601 87-016-430-080 C-CAP,E 100-6.3 5.5N
C602 87-012-286-080 CAP, U 0.01-25
C603 87-012-286-080 CAP, U 0.01-25
C701 87-016-429-080 C-CAP,E 100-4 5.5N
C702 87-012-335-080 C-CAP,U 270P-50 SL
C703 87-012-335-080 C-CAP,U 270P-50 SL
C706 87-010-831-080 C-CAP,U,0.1-16F
C707 87-A10-047-080 C-CAP,U 1-10 Z F
C708 87-A10-047-080 C-CAP,U 1-10 Z F
C709 87-A10-047-080 C-CAP,U 1-10 Z F
C710 87-016-421-080 C-CAP,E 10-16 5.5N
C711 87-016-422-080 C-CAP,E 22-6.3
C715 87-016-421-080 C-CAP,E 10-16 5.5N
C716 87-010-831-080 C-CAP,U,0.1-16F
C717 87-010-831-080 C-CAP,U,0.1-16F
C718 87-016-431-080 C-CAP,E 220-4 5.5N
C719 87-016-431-080 C-CAP,E 220-4 5.5N
C720 87-012-274-080 CHIP CAP,U 1000P-50B
C721 87-012-274-080 CHIP CAP,U 1000P-50B
CN301 87-A60-792-080 C-CONN,30P V 30FLT-SM1TB
CN501 87-009-214-080 CONN,16P 52207-1690
CN601 87-099-522-080 CONN,6P ZH-SM3 V W
FB702 83-XM1-617-080 C-COIL,BK2125HM601<522AEZ>
FB703 83-XM1-617-080 C-COIL,BK2125HM601<522AEZ>
FB705 83-XM1-617-080 C-COIL,BK2125HM601<522AEZ>
FFC301 8B-HC4-605-010 FF-CABLE,30P 0.5 45MM
J101 87-A61-340-010 JACK,DC
J701 87-A60-682-010 JACK,3.5 ST 7P<524AHR>
J701 87-A61-339-010 JACK,3.5 GRN ST W/O SW<*EXP 524AHR>
L201 87-A50-355-080 C-COIL,330UH LQH3C
L202 87-A50-330-080 C-COIL,100UH-D75C
L203 87-A50-355-080 C-COIL,330UH LQH3C
L302 87-A50-367-080 C-COIL, 10UH LQG21F
L401 87-A50-367-080 C-COIL, 10UH LQG21F
L402 87-A50-012-080 C-COIL,100UH LQH3C
L501 87-A50-367-080 C-COIL, 10UH LQG21F
L502 87-A50-367-080 C-COIL, 10UH LQG21F
S101 87-A92-085-010 SW,MICRO ESE11SV1
S301 87-A90-493-080 C-SW,SL 1-1-2 SSS81<524AHR>
S302 87-A91-457-280 C-SW,SL 1-1-3 SS-350-A13B-C-T

KANRI
NO.
REF. NO. DESCRIPTIONPART NO.KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
– 4 –
S303 87-A91-457-280 C-SW,SL 1-1-3 SS-350-A13B-C-T
VR701 87-A92-142-010 C-VR,RTRY30KCX2 H K142R0Z0J
X401 87-A70-202-080 C-VIB,CER 16.93MHZ CSACV-MXJ04
*NOTE: EXP= EXCEPT
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W

WIRING – 1 (MAIN) <1 / 2> : 522AEZ, 523AHR
1 2 3 4 5 6 7 8 9 1011121314151617181920212223242526272829303132
– 5 –
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U

WIRING – 1 (MAIN) <2 / 2> : 522AEZ, 523AHR
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
– 6 –
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U

 7 
SCHEMATIC DIAGRAM  1 (MAIN) <522AEZ,523AHR>

WIRING – 2 (MAIN) <1 / 2> : 524AHR
1 2 3 4 5 6 7 8 9 1011121314151617181920212223242526272829303132
– 8–
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U

WIRING – 2 (MAIN) <2 / 2> : 524AHR
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
– 9–
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U

 10 
SCHEMATIC DIAGRAM  2 (MAIN) <524AHR>

– 11 –
MECHANICAL EXPLODED VIEW 1 / 1 <522AEZ,523AHR>
1
2
3
4
7
23 14
LCD
PLATE,LCD
5
PWB
PWB
A
B
6
98
10
15
11
12 13 DA23LH
C
16
17
18
19
20
21
22
D
D

