MSH equipment BT UV-02-L User manual

Handleiding
B TEC UV droger 2 en 4 lamps
BT UV-02-L/BT UV-04-L
MSH equipment
Appelmarkt 7
1681 PE Zwaagdijk-Oost
Tel: [phone]
Fax: [phone]
Mail: [email protected] Website: www.msh-equipment.nl
Taal: engels

B -TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Telephone : ++49(0)5085-97100-0
Fax : ++49(0)5085-97100-30 • Email : [e-mail] • www.btecsystems.de
User Manual for Short Wave Ultra Violet Paint Curing Equipment
equipment and facility engineering
UV-Emitter
UV-02 L / UV-04 L

B -TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Telephone : ++49(0)5085-97100-0
Fax : ++49(0)5085-97100-30 • Email : [e-mail] • www.btecsystems.de
Declaration of Conformity According to DIN EN 45014
Manufacturer:
Herewith, we declare that the machines and marketed models described in the following conform in
conception and in design to the relevant fundamental safety and health requirements of the applicable
EU directives.
All of our manufactured or assembled parts conform to the listed regulations.
If you change the machine without our explicit agreement, this declaration will be herewith invalidated.
Product type: Painting- and drying equipment (paint dryer)
Type designation: UV-
Serial-No.: Construction year: 2016
Parameters:
Rated Voltage:
Rated Current:
Rated Frequency:
Rated Power Input:
Protection Class:
Degree of Protection:
UV-02 L
230 V
10 A
50 Hz
2 x 400 W
I
IPX0
UV-04 L
230 V
10 A
50 Hz
4 x 400 W
I
IPX0
Tested according
to:
EN 60335-1/A2:2006
EN 60335-2-30/A2:2007
EN 50366/A1:2006
This EC-Attestation of Conformity is issued on a voluntary basis according to the Low Voltage Directive
2006/95/EC relating to electrical equipment designed for use within certain voltage limits. It confirms
that the listed equipment complies with the principal protection requirements of the directive. As from
20.04.2016 directive 2006/95/EC is going to be replaced and conforms the directive 2014/35/EU.
Responsibility for technical documents: Hans-Joachim Bödrich, Michael Bellroth
Address: Refer to manufacturer´s address
Location/Date/Manufacturer`s signature
Function of the signer: Managing director
B-TEC GmbH
Zunftweg 6-8
D-31303 Burgdorf / Ehlershausen
.................................................................................
Hannover, 02.01.2016
equipment and facility engineering

B -TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Telephone : ++49(0)5085-97100-0
Fax : ++49(0)5085-97100-30 • Email : [e-mail] • www.btecsystems.de
Table of Contents
1. Important Information ............................................................................................................................. 1
2. Safety Regulations and Maintenance Advices ......................................................................................... 2
2.1 Work Area........................................................................................................................................... 2
2.2 Use...................................................................................................................................................... 2
2.3 Electroshock Hazards ......................................................................................................................... 3
2.4 Fire and Explosion Hazards................................................................................................................. 4
2.5 UV Radiation Hazards......................................................................................................................... 4
2.6 Maintenance and Care ....................................................................................................................... 5
2.7 Further Information............................................................................................................................ 5
3. Technical Description of the Device......................................................................................................... 6
3.1 Technical Data .................................................................................................................................... 6
3.2 Wiring Diagram................................................................................................................................... 7
3.3 Spare Parts List ................................................................................................................................... 8
4. Installation................................................................................................................................................ 9
5. Operation ............................................................................................................................................... 11
6. Replacement of Emitter Lamp Tube....................................................................................................... 13
equipment and facility engineering

