Akron brass Renegade 3580 Assembly instructions

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STYLE 3580 RENEGADE™

INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS

The following is intended to provide the basic instructions for installation, operation and maintenance of the Renegade electric

monitor, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions

before use.

TOOLS REQUIRED

 •UtilityKnife    •Mediumatscrewdriver

 •MediumPhillipsscrewdriver  •Smallatscrewdriver

 •SmallPhillipsscrewdriver •1/2inch hex head wrench

 •Electrician’spliers(multipurpose,strippingandcrimping)

PRODUCT RATINGS

MaximumMotorCurrentDraw:

12 volt versions 4 amps each for elevation and rotation motors

4 amps for nozzle pattern motor

NormalOperatingCurrent:(Dependingonoperatingconditions–pressure,ow,etc.)      

12 volt versions 2 to 3 amps each for elevation and rotation

2 to 3 amps for nozzle pattern motor

MinimumVoltage:(Truck engine must be operating for proper voltage requirement.)

 All12voltmotors:11.5voltswhileoperating

Mass:150lbs.(68kg)

MaximumFlow:5000gpm(19000lpm)

MaximumPressure:150psi(14bar)

PRODUCT WARNINGS

WARNING: Chargetheunitslowly.Rapidchargingmaycauseapressuresurgethathasthepotentialtocausean

  injury,ordamagethemonitor.

WARNING: DONOTstowordeploytheRenegademonitorwhileowing.Pressingthestowordeploybuttons

  causesthenozzletomoveautomaticallyandthewaterstreammaycausedamagetoequipmentor

  injurytopersonnel.

WARNING: Aimtheunitinasafedirectionbeforepumpingwaterthroughit.(i.e.Awayfrompowerlines)

WARNING: Althoughthecircuitboardincludesawater-resistantcoating,itisimportanttokeepwateroutofthe

  controlboxandlogicbox.Prolongedexposuretowaterwillcausedamage.

WARNING: Whenthecoverofthecontrolboxorlogicboxisremoved,checkthattheO-ringunderthecoveris

intact and free of dirt and debris.

WARNING: TheRenegademonitorusescurrentlimitingforboththemonitorandnozzle.UseonlyappropriateAkron

  BrassCompanynozzles.

WARNING: Donotusetheelectriccontrolswhentheoverridecranksarebeingusedorareinpositionforuse.

WARNING: Maketheconnectionofthevehicleandauxiliarybatterythenalstep.

WARNING: Replacetheidenticationtagsiftheyshouldbecomewornordamaged.

WARNING: DONOTexceedthemaximumpressureorowratingsofthemonitor.Exceedingtheseratingsmaylead

  toaninjuryormaycausedamagetothemonitor.

WARNING: DONOTinstallshutosontheoutletofthemonitor.Shutosincreasethepotentialforpressuresurges

  duetowaterhammer,whichhavethepotentialtocauseaninjuryordamagetothemonitor.

WARNING: TheRenegademonitor,nozzle,logicbox,controlbox,tethercontroller,andeldadjustablestopsare

  madeforoptimalperformance.Donotalterinanymanner.

WARNING: TheRenegademonitorwasdesignedforusewiththeAkronnozzle.Useofanyothernozzlecouldaect

the speed or operation of the unit and should be tested before being put into service.

WARNING: TheRenegademonitorcontainsmovingparts.Keephand,ngerandobjectsawayfrompinchpoints.

WARNING: Disconnectpoweranddisableowbeforemaintenance.

WARNING: KeepallpersonneloutoftheDangerZone,infrontoftheoutletofthemonitorwhenthe

  watersourceisattached.Dangerousowvelocitiescancauseseriousinjury.

WARNING: Not designed for explosive environments.

GENERAL INSTRUCTIONS

• Reviewtheinstructions,wiringdiagram,componentlayoutandrotationalstopsdiagrambeforeinstallingthisunit.Thisunit

 operateson12or24voltDC.Allelectricalcurrentowsthroughthewires.Themonitordoesnotactasaground.Thewires

 fromthecontrolboxescanbecuttothelengthfortheapplication.Donotextendthewiresfromthelogicboxtothemonitor.

