AL-KO EASYAIR RO-01 User manual

COMPACT AIR HANDLING UNIT
EN
INSTALLATION AND OPERATING MANUAL
AL-KO EASYAIR®
EN

Installation and Operating Manual (translation)
2
AL-KO EASYAIR®
Legal
AL-KO THERM GMBH
Hauptstraße 248 - 250
D-89343 Jettingen-Scheppach
Germany
Phone: [phone] - 0
Fax: [phone] - 2113
E-mail: [email protected]
Revision history
Version Description Date
1.0 Initial release 01/06/2011
2.0 Update 01/10/2015
3.0 Update 01/07/2016
4.0 3313736_BA-EASYAIR-4.0-02-2021 04/02/2021

Subject to changes in line with technical progress. 3
3313737
Table of contents
1 About this manual..........................................................................................6
1.1 Explanation of symbols ..............................................................................................................................6
1.1.1 Safety instructions......................................................................................................................................6
1.2 Safety symbols...........................................................................................................................................7
1.2.1 Abbreviations..............................................................................................................................................9
1.3 Legal notices ..............................................................................................................................................9
2 Safety instructions ....................................................................................... 10
2.1 Intended use.............................................................................................................................................10
2.2 Foreseeable misuse ..................................................................................................................................10
2.3 General safety instructions .......................................................................................................................11
2.3.1 Safety instructions for operation ..............................................................................................................12
2.3.2 Safety instructions for maintenance .........................................................................................................13
2.3.3 Personal safety instructions .....................................................................................................................13
2.4 Residual dangers......................................................................................................................................13
2.5 Training ....................................................................................................................................................13
3 Product description ...................................................................................... 14
3.1 Functional description ..............................................................................................................................14
3.2 Technical data........................................................................................................................................... 14
3.2.1 EASYAIR®with rotary heat exchanger ......................................................................................................15
3.2.2 EASYAIR®with countercurrent plate heat exchanger................................................................................16
3.2.3 Holes for on-site exchanger connections..................................................................................................17
3.3 Sample EASYAIR® type plates.................................................................................................................18
4 Delivery, transport, storage ............................................................................ 19
4.1 Delivery ....................................................................................................................................................19
4.2 Transport ..................................................................................................................................................19
4.2.1 Transportunderdifcultconditions.......................................................................................................... 20
4.2.2 Fork lift truck / pallet truck........................................................................................................................20
4.2.3 Crane transport using a base frame bracket .............................................................................................21
4.3 Storage prior to assembly ........................................................................................................................22
4.4 Disposal of packaging ..............................................................................................................................22
5 Assembly .................................................................................................. 23
5.1 Safety instructions for assembly ..............................................................................................................23
5.2 Preparations .............................................................................................................................................24
5.2.1 Space requirements..................................................................................................................................25
5.2.2 Foundation................................................................................................................................................25
5.3 Assembly of separated housing................................................................................................................25
5.3.1 Housing separation point seal for indoor installation................................................................................25
5.3.2 Housing separation point sealing for outdoor installation (weather-proof)...............................................26
5.3.3 Connecting the separated housing ...........................................................................................................26
5.4 Roof assembly of optional modules (weather-proof)................................................................................27
5.5 Mechanical connection.............................................................................................................................28
5.5.1 Duct connection .......................................................................................................................................28
5.5.2 Intake and exhaust hood (option).............................................................................................................28
5.5.3 Siphon connection....................................................................................................................................29
Table of contents