–12 –
MECHANICAL PARTS LIST 1 / 1 <522AEZ,523AHR>
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green HT Transparent Gray
COLOR NAME TABLE
1 8B-HC5-007-010 PANEL,DISPLAY
2 8B-HC5-017-010 WINDOW,DISPLAY 522<V522AEZ1BF>
2 8B-HC5-018-010 WINDOW,DISPLAY 523<V523AHRJ1LLF>
3 8B-HC5-009-010 KEY,PLAY
4 8B-HC5-052-010 LID,CD (B)<V522AEZ1BF>
4 8B-HC5-015-010 LID,CD (LL)<V523AHRJ1LLF>
5 8A-HC5-202-010 JOINT,LCD AHC5
6 8B-HC5-008-010 HLDR,LID CD
7 8B-HC5-011-110 KEY,MODE
8 8B-HC5-010-010 KEY,SKIP
9 8B-HC4-203-010 SPR-T,OPEN
10 8B-HC4-002-110 CABI,CENTER<V522AEZ1BF>
10 8B-HC5-036-010 CABI,CENTER (LL)<V523AHRJ1LLF>
11 8B-HC4-204-010 SPR-T,KNOB
12 8B-HC4-011-010 KNOB,SL OPEN
13 8B-HC4-205-010 LEVER,OPEN
14 8B-HC4-605-010 FF-CABLE,30P 0.5 45MM
15 8Z-HC1-225-010 DMPR,MECHA(SP)
16 8B-HC4-202-010 BAT-CONTACT,(-)
17 8B-HC4-201-010 BAT-CONTACT,(+)
18 8B-HC4-013-010 KNOB,SL EASS
19 8B-HC4-012-010 KNOB,SL HOLD
20 8B-HC4-005-010 CABI ASSY,BOTTOM<V522AEZ1BF>
20 8B-HC5-037-010 CABI ASSY,BOTTOM (LL)<V523AHRJ1LLF>
21 8Z-HC4-027-010 FOOT,DIA10
22 8Z-HC7-216-010 BAT-CONTACT,(+)(-) (SP)
23 8B-HC4-208-010 SHAFT,LID (15.8)
A 87-067-736-010 SCREW,1.4-2 BLK NLOCK
B 87-067-732-010 TAPPING SCREW, VT1.4-3
C 87-067-868-010 V+1.7-4 HL BLK
D 87-067-869-010 V+1.7-8 HL BLK

–13 –
MECHANICAL EXPLODED VIEW 1 / 1 <524AHR>
1
2
3
4
7
23 24
LCD
5
26
27
PWB
PWB
A
B
6
98
10
15
11
12 13
C
16
17
18
25 14
19
20
21
22
D
D

–14 –
MECHANICAL PARTS LIST 1 / 1 <524AHR>
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green HT Transparent Gray
COLOR NAME TABLE
1 8B-HC5-007-010 PANEL,DISPLAY
2 8B-HC5-043-010 WINDOW,DISPLAY 524
3 8B-HC5-009-010 KEY,PLAY
4 8B-HC5-001-010 LID,CD
5 8A-HC5-202-010 JOINT,LCD AHC5
6 8B-HC5-008-010 HLDR,LID CD
7 8B-HC5-011-110 KEY,MODE
8 8B-HC5-010-010 KEY,SKIP
9 8B-HC4-203-010 SPR-T,OPEN
10 8B-HC4-023-110 CABI,CENTER (V724)-B
11 8B-HC4-204-010 SPR-T,KNOB
12 8B-HC4-011-010 KNOB,SL OPEN
13 8B-HC4-205-010 LEVER,OPEN
14 8B-HC4-015-010 KNOB,SL OPT
15 8Z-HC1-225-010 DMPR,MECHA(SP)
16 8B-HC4-202-010 BAT-CONTACT,(-)
17 8B-HC4-201-010 BAT-CONTACT,(+)
18 8B-HC4-013-010 KNOB,SL EASS
19 8B-HC4-012-010 KNOB,SL HOLD
20 8B-HC4-070-010 CABI ASSY,BOTTOM 724 B
21 8Z-HC4-027-010 FOOT,DIA10
22 8Z-HC7-216-010 BAT-CONTACT,(+)(-) (SP)
23 8B-HC4-208-010 SHAFT,LID (15.8)
24 8B-HC4-605-010 FF-CABLE,30P 0.5 45MM
25 87-HC4-014-010 COVER, OPT
26 8B-HC5-201-010 PLATE,LCD
27 M8-ZZK-F95-170 DA23LH
A 87-067-736-010 SCREW,1.4-2 BLK NLOCK
B 87-067-732-010 TAPPING SCREW, VT1.4-3
C 87-067-868-010 V+1.7-4 HL BLK
D 87-067-869-010 V+1.7-8 HL BLK

– 15 –
ACCESSORIES / PACKAGE LIST
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
!
1 8B-HC5-924-010 IB,HR(ECA)S 523<523AHR>
1 8B-HC5-922-010 IB,HR(ECA)S 524<524AHR>
1 8B-HC5-905-010 IB,EZ(EGF)S 522/523<522AEZ>
1 8B-HC5-916-010 IB,EZ(SID)S 522/523<522AEZ>
1 8B-HC5-907-010 IB,EZ(PHNCZ)S 522/523<522AEZ>
2 87-B30-285-110 AC ADAPTOR,AC-D603HRNC<523AHR,524AHR>
2 87-B30-283-110 AC ADAPTOR,AC-D603ENC<522AEZ>
3 87-B30-362-010 BAT,NB-305 NC(2PSC)
4 87-B30-326-210 HEADPHONE,HP-M048<522AHZ>
4 87-B30-420-010 HEADPHONE,HP-MR059<523AHR>
4 87-B30-328-010 HEADPHONE,HP-M050<524AHR>
5 8B-HC4-110-010 RC UNIT,RC-V724<524AHR>
!

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