• Theoptionalauxiliarybatteryisusedtoensurethatthepropervoltageandcurrentaremaintainedatthelogicboxwhenusing

 asmallergaugewire(12Awg)forthepowerleads(vehiclebattery).Iftheoptionalauxiliarybatteryisused,donotextendthe 

 auxiliarybatterywires.Thiswillensurethatthepropervoltageandcurrentaremaintainedatthemonitorforittooperate

 properly.Theoptionalbatteryisautomaticallyrechargedbythetruckelectricalsystemthroughthepositive(auxiliarybattery)

 andgroundconnectionsonthecircuitboard.Thevehiclebatteryconnectionsmusthavepowerturnedonwheneverthetruckis 

 runningsothatthebatterycanberechargedproperly.Ifpossible,connectthepositive(vehiclebattery)wiredirectlytothe 

 mainvehiclebatteryormainmasterswitch.Adiodeinthelogicboxwillpreventtheoptionalauxiliarybatteryfrom  

 feedingcurrentbackintothemaintrucksystem.

• Notrecommendedforuseinsaltwaterapplications.

• Forreghtingbytrainedreghtersonly.

• Forusewithwaterorstandardreghtingfoamsonly.Afterusewithfoam,ushwithfreshwater.

• DonotusetheRenegadenozzleasaforcibleentrytool.

• DraintheRenegademonitorandnozzleafterusetoprevent“freezedamage”.

• EnsurethatthethreadinthenozzleswivelmatchesthethreadontheRenegadeoutlet.Donotovertightenthe

nozzle onto the Renegade.

MECHANICAL MONITOR ATTACHMENT

TheMonitoristobemountedonthewaterwaywitheight3/4inchboltsandnutsofgradeveminimumandsuitablewasherswitha

minimumofsixthreadsengagement.Theboltsmustbetightenedinacrisscrosspatternprogressivelyincreasingtighteningtorqueto

amaximumof100footpounddry.Thefrontofthemonitorwillhaveadimpleontheinletange(Figure4).

NOTE:Notrecommendedtomountonaraisedangeorhaveabutteryvalvebetweentheanges.Thismaycausedamagetothe

monitor’sangewhentighteningthebolts.

MECHANICAL ATTACHMENT OF CONTROLLER AND LOGIC BOX

A. CONTROLLERANDTETHERCONNECTORATTACHMENT

 PumppanelcutoutandmountingholedimensionsaregiveninFigure2&3.Thecontrollerandtetherconnectorshouldbe 

installed in the pump panel prior to electrical connection to the logic box.

B. LOGICBOXATTACHMENT

 TheRenegadelogicboxmustbemountedcloseenoughtothemonitortoallowthe8ft.monitorwiringharness

 sucientslacktoallowthemonitortotravelthroughitsfullrange.Thelogicboxoveralldimensionsandmountinghole  

 dimensionsaregiveninFigure5.

WARNING:Donotextendthemonitorwiringharness.

ELECTRICAL INSTALLATION INSTRUCTIONS

A.CONTROLLER,JOYSTICKORTETHERCONNECTORELECTRICALATTACHMENT

Theseinstructionsareforattachingthecontroller,joystickorthetetherconnectortothelogicbox.Thecontroller,joystickand

tetherconnectoraresuppliedwith8ft.ofcable.

STEP 1 IfthecontrollersincludeanattachedcableskiptoSTEP6.

STEP 2 Determinethelengthof#20-7cableneeded,add10inches,thencut.Forexample,ifavefootlengthof

  cableisneeded,add10inchesandcutthecable5foot10incheslong.

WARNING

STEP 3 Remove the cable grip nut and washer from the control box and put it on the cable with the threads

facing the box. On the same end of the cable remove 4 inches of the outer casing of the cable and strip

  back3/8inchfromeachofthe7wires.