Installation and Operating Manual (translation)
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AL-KO EASYAIR®
5.6 Electrical connection.................................................................................................................................30
5.6.1 Connection of room control panels (option).............................................................................................30
5.6.2 Connectionoftheelddevicestothecontrol...........................................................................................30
5.6.3 Assembly / connection of supply air, outdoor air, exhaust air temperature sensor...................................30
5.6.4 Connection of electric air heater (option) .................................................................................................31
5.6.5 Without integrated control (option) ..........................................................................................................32
5.6.5.1 Filter monitor ...........................................................................................................................................32
5.7 Media connection of optional modules.....................................................................................................33
5.7.1 Connection of hot water heater (option)...................................................................................................33
5.7.2 Connection of heater / cooler module (option) .........................................................................................34
5.7.3 Filling and venting ....................................................................................................................................37
6 Commissioning........................................................................................... 38
6.1 Principles..................................................................................................................................................38
6.2 Before system start ..................................................................................................................................38
6.3 Switching the installation on/off ...............................................................................................................40
6.4 After system start .....................................................................................................................................40
6.4.1 Damper adjustings actuators....................................................................................................................41
7 Integrated control ....................................................................................... 42
7.1 HMI Basic quick start guide......................................................................................................................43
7.2 HMI Room quick start guide.....................................................................................................................44
8 Servicing and maintenance ............................................................................ 45
8.1 Safety instructions for servicing and maintenance ...................................................................................45
8.2 Fuses and terminal assignment ................................................................................................................46
8.3 Maintenance schedule ..............................................................................................................................46
8.4 Maintaining and cleaning components .....................................................................................................49
8.4.1 Pump warm water and pump cold water heat exchangers .......................................................................49
8.4.1.1 Maintenance .............................................................................................................................................50
8.4.1.2 Cleaning....................................................................................................................................................50
8.4.2 Rotary heat exchanger..............................................................................................................................52
8.4.2.1 Maintenance .............................................................................................................................................52
8.4.2.2 Cleaning....................................................................................................................................................53
8.4.2.3 Drive belt maintenance .............................................................................................................................53
8.4.3 Countercurrent plate heat exchanger........................................................................................................54
8.4.3.1 Maintenance .............................................................................................................................................54
8.4.3.2 Cleaning....................................................................................................................................................54
8.4.4 Multi-leaf dampers ...................................................................................................................................55
8.4.4.1 Maintenance .............................................................................................................................................55
8.4.4.2 Cleaning....................................................................................................................................................55
8.4.5 Droplet eliminator.....................................................................................................................................55
8.4.5.1 Maintenance .............................................................................................................................................55
8.4.5.2 Cleaning....................................................................................................................................................55
8.4.6 Fans..........................................................................................................................................................56
8.4.6.1 Maintenance .............................................................................................................................................56
8.4.6.2 Cleaning....................................................................................................................................................56
8.4.7 Sound absorbers ......................................................................................................................................56
8.4.7.1 Maintenance .............................................................................................................................................56
8.4.7.2 Cleaning....................................................................................................................................................56
8.5 Replacing components.............................................................................................................................57
8.5.1 Replacinglterbags.................................................................................................................................57

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9 Help in the event of malfunctions ..................................................................... 58
9.1 Contacts ...................................................................................................................................................58
9.2 General malfunctions................................................................................................................................58
10 Shut-down................................................................................................. 59
10.1 Decommissioning.....................................................................................................................................59
10.2 Dismantling ..............................................................................................................................................59
10.3 Disposal....................................................................................................................................................60
11 Control schemes appendix.............................................................................. 61
11.1 Control schemes legend ...........................................................................................................................61
11.2 RO-units with PWW coil...........................................................................................................................62
11.3 RO-units with PWW and PCW coils..........................................................................................................63
11.4 RO-units with electric heating coil............................................................................................................64
11.5 PL-units with PWW coil............................................................................................................................65
11.6 PL-units with PWW and PCW coils ..........................................................................................................66
11.7 PL-units with electric heating coil.............................................................................................................67
12 Spare parts................................................................................................ 68
13 Certications.............................................................................................. 69
13.1 EC Declaration of Incorporation conforming to 2006/42/EC.....................................................................70
13.2 EC Declaration of Conformity conforming to 2006/42/EC.........................................................................71

Installation and Operating Manual (translation)
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AL-KO EASYAIR®
1 About this manual
The German version is the original installation and operating manual. All further language versions are translations
of the original installation and operating manual.
Read this installation and operating manual before installation, commissioning and maintenance. This is the prereq-
uisite for safe work and trouble-free handling.
Observe the safety instructions and warnings in this documentation and on the product.
This documentation is a permanent part of the described product, and must be handed over to the buyer if the prod-
uct is sold.
1.1 Explanation of symbols
1.1.1 Safety instructions
DANGER
This signal word is used to indicate an immediately dangerous situation which, if not avoided,
will result in death or severe injury.
WARNING
This signal word is used to indicate a potentially dangerous situation which, if not avoided,
could result in death or severe injury.
CAUTION
This signal word is used to indicate a potentially dangerous situation which, if not avoided,
could result in a minor injury.
IMPORTANT
This signal word is used to indicate a potential risk of property damage.
NOTE
Special instructions for ease of understanding and handling.

