Alcolock LR max User manual

Installation manual
ALCOHOL INTERLOCK

Alcohol Countermeasure Systems Corp
60 International Boulevard
Toronto, Ontario M9W 6J2 CANADA
T [phone]
F [phone]
[email protected]
acs-corp.com
ACS, ALCOHOL COUNTERMEASURE SYSTEMS, ALCOLOCK, INTERTRACK and the “Molly” are
trademarks of Alcohol Countermeasure Systems (International) Inc. and are used under license. Alcohol
Countermeasure Systems is the trading style of Alcohol Countermeasure Systems (International) Inc.
© 2015 Alcohol Countermeasure Systems
The information disclosed in this document is the valuable property of Alcohol Countermeasure Systems and
all copyright and other proprietary rights to this document are reserved. No reproduction of this document is
permitted without the prior written consent of Alcohol Countermeasure Systems.

ALCOLOCK LR HANDSET COMPONENTS
*The navigation
buttons permit the
selection of
options shown on
the display.
Press the left,
right, or bottom
button to select
options, based on
the location on
the display.
Display
Cable input
HDMI port
Sampling
port
Navigation
buttons*
Mouthpiece Indicator light Air vent
FRONT VIEW
SIDE VIEW

TABLE OF CONTENTS
1.0 ALCOLOCKLRmaxalcoholinterlockproductprole 1
2.0 The ALCOLOCK LR max device installation manual 1
3.0 How to read this manual 2
4.0 Other required manuals 2
5.0 Parts and equipment supplied by ACS (the service provider) 3
6.0 Tools and equipment supplied by the service centre (service facility) 5
6.1 Power tools 5
6.2 Hand tools and test equipment 5
6.3 Other material 5
7.0 Installation overview 6
8.0 Inspecting the vehicle electrical system 6
8.1 Inspecting the vehicle battery 6
8.2 Inspecting the vehicle charging system 7
8.3 Inspecting the vehicle starting system 7
9.0 Mounting the ECU and antenna 7
10.0 Mounting the alarm horn 8
11.0 Mountingthealarmasher(ifrequired) 8
12.0 Mounting the retest alarm (for hearing- impaired) 9
13.0 Locating the tachometer signal wire 9
14.0 Connecting the alcohol interlock ECU cable 9
14.1 ECU cable-wire summary 10
14.2 ECU wire-connection steps 11
14.3 Alarm horn wire connection steps 13
14.4 Alarmasherwire-connectionsteps(ifrequired) 13
14.5 Retest alarm wire-connection step (install for hearing-impaired) 14
14.6 Tachometer wire-connection steps 14
14.7 OBD-II wire-connection steps 15
15.0 Attaching the HS and ECU 16
16.0 HS install procedure and ITE install transaction 17
16.1 Performing the HS install procedure 18
16.2 OBD-II Select 22
16.2.1 OBD / TACH 23
16.2.2 OBD speed 25
16.2.3 No OBD 26

16.3 Input odometer reading 27
16.4 Performing an ITE install transaction 28
17.0 Post-installation testing 29
18.0 Attaching the security enclosure 29
19.0 Sealing connections and restoring the vehicle 30
20.0 HS monitor procedure, ITE calibration and monitor transactions 31
20.1 Performing the HS monitor procedure 32
20.2 OBD-II Select 36
20.2.1 OBD / TACH 37
20.2.2 OBD speed 39
20.2.3 No OBD 40
20.3 Input odometer reading 41
20.4 Performing the ITE calibration and monitor transactions 42
21.0 Device removal overview 43
21.1 Running an HS removal procedure and ITE removal transaction 43
21.2 Performing the HS removal procedure 44
21.3 OBD-II Select 47
21.3.1 OBD / TACH 49
21.3.2 OBD speed 51
21.3.3 No OBD 51
21.4 Input odometer reading 53
21.5 Performing an ITE removal transaction 53
21.6 Removing ECU and restoring the vehicle 54
22.0 Recycling the ALCOLOCK LR max device 56
23.0 Tampering 56
23.1 Signs of tampering 56
23.2 Examples of tampering – before and after 56
23.3 Signs of tampering -- event log 58
23.4 Tamper Report Procedure 59
Appendixes 60
Appendix 1: Tamper report 60
Appendix 2: Glossary 61
Appendix 3: LR max circuit diagram (low-current vehicles) 64