STEP 4 Takethe7ringterminalsfromtheplasticbagandcrimpthemonthe7wires.Removethefourcontrol

  boxcoverscrewsandsetthecontrolboxcoveraside.Threadthe7wiresthroughthecablegrip

attached to the control box and attach them to the proper terminals. Tighten the cable grip nut and

washer on the cable to the cable grip on the control box to secure the cable. Reattach control box cover

and secure with the four screws.

STEP 5 Remove the cable grip nut from the plastic bag and put it on the other end of the cable with the threads

  facingout.Remove6inchesoftheoutercoverandstripback3/8inchfromeachofthe7wires.

STEP 6 Removethe6logicboxcoverscrewsandsetthelogicboxcoveraside.

  Threadthe7wiresthroughtheupperorlowercontrolholeinthelogicbox

  (seecomponentlayout,Figure5).Threadthecablegripwasherandcablegrip

  nutwiththethreadsfacingtheboxonthecable.Pullenoughcablethrough

  thecablegriptoensureagoodt.Tightenthecablegripnutandattachthe

  individualwirestotheproperterminals(seewiringdiagramFigure6).Reattach

  thelogicboxcoverandsecurewiththe6screws.

NOTE: The lower control and upper control wires must be attached to the correct

terminals for the lower control to override the upper control. The one attached to

  theMasterterminalwillhavetheoverridingcapabilities.AdjusttheDIPswitchsettingsasneeded.  

 (Refertothedescriptionbelow.)

B.DIPSWITCHSETTINGS

TheDIPswitchesarelocatedinthelogicboxonthecircuitboard.

Theswitchesarefactorysetat:

1 2 3 4 5 6 7 8

O • • • • • • • •

Switch1- WaterONonlyifdeployed

  ON-Canonlyopenvalvewhenmonitorisdeployed.

  OFF-Canopenvalveinstowedposition.

Switch2- Returntostreamduringstow

Switch3- Softstartdisable

Switch4- Operatesthemonitorwhenmountedupsidedown.

  ON-InvertedMount

  OFF-UprightMount

Switch5- AllowstheabilitytoreducetheElevationSpeed

  ON-ReducestheElevationspeed60%

Switch6- AllowstheabilitytoreducetheElevationSpeed

  ON-ReducestheElevationspeed50%

If both 5 and 6 are ON: will reduce the speed 40%

Switch7- AllowstheabilitytoreducetheRotationSpeed

  ON-ReducestheRotationspeed60%

Switch8- AllowstheabilitytoreducetheRotationSpeed

  ON-ReducestheRotationspeed50%

If both 7 and 8 are ON: will reduce the speed 40%

C.MONITORWIRINGHARNESSATTACHMENT

These instructions are to attach the monitor wiring harness to the logic box.

STEP 7 Removethecablegripnutfromthelogicboxforthewiringharnesscable.DONOTREMOVETHE

  CABLEGRIP.Putthecablegripnutonthewiringharnesscablewiththethreadsfacingout.Putthe

  cablethroughthecorrectlogicboxcablegrip(seecomponentlayout,Figure5)sothecablegripnutwill

grab the outer cover of the cable. Tighten the cable grip nut and attach the individual wires to the proper

  terminals(seewiringschematicFigure6).

STRAIGHT

FOG LOWERLEFT

RAISERIGHT

WHT

WHITE

BRN

BLUE

WHITE

GREEN

RED

BLACK

YELLOW

WHT

D.BATTERYATTACHMENT

Thebatteryconnectionsshouldbethelastconnectionmade.

STEP 8 AUXILIARYBATTERY-Removethelogicboxcablegripnutfortheauxiliarybatteryandplaceitonthe

  battery(#16-3)cablewiththethreadsfacingout.Threadthecablethroughthecablegripnutuntilthe

cable grip will grab the cable. Tighten the cable grip and attach the individual wires to the proper

  terminals(seewiringschematicFigure6).