Subject to changes in line with technical progress. 7
About this manual
3313737
1.2 Safety symbols
Meaning Symbol
GENERAL DANGER SYMBOL
If the required safety instructions are not observed, this can lead to death, severe
injuries and severe property damage.
IMPORTANT NOTICE
If you do not heed this notice, this can lead to problems with the unit.
OBSERVE THE INSTALLATION AND OPERATING MANUAL
If you do not heed the notices in the installation and operating manual, this can
lead to problems with the unit.
Warning sign
Thewarningsignsusedintheinstallationandoperatingmanualindicatespecicdangers.
Meaning Warning sign
Warning of danger of falling
If the required safety instructions are not observed, this can result in
death or serious injuries due to falling.
Warning of danger of slipping
If the required safety instructions are not observed, this can result in
death or serious injuries due to slipping.
Warning of electrical voltage
If the required safety instructions are not observed, this can result in
death or serious injuries due to hazardous electrical voltage.
Warning against suspended loads
If the required safety instructions are not observed, this can result in
death or serious injuries due to suspended loads.
Warning of falling objects
If the required safety instructions are not observed, this can result in
death or serious injuries due to falling objects.
Warning of hot surfaces
If the required safety instructions are not observed, this can result in
death or serious injuries due to hot surfaces.
Warning of danger of crushing
If the required safety instructions are not observed, this can result in
death or serious injuries due to crushing.

Installation and Operating Manual (translation)
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AL-KO EASYAIR®
Meaning Warning sign
Warning of sharp objects
If the required safety instructions are not observed, this can result in
death or serious injuries due to sharp objects.
Warning of hand injuries
If the required safety instructions are not observed, this can result in
death or serious injuries.
Warning of poisonous substances
If the required safety instructions are not observed, this can result in
death or serious injuries due to poisonous substances.
Prohibition sign
The prohibition signs used in the installation and operating manual indicate instructions to be observed.
Meaning Prohibition sign
Wear eye protection
If you do not wear eye protection, there is a risk of eye injuries.
Wear foot protection
If you do not wear foot protection, there is a risk of foot injuries.
Wear hand protection
If you do not wear hand protection, there is a risk of hand injuries.
Wear head protection
If you do not wear head protection, there is a risk of head injuries.
Wear a mask
If you do not wear respiratory protection, this can lead to poisoning and chemical
burns
to the lungs.
Isolate before maintenance or repair
If you do not isolate the unit before maintenance or repair from all energy sourc-
es, this can result in serious injuries.

Subject to changes in line with technical progress. 9
About this manual
3313737
1.2.1 Abbreviations
PPE: Personal protective equipment: such as cut-proof gloves, safety goggles, work gloves, ear protection, helmet, mask
1.3 Legal notices
Allspecieddataservesolelytodescribetheproduct.Nostatementonaspeciccharacteristicorsuitabilityforaspe-
cicpurposecanbederivedfromthesedata.Thedatadonotexempttheuserfromhisownjudgementandchecks.