ALCOLOCK LR max1
1.0 ALCOLOCK LR MAX ALCOHOL INTERLOCK PRODUCT
PROFILE
The ALCOLOCK LR max alcohol interlock controls the normal operation of a
vehicle through connection with the power, starter and control systems. To start
the vehicle engine, the driver must provide an accepted breath test with a breath
alcohol concentration (BrAC) below the preset limit. During operation of the
vehicle, the driver will be requested to provide additional breath tests to maintain
compliance with program requirements. The ALCOLOCK LR max device will
never cause the vehicle engine to stop.
The ALCOLOCK LR max device consists of a Handset (HS) to conduct breath
alcohol tests, and an Electronic Control Unit (ECU) that is connected with
the power and control circuits of the vehicle. The ALCOLOCK LR max device
includes a GPS/GPRS patch antenna–connected separately–for the real-time
transfer of critical log events.
The ALCOLOCK LR max device is used in alcohol interlock programs under the
direction of a jurisdictional authority and conforms to international regulations for
alcohol interlocks being used in compliance programs.
2.0 THE ALCOLOCK LR MAX DEVICE INSTALLATION
MANUAL
This manual contains procedures for the installation, monitoring and removal of
the ALCOLOCK LR max device, as well as wiring diagrams and a glossary of
terms.
ATTENTION!
•Failure to follow safety instructions can result in damage to the device and
personal injury
•This manual is intended for authorized service technicians only
•Before starting the engine, ensure that there is sufcient ventilation for vehicle
exhaust fumes. Failure to do so may cause injury
•Before starting the vehicle engine, ensure that the vehicle is in the park / neutral
position (with parking brake engaged) to prevent the vehicle from moving
•Before beginning the installation, ensure that the vehicle is functioning properly
(Refer to section 8.0 “Inspecting the vehicle electrical system” in this manual)
•If any vehicle components are not functioning, it is the client’s responsibility to
have the vehicle repaired before beginning the installation
•This device is intended for installation in vehicles with +12 volt or +24 volt
electrical systems
•The ALCOLOCK LR max alcohol interlock is a low current device. Use a
supplied external relay on vehicles with high-current starter circuits (above 2
amps)

INSTALLATION MANUAL 2
•Do not connect the alcohol interlock ECU to the ECU cable (13-001151) until
after the cable has been installed and visually inspected. Failure to do so may
result in damage to the ECU
•Read entire manual before operating the Automotive Diagnostic Tool
3.0 HOW TO READ THIS MANUAL
•For installation of the ALCOLOCK LR max device, read sections 5.0 to 20.0
of this manual in the order provided
•For wiring diagrams (with and without the external relay), refer to Appendices
3 and 4 of this manual
•For the HS install procedure (completed by following the steps on the HS
display), read section 16.0 of this manual
•For the HS monitor procedure (completed by following the steps on the HS
display), read section 21.0 of this manual
•For information about the tamper report procedure, refer to section 24.3 of
this manual
•Fortechnicaldenitionsandtermsrelatedtothealcoholinterlockprogram,
refer to the glossary in Appendix 2 of this manual
•For removal of the ALCOLOCK LR max device, read section 22.0 of this
manual in the order provided
4.0 OTHER REQUIRED MANUALS
•The ALCOLOCK LR device instruction manual provides information about
the general usage of the device
•TheALCOLOCKLRdevicecompliancemanualprovidesspecicprogram
requirements
•The INTERTRACKTM Enterprise (ITE) application manual provides
procedures for ITE transactions and is for authorized technicians only
•The ALCOLOCK LR device troubleshooting manual provides device error
and recall codes and is for authorized technicians only