 NOTE: AuxiliaryBatteryisnotintendedtooperatethemonitor.

STEP 9 VEHICLEBATTERY-Removethelogicboxcablegripnutforthevehiclebatteryandplaceitonthe

  batterycable(#10-2or#12-2dependingonlength)withthethreadsfacingout.Threadthecablethrough

the cable grip until the cable grip nut will grab the cable. Tighten the cable grip nut and attach the

  individualwirestotheproperterminals(seewiringschematicFigure6).Reattachthelogicboxcoverand

  securewiththe6screws.

 NOTE: Tosupplyenoughcurrenttooperatethemonitorproperly,adequatewiresizeiscritical.

OPERATING INSTRUCTIONS

A.CONTROLLEROPERATION

The controller is used to control the monitor and nozzle.

 1. Tochangethehorizontalmonitorpositiontowardtherightorleft:

  Pressthepropertoggleswitchtoward“RIGHT”or“LEFT”respectively,aslabeledonthecontroller,until

the desired position is reached.

 2. Tochangetheverticalmonitornozzlepositionupwardordownward:

  Pressthepropertoggleswitchtoward“RAISE”or“LOWER”respectively,aslabeledonthecontroller,  

until the desired position is reached.

 3. Tochangethenozzlepatterntowardthestraightstreamorfogposition:

  Pressthepropertoggleswitchtoward“STRAIGHT”or“FOG”respectively,aslabeledonthecontroller,

until the desired nozzle position is reached.

THELOWERCONTROLBOXFUNCTIONSWILLOVERRIDETHEUPPERCONTROLBOXFUNCTIONSINCOMPLIANCEWITHTHE

REQUIREMENTSOFTHENFPASTANDARD.NOTE:THELOWERCONTROLANDUPPERCONTROLWIRESMUSTBEATTACHEDTOTHE

CORRECTTERMINALSFORTHELOWERCONTROL(MASTER)TOOVERRIDETHEUPPERCONTROL(SLAVE).NONEOFTHEFUNC-

TIONSCANBECONTROLLEDFROMTHEUPPERCONTROLBOXWHENANYOFTHESWITCHESONTHELOWERCONTROLBOX

AREACTIVATED.

B.MANUALOVERRIDECONTROLS

Themanualoverridecontrolistobeusedonlywhenthepowertothemonitoriso.Tousethemanualoverride,inserta3/8”hex

driveendintothehexagonshapedhole.Rotatetheoverridecrankinthedesireddirectiontoaimthemonitor.SeeFigure4forloca-

tions of override.

C.STOPS

Thephysicalstoplocationscanbechangedinthehorizontalrotationto340°rotationorto±22.5°rotationfromcenter.SeeFigure4A

for stop and plug locations for the appropriate rotation. The Renegade can also be taught new rotation and elevation limits and stow

anddeploylimits.SeesectionD“LearnMode”.

D.LEARNMODE

 RotationandElevationLimits:

 Thesoftlimitsarenotsetatthefactory.Tochangethesoftlimits:

  •ShutdownPowertomonitor.

  •HolddowntheSSswitchandturnthepoweron.ReleasetheSSswitch.

  •TheLEDwillashtwicefortheset-upmodeoftheRotationandElevationlimits.Tocontinueto  

   theStowandDeployset-upmodepressandreleasetheSSswitch.TheLEDwillashthreetimes  

   fortheStowandDeployset-upmode.

 RotationLimits

  •MovethemonitortothedesiredLeftlimit(releasetheswitch)

  •HolddowntheFogswitchandpressandreleasetheLeftswitchandthenreleasetheFogswitch.  

   ThiswillsettheLeftlimit.

  •MovethemonitortothedesiredRightlimit(releasetheswitch)

  •HolddowntheFogswitchandpressandreleasetheRightswitchandthenreleasetheFog   

switch. This will set the Right limit.

  ElevationLimits

  •Movethemonitortothedesiredupperlimit(releasetheswitch)

 •HolddowntheFogswitchandpressandreleasetheRaiseswitchandthenreleasetheFog 

switch. This will set the upper limit.