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AL-KO EASYAIR®
2 Safety instructions
2.1 Intended use
The range of application of these units is exclusively ventilation and extraction in rooms and buildings, maintenance of
the required indoor climate and reduction of the content of dust and other contaminants in the air. The EASYAIR®unit
is suitable for operation in the temperature range from -20°C to +40°C. Deviating ranges of application must be agreed
with the manufacturer.
The risk is borne solely by the user. For the intended use, the unit must be professionally installed and operated as
intended. To do this, observe the relevant chapters (see chapter “5 Assembly” on page 23 and chapter “7 Integrated
control” on page 41). Furthermore, intended use also includes compliance with the operating and maintenance con-
ditions listed in the installation and operating manual (see chapter “6 Commissioning” on page 38 and chapter “8
Servicing and maintenance” on page 44).
The unit is an air handling unit for air conditioning.
Only operate the EASYAIR® unit when fully assembled.
Set up the unit horizontally, otherwise there is a risk that puddles may form, among other things.
Protect the unit against moisture.
Only original spare parts from AL-KO THERM are to be used.
Children and people who are not familiar with the unit may not use it.
Observeallaccidentpreventionandreprotectionregulations.
2.2 Foreseeable misuse
The AL-KO EASYAIR®mayonlybeoperatedwithinthescopeofthetechnicaldataspeciedbyAL-KOTHERM.Anyuse
other or more extensive than that described in the section “2.1 Intended use” on page 10 is regarded as not in accord-
ance with the intended use. The manufacturer cannot be held liable for damage resulting from this.
Possible misuse includes:
Non-horizontalsetupoftheunit.
Conveying media with impermissibly high or low temperatures.
Conveying aggressive or heavily dust-containing media.
Installation in an environment with aggressive media (e.g. sea air) or heavily dust-containing media (coast).
Use in an explosive atmosphere.
Installation of a non-permissible joint seal.
Non-compliancewiththestaticlimits(customersuppliedequipment).

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Safety instructions
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2.3 General safety instructions
WARNING
Risk of serious injury or death due to working without
personal protective equipment!
Working on the EASYAIR ® without PPE can result in serious injury or death.
Observe the safety instructions in this installation and operating manual.
Use the personal protective equipment when working on the installation.
Use other protective equipment according to the work carried out.
WARNING
Risk of severe injuries or death!
Working on the EASYAIR ® can result in serious injury or death.
Only allow assembly, installation, commissioning, repair, maintenance and servicing
worktobecarriedoutbyqualiedstaff.
Before repair and maintenance work, disconnect the EASYAIR® from the mains on all
poles and secure to prevent restart.
Integrate weatherproof units into the lightning protection concept when installed out-
doors.
Avoidsparksandyingsparksintheintakeareaoftheinstallation.
Observe the working instructions and this installation and operating manual.
Work with care.
Use the personal protective equipment when working on the installation.
Use other protective equipment according to the work carried out.
WARNING
Risk of injury due to falling and falling modules.
When installing the modules or installing them on platforms or on the roof, persons may fall
off and/or modules may fall down.
Only allow assembly, installation, commissioning, repair, maintenance and servicing
worktobecarriedoutbyqualiedstaff.
Observe the installation instructions in this installation and operating manual.
Use only tested ladders, scaffolding or suitable platforms.
Only use suitable lifting equipment.
Only use approved fasteners when installing the EASYAIR ® unit.
Use the personal protective equipment when working on the installation.

Installation and Operating Manual (translation)
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AL-KO EASYAIR®
WARNING
Risk of injury due to unauthorised opening.
Keep the inspection doors/inspection covers closed during operation.
Neveropentheunitduringoperation.
You can only open the inspection doors/inspection covers using a tool.
Observe the hazard warnings on the inspection doors/inspection covers.
WARNING
Risk of poisoning when working with sealants, adhesives and pre-treatment agents.
Do not touch the sealant, adhesive or pre-treatment agent.
Work with care.
Do not swallow the sealant, adhesive or pre-treatment agent.
Ensure that there is adequate ventilation at the workplace.
Observe the safety data sheets and operating procedures in accordance with the Ordi-
nance on Hazardous Substances.
Use personal protective equipment during all work on the installation.
WARNING
Risk of injury from falling from ladders, scaffolding or work platforms.
Only use suitable and tested ladders, steps, scaffolding and work platforms.
Work with care.
Observethesafetyinstructionsinthisinstallationandoperatingmanualtoavoidinjuries,resandotherhazardsdueto
improper use and improper operation of the unit:
The version and construction of the EASYAIR®unit complies with thestandards listed in the Declaration of Con-
formity or Declaration of Incorporation. A potential hazard can only be extensively ruled out if the other applicable
standards for the overall system to be completed and installed by the plant manufacturer are adhered to.
If installation is performed contrary to our regulations, and the defect/damage which has occurred is attributable to
impropermodication,processingoranyothertreatment,alldamagecompensationorwarrantyclaimsareruled
out. The orderer must prove that improperly installation did not cause the defect which has occurred.
Safety and monitoring equipment must not be removed, bridged or disabled in any other way.
All contracted persons must have read and understood the installation and operating manual in full before working
on the unit and must observe it!
To avoid hazards within operation, all of the user's company, operating and working instructions apply in addition
to this installation and operating manual.
2.3.1 Safety instructions for operation
The installation may only be operated in the performancerangespeciedinthetechnicaldocumentsfromAL-KO
THERM.
The EASYAIR®must be installed properly and used subject to precise observation of our installation and operating
manual.
Only operate the EASYAIR®whenitisfullyassembledandwithcorrectlyttedcontactprotection.
The EASYAIR®mayonlybeoperatedintechnicallyawlesscondition.Malfunctionsanddamagethatcanaffectsafe-
tymustberectiedimmediatelyandprofessionally.
The version and construction of the EASYAIR®unit complies with the standards listed in the Declaration of Con-
formity or Declaration of Incorporation.

