Al Huraiz EVERHOT User manual

TECHNICAL SPECIFICATIONS OF THE COLLECTOR
1. External frame : anodized aluminium profile
2. Back side : galvanized sheeting - 0,6 mm
3. Back insulation : rock wool 40 mm
4. Side insulation : glass-wool of 20 mm
5. Absorber : A unique sheet of copper with selective titanium
coating or with black paint / ulstrasonic weldings
or type “omega” (ø).
6. Absorber’s tubes : copper pipes ∅10 & ∅22 (risers and headers)
7. Cover : solar tempered glass
8. Water-tightness : EPDM rubber/transparent silicone
EXTERNAL DIMENSIONS - ALL MODELS
EVERHOT STORAGE TANK COLLECTOR SUPPORT BASE TOTAL WEIGHT
MODEL kg
Dimensions Weight Dimensions Collectors Surface Weight kg Weight
mm kg mm m2(per collector) kg
EMPTY FULL
200E 570x1320 70 2050x1010x90 2 4,20 43 28 184 376
300E 570x2050 114 2050x1275x90 2 5,20 51 30 246 536
•External casing : anodized aluminium
•Tank’s insulation : polyurethane foam 40-55 mm
•Cylinder’s material : galvanized sheeting 3mm
•Jacket’s material : low carbon steel 1,5 mm
•Cylinder’s internal Protection : durosmalt 80-120 microns
•Additional protection : magnesium rod
•Electric resistance : copper
•Thermostat : bipolar of four contacts
•Power rate : available from 0,8kw – 4kw
TECHNICAL SPECIFICATIONS
OF THE STORAGE TANK
•HELIOAKMI S.A. reserves the right to change the specifications of the product and/or their accessories without prior notice.
Collector
with titanium
selective treatment
Collector
with black
coating
EXTERNAL DIMENSIONS - ALL MODELS
1010
120
1275
160
1275
200
2050
200E
2050
260
2050
300
2580
300E
1010
160Μ

A
U
D
D
C
E
ZZ
B
F
A = 2015 mm
B = 2360 mm
C = 1150 mm
D = 1180 mm
E = 1150 mm
E = 1430 mm
Z + U
F = 930 mm
SAME FOR
ALL MODELS
FOR MODELS
200-300
FOR MODELS 200
with one collector
FOR MODELS 200-300
with two collectors
SAME FOR
ALL MODELS
ONLY FOR
MODELS 260-300
LENGTHS OF THE
SUPPORT BASE PLATES
ASSEMBLY
INSTRUCTIONS
Before choosing the location and the
installation point, ensure that it is not
shaded by any obstacle (trees, build -
ings… etc, see obstacle diagram page
10).
The same support base is used for
either sloping or flat surfaces.
Connect the plates A, B, C, D, U and Z
by screwing them tight as shown in the
drawings.
For models 260 and 300, screw also the
plates F. Screw gently the bottom plate
E on the plates B.
attention
The top plate E is adjusted after the
placement of the collectors.
Plumb the support base on the flat sur-
face’s level. Place the collector(s), on
the support base and then screw it with
the moly plugs and the screw nuts on
the concrete, according to your country’s
regulations.
Support base for
200 & 300 (with 2 collectors)
Assembly diagram of
the support base on a flat surface

A
B
E
F
A
U
U
C
D
D
C
E
Z
A
B
E
B
Z
D
E
E
UZ
A
B
CF
Support base for 200
(with 1 collector)

01
02A
02
11
12
03
04
13A
07
07
05A
01A01B
08
09A
09
01C
09B
10
05
06
13
12
13
03
03
0307
19
07
Analytical description of the storage tank’s
and collector’s components
16
07
18
20A
20
14A
15
15A
15A
03
14
17A
17A
17
19
07
03
01 Storage tank
01A+B Storage tank’s suspension point
(used only in production process,
ignore them )
01C Handles
02 Filling pipe (for the closed circuit)
02A Safety valve 3 BAR
03 Elbow raccord (4 pcs)
04 Thermal fluid inlet pipe (to the stor -
age tank from the collector) (indica -
tion “jacket”)
05 Small connection tube
05A Insulated cover of the small con -
nection tube
06 Raccord
07 Water-tight compression ring
(4 pcs).
08 Hot water outlet pipe
for home consumption
(indication: “hot outlet”)
09 Magnesium rod
09A Magnesium rod socket
09B Magnesium rod’s plug (ó”)
10 Thermal fluid outlet pipe
(from the collector to the
storage tank)
11 Collector(s)
12 Pipe unions (collector connectors).
Only for models
with two collectors
13 Bottom left hand collector pipe
13A Plug 1/2”
14 Filling pipe for the closed circuit
14A Plug 1/2”
15 Cold water inlet pipe
(indication: “cold inlet”)
15A Reducer (3/4” – 1/2”)
16 Thermal fluid outlet pipe (from
the storage tank to the collector)
(Indication: “jacket”)
17 Top right hand collector pipe
17A Plug 1/2”
18 Large connection tube with insula -
tion cover
19 Thermal fluid inlet pipe
(return to the collector)
20 Protective side cover
20A Face plate