ALCOLOCK LR max3
5.0 PARTS AND EQUIPMENT SUPPLIED BY ACS (THE
SERVICE PROVIDER)
This section lists parts supplied by ACS, which are required by the Service
Centre for the alcohol interlock program; including installation, monitoring,
calibration and removal of the ALCOLOCK LR max device.
Contact ACS to order the following parts (for contact information, refer to
acs-corp.com).
PART # PART QTY DESCRIPTION
79-007308 LR handset 1 To take a breath test
13-001100 LR handset cable 1 To connect the handset to the ECU
60-000251 LR instruction manual 1 Reference material
13-001151 LR max vehicle ECU
cable
1 To connect the ECU to vehicle circuits
04-000009 GPS/GPRS
glassmount antennae
1 For log and picture real-time
transmission
79-009130 LR max ECU 1 Prevents starting of the vehicle
79-008968 LR handset holder
assembly
1 In-vehicle handset holder
93-002334 LR max kit 1 LR max device hardware
95-000528 L install kit 1 L device hardware
21-000022 Terminal crimp ring 2 To mount wires
27-000026 Tie wrap 20 Securing wires / mounting hardware
27-000075 Tie wrap 5 Securing wires / mounting hardware
45-000054 Screw 2 Connecting ground wire to vehicle
59-000007 Plastic poly bag 1 Protective packaging
59-000017 Plastic poly bag 1 Protective packaging
79-000251 Heat shrink 7 To secure wiring, anti-tampering
79-009132 LR max security
enclosure assembly
1 Securing the ECU connector opening,
for anti-tampering
58-000730 LR max ECU security
enclosure top
1 Top of the security enclosure
58-000731 LR max ECU security
enclosure bottom
1 Bottom of the security enclosure
45-000143 Screw #2-56 x
½”, machine, pan,
Phillips, SS
2 To fasten the rear and front clips
58-000528 LR max security
enclosure plug
2 To cover screws (front clip)

INSTALLATION MANUAL 4
Accessories and consumable items for alcohol interlock program:
PART # PART DESCRIPTION
79-008953 External relay (12V) Additional relay (high-current starter
circuit)
79-008961 External relay (24V) Additional relay (high-current starter
circuit)
94-001960 Lampashermodule
(12V negative)
Visual alarm, vehicle indicators
94-001961 Lampashermodule
(12V positive)
Visual alarm, vehicle indicators
79-000300 Alarmasher Exterior visual alarm or interior retest
alarm for hearing-impaired
79-000916 Alarm horn Audible alarm
95-000145 Mouthpiece (bag of
25)
Inserting into HS, taking breath test
95-000305 Alcohol reference
solution (50 mg/dL)
Calibration
Other equipment for alcohol interlock program:
PART # PART DESCRIPTION
94-001950 Automotive
Diagnostic Tool
Testing wires and tach readings
94-001890 Digital tach sensor
(DTS)
Providing tach (rpm) signal to ECU
79-007302 Universal Calibration
Station (UCS)
Calibration and ITE transactions
79-008952 Download Station
(DS)
ITE transactions
93-002355 Presentation stand Product demonstration
13-001105 USB cable Connecting UCS to PC
79-008958 HS/UCS cable Connecting HS to UCS

ALCOLOCK LR max5
6.0 TOOLS AND EQUIPMENT SUPPLIED BY THE SERVICE
CENTRE (SERVICE FACILITY)
This section lists parts supplied by the Service Centre, which are required for the
installation, monitoring and removal of the ALCOLOCK LR max device.
6.1 POWER TOOLS
•Portable reversible battery operated drill with bits
•Electric soldering gun and spool of rosin core solder
•Portable butane soldering gun
•Heat-shrink gun
•Industrial-strength battery charger
6.2 HAND TOOLS AND TEST EQUIPMENT
•Automotivetachnder(forlocatingtach/rpmsignal)
•Digital multimeter with 10Mohm resistance
•Automotive battery load tester
•Wire stripper (16 to 28 gauge)
•Diagonal side-cutters
•Scissors
•Computer-safe test probe
•Mechanic’s trouble light with receptacles
•Setofscrewdrivers(Phillips,athead,Robertson)
•Socket / ratchet set (metric and imperial)
•Utility knife
•Needle-nose pliers
•Extension cord
6.3 OTHER MATERIAL
•Fender cover
•Electrical tape
•Shop towels
•Hand cleaner
•Eight 6” tie straps (for restoring the vehicle at end of program)
•Heat-shrink tubing: 3/16”, 1/4”, 3/32” and 3/8” sizes as required (for restoring
the vehicle at end of program)
•Fire wall probe
•Methyl hydrate cleaner