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Safety instructions
3313737
Allelectricalpartsareprotectedwithxed,securelyfastenedcoversconsistingofinsulatingmaterial(switchcabinet
hood) which can only be removed using tools.
Avoid sparking in the vicinity of the EASYAIR®unit.
Wear personal protective equipment (e.g. ear protection) during operation of the EASYAIR®unit.
2.3.2 Safety instructions for maintenance
Damaged parts are only permitted to be replaced with original spare parts.
For repair and maintenance work, disconnect the EASYAIR®from the mains supply at all poles.
General maintenance instructions in the installation and operating manual of the AL-KO THERM must be observed
under all circumstances.
Observe the delay time of the fans. Observe a waiting time of at least 3 minutes, until the fan impellers are stationary,
before opening the inspection doors.
2.3.3 Personal safety instructions
The EASYAIR®may only be operated by persons who are trained in operating it and expressly authorised to use it.
Personal protective equipment is required for work on the EASYAIR®!
To avoid hazards during operation, all of the operator's company, operating and working instructions apply in addi-
tion to this installation and operating manual.
The installation and operating manual must be kept at a suitable, known place in the workplace.
The operator of the EASYAIR®unit must draw up operating procedures in an understandable form and in the lan-
guage of the employees, taking the Installation and Operating Manual and the operating conditions into considera-
tion.
2.4 Residual dangers
The installation may present a danger if it is not operated by trained personnel and/or is used improperly or not according
to its designated use.
Residual hazards are potential dangers that are not immediately obvious, e.g.:
Injuries due to failure to observe the safety instructions, standards, directives or regulations.
Injuries caused by uncoordinated work.
Danger caused by working on the electrical installation, cables and connections.
Transporting, unpacking and setting up the unit; these may result in crushing, cutting, puncture or impact injuries.
Tipping of the unit; uneven and loose surfaces promote unit tipping.
There is a risk of stumbling, slipping, falling and falling down when setting up the unit and the accessory parts.
There is a danger of electric shock due to damaged and defective electrical components.
Electrical connection cable: Danger due to stumbling, falling and slipping.
Noise(hearingdamage).
Humanmisconduct:Non-complianceofthesafetyinstructions, standards and regulations.
2.5 Training
The owner of the AL-KO EASYAIR®must regularly train their personnel in the following subjects:
Compliance with and use of the Installation and Operating Manual as well as statutory regulations.
Intended operation of the AL-KO EASYAIR®unit.
Observance of all company, operating and working instructions at the operator's installation site.
What to do in an emergency.
VDI 6022