 •Movethemonitortothedesiredlowerlimit(releasetheswitch)

 •HolddowntheFogswitchandpressandreleasetheLowerswitchandthenreleasetheFog 

switch. This will set the lower limit.

 PressandreleasetheSSswitchtoexittheRotationandElevationset-upmodeandentertheStowandDeploy

set-up mode.

 StowandDeploy:

 •TheLEDwillashthreeitemsfortheset-upmodefortheStowandDeploy.

 StowPosition

 •Movethemonitortothedesiredstowposition.

 •HolddowntheFogswitchandpressandreleasetheStowswitchandthenreleasetheFogswitch.   

 ThiswillsettheStowposition.

 •DeployPosition(ifapplicable)

 •MovethemonitortothedesiredDeployposition.

 •HolddowntheFogswitchandpressandreleasetheDeployswitchandthenreleasetheFog 

  switch.ThiswillsettheDeployposition.

 PressandreleasetheSSswitchtoexittheSet-upmode.

E. STATUSANDERRORCODES

 TheLEDontheoperatorstationgivesanindicationofwhatmodeyouareinandadiagnosticindicator.Thefollowingare

 thelistofFlashesandthecorrespondingindication:

  • FastFlash:ThemonitorisStowingorDeploying

  • SlowFlash:ThemonitorisOscillating

  • ConstantOn:ThemonitorisDeployed

  • ConstantOff:ThemonitorisStowed

  • TwoBlinks:LearnmodeforRotationandElevation

  • ThreeBlinks:LearnmodeforStowandDeploy

  • FourBlinks:VoltageonpositionfeedbackPotentiometeristoolow(Oscillation,Stow,DeployandtheElevation 

   andRotationlimitswillnotoperate)

  • FiveBlinks:VoltageonthepositionfeedbackPotentiometerisnotchanging(Oscillation,Stow,Deployandthe 

   ElevationandRotationwillnotoperate)

MAINTENANCE INSTRUCTIONS

YourRenegademonitorandnozzleshouldbeinspectedpriortoandaftereachusetoensureitisingoodoperatingcondition.

Periodically,anunanticipatedincidentoccurswheretheunitismisusedinamannerthatisinconsistentwithstandardoperating

practices.Apartiallistofpotentialmisusesincludes:

 • Operatingabovethemaximumratedpressureorow.

 • Prolongedexposuretotemperaturesabove130°F,orbelow-25°F.

 • Operatinginacorrosiveenvironment.

 • HavingtheRenegadenozzlehitaxedobjectduringoperationortransportation.

 • Anyothermisusethatmightbeuniquetoyourspecicenvironment.

Also,therearemany“telltale”signsthatindicaterepairisinorder,suchas:

 • Controlsthatareeitherinoperableordiculttooperate.•Poordischargeperformance.

 •Excessivewear.      •Waterleaks.

Ifanyoftheabovesituationsareencountered,theRenegademonitorshouldbetakenoutofservice,repaired,andtestedbyaquali-

edtechnicianbeforeplacingbackinservice.

27-13/16

12-5/8

27-13/16

16-1/2

22-1/16

33-1/16

11.293

Figure 1

22.5° Orientation 45° Orientation

90° Orientation

Figure 2

Panel Mount Controller

R 1/4

INTRUCKPANEL

ROUGHOPENING

#10-24UNCTAPPEDHOLE(TYP4)

MAXATCORNERS

5.000

3.250

5.500

3.750

4 1/4

TRUCKPANELCUTOUTDIMENSIONS

READOPERATINGINSTRUCTIONSBEFOREUSE

FOG LOWER

RAISERIGHT

BRASS COMPANY

LEFT

Figure 3

TYP4

CLEARANCEFORCONNECTORFLANGE

19/32

`1HOLE

PANELMOUNTINGDIMENSIONS

#4-40UNCTAPPEDHOLE

.969

96INCHES

.969

(DOWN)