14
02A 14A 02
For antifreeze protection of the
solar water heater, please follow
the ratio of antifreeze protection
stated in the table here below.
Mix well the thermal fluid with water.
Start filling the closed circuit with
the mixture, from the pipes (14)
and (02).
The filling must be done
alternatively, from both
pipes (14) and (02).
During the filling, we
advice you to shake the
system, so that to ensure
that no air is trapped inside
the storage tank and the
collector.
Continue this procedure until
the close circuit is completely
full.
The responsibility for the cor-
rect use of the antifreeze liquid
quantity is for the account of the
installer and in no case of Al Huraiz
The use of water only or other liquid may
cancel the validity of the warranty.
ANTIFREEZE PROTECTION RATIO TABLE FOR SOLAR WATER HEATERS
Please take into account also to the dilution table on the bottle of the antifreeze liquid.
Filling Instructions of
the Closed Circuit with
MODEL
CLOSED CIRCUIT
TOTAL CAPACITY
TEMPERATURE RATIO
- 5ºC
Water
Fluid
- 11ºC
Water
Fluid
- 18ºC
Water
Fluid
- 20ºC
Water
Fluid
- 27ºC
Water
Fluid
- 36ºC
Water
Fluid
EVERHOT
200E x 4.20m
2
18 lt
16 lt
2 lt
14,5 lt
3,5 lt
12,5 lt
5,5 lt
12 lt
6 lt
10,5 lt
7,5 lt
9 lt
9 lt
EVERHOT
300E x 5m
2
23 lt
20,5 lt
2,5 lt
18,5 lt
4,5 lt
16 lt
7 lt
15,5 lt
7,5 lt
13,5 lt
9,5 lt
11,5 lt
11,5 lt

Assembly diagram of the support base
on a surface with maximum inclination of 320
ASSEMBLY
INSTRUCTIONS
Before choosing the location and the
installation point, ensure that it is not
shaded by any obstacle (trees, build -
ings… etc, see obstacle diagram here
below).
The same support base is used for
either slopping or flat surfaces.
Connect the plates (A) and (C) so that to
form a parallelogram frame, as shown in
the drawing.
Bend the four (D) plates as shown in the
drawing. Remove the tiles, and place the
bended plates (D) on the wooden tim -
bers or on the concrete of the roof.
Screw tightly the parallelogram frame
(A)+(C) on the plates (D). Plumb the
support base and screw the plates (D)
on the wooden timber of the roof (see
drawing).
Screw the plates (B) on the parallelo -
gram frame (A)+(C). Ensure that the
plates (B) are tightly screwed on the
holes of the plate (A).
Screw gently the bottom plate E on the
plates B.
attention: The top plate (E) is fixed after
the placement of the collector(s).
note: The standard support base can
be used also for surfaces with minimum
inclination 15oand maximum 32 o.
For smaller or greater inclinations, differ -
ent equipment is offered.
OBSTACLE TABLE
Latitude Distance between
collector and obstacle
0º- 25º A = 1,0 x B
25º- 35º A = 1,5 x B
35º- 45º A = 2,0 x B
45º- 50º A = 2,5 x B
50º- or more A = 3,0 x B
D
C
E
Z
U
U
Z

DESCRIPTION OF THE PARTS OF THE ELECTRIC RESISTANCE AND THERMOSTAT
21 Plastic cover
22 Electric resistance
22A Thermostat’s socket
22B Resistance’s cover
23 Base of multiple plug (for the
electric lines)
24 Metal wires for the connections
of the resistance with the ther-
mostat
25 Rubber flange for water tight-
ness
26 Central nut
27 Tightening nuts
28 Grounding lug
29 Electric resistance’s lug
30 Grounding wire
31 Power wire
32 Multiple plug for power lines
33 Thermostat
34 Temperature control
35 Safety thermal switch (indica-
tion “F” or “S”)
CONNECTION
OF THE CABLES
1. Turn off the power main supply.
2. The cover of the electric resistance is
on the right hand side of the storage
tank. Unscrew the two screws and
remove the cover.
3. The thermostat is adjusted from the
factory at 60oC. You can adjust it at
the temperature you wish, by using
the temperature control (34). In that
case we advise that the temperature
you will fix not to exceed 75 oC.
4. Check the safety thermal switch (indi -
cation “F” or “S”) on the thermostat.
The safety switch is in operation when
it is pushed in.
DIAGRAM OF ELECTRIC
CONNECTION OF THE
THERMOSTAT
29
22A
22B 22A
22
25
28
26
34 35
33
24
27
32
24
27
29
29
23
30
12 3 4
30
50
60
70
80
N L
230 VAC
12 3 4
RΕSISTA NCE