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AL-KO EASYAIR®
3 Product description
Theexacttypedesignationcanbefoundonthetypeplates.Thetypeplatesareusuallyafxedtothehousing.When
ordering spare parts or in case of other queries, please specify the type designation of the EASYAIR® unit, the year
of manufacture and the order number (see chapter “3.3 Sample EASYAIR® type plates” on page 18).
The EASYAIR®unit is suitable for operation in the temperature range from -20°C to +40°C.
The unit construction consists of two basic unit variants (with rotary heat exchanger or with plate heat exchanger).
Expansionmodules(suchasheatexchanger/cooler(bothwater-led),electricheatingregister,soundabsorber,lter
or refrigerated part) are available as options. A more detailed explanation is given in sections 3.2.1 and 3.2.2. These
unit versions are available both for indoor installation and as a weatherproof unit version.
Thecustomer-specicunitdesigncanbefoundintherespectivedatasheetsanddrawings.
NOTE
Our products are subject to continuous quality control, and comply with the applicable reg-
ulations.
3.1 Functional description
EASYAIR®centralventilationandairhandlingunitsarecompactandhighlyefcientairhandlingunitswithintegrated
control. These are optionally also available without integrated control.
Both the air handling units with rotary heat exchanger and the units with countercurrent plate heat exchanger achieve
heatrecoveryratesof80–90%accordingtoDINEN308(dry).Theunitsthereforemakeasignicantcontributionto
saving energy and reducing costs. Sound emissions are minimised by a comprehensive insulation.
Optional components for extended use are: Sound-decoupled unit connection, suction hood with droplet eliminator and
tray,outlethood,electricorwater-heatedheatermodule,heater/coolermodule,ltermodule,refrigeratedpart,pressure
sensors for pressure or volume constant control, air quality sensor, room temperature sensor, etc.
Duelterchangesareindicatedbythedifferentialpressureltermonitoringsystem.Allcontrolfunctionsareprepared
andcongurableinthecontrolsoftware.Thecontrolsystemcanbeeasilyintegratedintohigher-levelsystemsviaper-
manentlyconguredbussystems.ThecommunicationprotocolsModbus,LON,Bacnet/IPareavailable.
3.2 Technical data
IMPORTANT
Read the documentation provided. There information on the technical and electrical data can
be found.
With the weatherproof unit design, the unit width widens by a total of 46 mm due to the roof overhang.
When optionally available connection frames are used, the unit length is extended by 65 mm on both sides.
Vibration values of the fan impeller
Installation Machine group Good Usable Still permissible
Rigid up to 15 kW K 0.7 mm/s 1.8 mm/s 4.5 mm/s

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Product description
3313737
3.2.1 EASYAIR®with rotary heat exchanger
1
47
7
7
2
5
8
7
3
6
9
EHA ETA
ODA SUP
9
10 11
12
11
ODA Outdoor air SUP Supply air
ETA Exhaust air EHA Outgoing exhaust air
1BaseunitwithODA/EHAaps,fans,lter,rotaryheat
exchanger and integrated switch cabinet
7* Duct connectors (different versions possible)
2* ODA/EHA silencer module 8* Levelling foot (H = 98 - 136 mm)
3* SUP/ETA silencer module 9* Suction and outlet hoods with weatherproof housing
design (ODA suction hood with integrated droplet elimi-
nator and base tray)
4* Heater module (either water-led or electrical) 10* Without integrated control
5* Heater/cooler module (water-led) or cooling empty part
with preparation for evaporator
11 Cable bushing plates for on-site electrical connection
6* Filtermodule(2ndlterstageintheSUP) 12 Cable glands for on-site electrical connection
* available as an option
Detail of cable bushing plates for on-site electrical connection
11
Detail of cable glands for on-site electrical connection
12

Installation and Operating Manual (translation)
16
AL-KO EASYAIR®
3.2.2 EASYAIR®with countercurrent plate heat exchanger
1
7
2
7
97
7
3
EHA
ETA
ODA
SUP
8
9
10 5
11
11 6
4
ODA Outdoor air SUP Supply air
ETA Exhaust air EHA Exhaust air
1BaseunitODA/EHAap,fans,lter,countercurrentplate
heat exchanger and integrated switch cabinet
7* Duct connectors (different versions possible)
2* ODA/EHA silencer module 8* Levelling foot (H = 98 - 136 mm)
3* SUP/ETA silencer module 9* Suction and outlet hoods with weatherproof housing
design (ODA suction hood with integrated droplet
eliminator and base tray)
4* Heater module (either water-led or electrical) 10* Without integrated control
5* Heater/cooler module (water-led) or cooling empty part
with preparation for evaporator
11 Cable bushing plates for on-site electrical connection
6* Filtermodule(2ndlterstageintheSUP)
* available as an option
Detail of cable bushing plates for on-site electrical connection
11

Subject to changes in line with technical progress. 17
Product description
3313737
3.2.3 Holes for on-site exchanger connections
1
1 External view
IMPORTANT
Holesforexchangerconnectionsmayonlybeinsertedinthecross-hatchedarea.Non-com-
pliance leads to constructional damage to the panel!