(UP)

FOG

SQUARE

8.338

5.275

(RIGHT)

(LEFT)

5.500

Joystick

Tether Connector

Figure 4

Figure 4a

FrontofMonitor

VerticalManualOverride

HorizontalManualOverride

Horizontal Rotational Stops

HorizontalManualOverride

Stop Plug

Stop

Plugs

340° Rotation ± 22.5 Rotation from Center

Figure 5

Electrical

Component

Layout

Controller Symbols

---StraightStream

<Fog

RightLeft

Up  Down

Optional

Conviguration

16-2Cable Aux.Battery(Option)

LowerControlBoxSurface

orPanelMount

16-6or16-10Cable

LogicBox

VehicleBatteryCable

Enterance(10-2or12-2)

20-7or20-10

Cable

UpperControl

Box(Option)

Rotation

MotorCable

ElevationMotorCable

PatternMotor

Cable

WiringHarness

(AttachedtoMonitor)

JoystickandHar-

ness(notsealed)

(Option)

8.312

53/4

4.625

2 11/32

83/4

READOPERATINGINSTRUCTIONSBEFOREUSE

FOG LEFT LOWER

RAISERIGHT

BRASS COMPANY

AkronBrass

LOWERLEFTFOG

RAISERIGHT

READOPERATINGINSTRUCTIONSBEFOREUSE

AkronBrass

LOWERLEFTFOG

RAISERIGHT

READOPERATINGINSTRUCTIONSBEFOREUSE

Figure 6

TB3

STYLE3580 RENEGADEMONITOR

TB2

TB1

+12/2 4 VOLTAUXILIARYBATTERY(+)

AUXILIARYGROUND(-)(BLK)

SLAVE

MASTER

TOMONITOR

16AWG,10COND.CABLE

POTSENSORSGROUND(WHT/ BLK)

POTSENSORS+5V(ORG/BLK)

STREAMMOTOR(WHT)

FOGMOTOR(GRN)

DOWNMOTOR(RED)

UPMOTOR(BLK)

RIGHTMOTOR(BLU)

LEFTMOTOR(ORG)

TOCONTROLBOX OR JOYSTICK

20AWG,7COND.CABLE

TOCONTROLBOX OR JOYSTICK

20AWG,7COND.CABLE

POTSENSORSIGNALROT (GRN/BLK)

POTSENSORSIGNALELEV(RED/ BLK)

MASTERFOGSWITCH(TAN)

MASTERSTREAMSWITCH(YEL)

MASTERUPSWITCH(GRN)

MASTERDOWNSWITCH(BLU)

MASTERLEFTSWITCH(RED)

MASTER RIGHTSWITCH(BLK)

STOW

DEPLOY

MASTER +VSOURCE(WHT)

SLAVEFOGSWITCH(TAN)

SLAVESTREAMSWITCH(YEL)

SLAVEUPSWITCH(GRN)

SLAVEDOWNSWITCH(BLU)

SLAVELEFTSWITCH(RED)

SLAVERIGHTSWITCH(BLK)

SLAVE+VSOURCE(WHT)

+12/ 24VOLTVEHICLEBATTERY(+)

VEHICLEGROUND(-)

INDLIGHT

VALVE- MAINTAIN

VALVE- MOMENTARY

CABLETOCABLIGHT

OSCOFF

OSCON

GRN

WHT

VALVEMOTOR

SWITCHES

DIP

(AWAYFROMBOARD)

SWITCHISUP = ON

SELECTEDWHEN

OPTIONALFUNCTIONS

RUNMODE

FACTORYUSEONLY

FACTORYSETTINGS

DOWN

INVERTEDMOUNT

REDUCEELEVATIONSPEED

REDUCE ROTATIONSPEED

Water ON only ifDeployed

ReturntoSSduringStow

SoftStartDisable

WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of ﬁve (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product

which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modiﬁcation after delivery; damage; failure to follow

our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT,

AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or