Installation and Operating Manual (translation)
18
AL-KO EASYAIR®
3.3 Sample EASYAIR® type plates
Each functional unit is assigned a separate type plate. The type plates contain the order number, position details,
year of manufacture, manufacturer's data as well as the design data. These type plates are externally attached to
the unit.
Type plate

Subject to changes in line with technical progress. 19
Delivery, transport, storage
3313737
4 Delivery, transport, storage
4.1 Delivery
The EASYAIR®air handling units are delivered in the basic unit version as a complete unit (see chapter “3.2.1
EASYAIR® with rotary heat exchanger” on page 15 and chapter”3.2.2 EASYAIR® with countercurrent plate heat
exchanger” on page 16).
Electricheatingregister,heater/coolermodule,silencermodule,refrigeratedpartandltermodule(secondlter
stage) are supplied as a separate unit.
For indoor installation, this EASYAIR®basic unit version can optionally also be ordered in a separated version (sep-
aration, see unit drawing).
The EASYAIR®is only to be transported, lifted and set up within the standard limitations of use
(-20°C to +40°C).
4.2 Transport
WARNING
Danger of death - Suspended loads.
For crane transport, all valid safety conditions according to DGUV regulation 52 Cranes and
DGUV Control unit 100- 500 chapter 2.8 must be observed.
Do not walk under suspended loads!
Usethespeciedattachmentandmountingpoints.
Observetheweightspecications.
Only use suitable lifting equipment.
CAUTION
Risk of injury due to the module tilting or tipping over.
Non-compliancewiththesafetyinstructions,standards,directivesandregulationsleadstoa
risk of injury due to the unit tipping over.
Observe the relevant standards, directives and regulations.
Observe the instructions in this Installation and Operating Manual.
Usethespeciedattachmentandmountingpoints.
Observetheweightspecications.
Only work on on-site surfaces that are suitable for installation preparations and lifting.

Installation and Operating Manual (translation)
20
AL-KO EASYAIR®
IMPORTANT
Uniform lifting of the unit components must be ensured!
Onlyapprovedliftingequipmentwithasufcientloadcapacitymaybeused.
The lifting equipment must be in perfect condition.
The lifting gear must be checked for load-bearing capacity and damage before use.
Secure the load during transport.
Use only suitable transport locks.
If the maximum weights to be lifted are exceeded (per person), plan for a second person
to help.
The individual components of the installation may only be moved with the transport
equipment provided for this purpose.
Use only suitable transport devices and suitable industrial trucks.
Maintenance doors must be kept closed at all times during transport.
Ensuresufcientvisibilityduringtransport(accompanyingpersons,ifnecessary).
Nopersonsmustbeallowedtoremaininthetransportarea.
Theunitmustonlybetransportedbytrainedandqualiedstaffundersafetyaspects.
If using transport devices that require a driving licence, the personnel operating these units must have an applicable,
valid driving licence for this.
When transporting, observe the instructions in this Installation and Operating Manual and the relevant
regulations on occupational safety and environmental protection.
Only transport the unit upright and secure the unit against tipping and slipping.
Avoid distorting the housing or other damage.
Damage that results from improper packaging and transport are at the expense of the initiator.
As described in chapters “4.2.2 Fork lift truck / pallet truck” on page 20 and “4.2.3 Crane transport using a base
frame bracket” on page 21, the unit can be transported using a forklift or a crane.
The EASYAIR®is only to be transported, lifted and set up within the standard limitations of use
(-20°C to +40°C).
4.2.1 Transportunderdifcultconditions
Whentransportingunderdifcultconditions(e.g.onopenvehicles,underunusualvibrationstress,transportby
sea or in tropical/subtropical countries), additional packaging must be used that will protect against these particular
inuences.
4.2.2 Fork lift truck / pallet truck
The AL-KO EASYAIR®is supplied on squared timbers.
IMPORTANT
Always place the lifting forks of the forklift on the squared timbers.
Payattentiontoanyprotrusions(e.g.oordrains).
Before lifting the units, close the inspection doors/inspection covers!
Usesuitableforklengthstoavoiddamagetotheunit(frontandrearbaseframecrossprolemustrestonboth
forks)!
Use suitable wood intermediate layers!