UV-02 L / UV-04 L Page 1
equipment and facility engineering
1. Important Information
We thank you for your trust you gave to us by buying the UV-emitter. At the rating plate at your
device you will find the exact name and serial-number of your infrared emitter for an uncomplicated
service and shipment of spare parts.
The short- wave UV paint dryer is specialised in curing UV automotive paint, which is featured with
high penetrability, short baking time, long service life, high cost efficiency, convenient and flexible
use without site limit.
The B-TEC device has been built under highest quality standards for high reliability. Because of
certain procedures there are places and parts that can´t be protected without compromising the
usability and function. Therefore we ask you to read this document carefully before using the
machine to reach maximum life and reliable operation.
Read this document carefully before commissioning and keep it for future
reference!
The B-TEC devices and machines are only allowed to be used for the purpose explicitly described
below. Any other use is in contrast with the regulations. The manufacturer cannot be held liable for
damages resulting from such non-regulations use.
Improper use can endanger the health of the operator and of others and cause damage to the
machine itself or to other materials and assets.
The B-TEC machines are only to be used for purpose explicitly described below!
Improper use can endanger the health of the operator!
The manufacturer is not liable for damages caused by changes of the machine
that have not been specifically authorized by the manufacturer. The removal or
alteration of safety devices immediately voids the warranty and is an
infringement of European safety standards.

UV-02 L / UV-04 L Page 2
equipment and facility engineering
2. Safety Regulations and Maintenance Advices
The B-TEC GmbH machines are operationally safe and are constructed according to the state of the
art. Due to the nature of the processes there are processes and parts that cannot be protected
without impairing operability and functionality. Improper use can endanger the health of operator
and of other and cause damage to the device itself or to other materials and assets. B-TEC GmbH is
not liable for any damages resulting from improper or incorrect use.
There is no liability for damages or injuries resulting of the following situations:
Oblivion of the instructions given in this manual
Changes of technical product specifications
Change or break the safety device
2.1 Work Area
It is not allowed to use this machine in an explosive or combustible environment; otherwise it
may lead to fire.
The device produces Ozone. Therefore, a proper ventilation or suction is necessary!
If the device is used in a spray booth, the in-house air has to be purified first.
Be careful on uneven floor when moving the machine to avoid any overturn.
Avoid any accident caused by improper placement and dark lights. Please keep the site clean
and ensure sufficient lighting conditions.
Do not use this machine when it is rainy or damp. Water coming into the machine may lead to
electric shock or damage of the machine.
For outdoor use, please use the outdoor-specific cables marked with “W- A” or “W” for
avoidance of electric shock.
Do not use this device in the immediate surroundings of a bath. Keep the work area dry.
keep the working area clean and free of any obstructions, oil, waste article or other broken
parts.
The machine should be well grounded for safety. The grounding device should be connected to
the proper output port under correct direction. Unauthorized alteration or change of output
port is strictly prohibited. Use of any outlet converter is also disallowed. For any uncertainty,
please find a professional electrician to check whether the grounding is correct. Please make
sure the machine is well grounded to avoid the electric shock.
2.2 Use
The device produces UV light. Please wear UV protective glasses and clothes.
The operator is not allowed to operate the machine when he gets drunk or takes drugs,
otherwise miss- operation of this machine may lead to serious injury and even death.
The device should only be operated by persons with sufficient experience. Other operators with
a lack of experience have to be supervised or guided by a responsible person.
Proper Dressing: It is not allowed to wear too loose clothes and accessories. Please bind your
hair if it is too long.
Avoidance of Accidents: Ensure that the power switch is switched off when connecting the
device with the power supply. If the switch is in on-position, it may lead to accidents.
When the machine runs, wrenches or any other adjusting tools should not touch any live part of
Read and follow this Instruction manual and the safety instructions carefully before
commissioning!

UV-02 L / UV-04 L Page 3
equipment and facility engineering
the machine, in order to avoid electric shocks.
Any unconscious start of this machine should be avoided.
When you leave the work area or the work is done, make sure the power is shut down and the
wire is unplugged.
It is not allowed to knock or crash the equipment.
It is not allowed to insert any hard object into the emitter.
Before using remove any part of the packaging.
Remove all objects in front of the emitter before starting.
Any person should keep away from the painting place for at least 4 meters.
This device should not be pointed at persons or highly flammable substances.
Do not move the machine during operations. It can lead to premature failure of the emitter.
In order to avoid overheating, do not cover the heater. The instructions shall state that the
heater must not be located immediately below a socket-outlet. The instructions for stationary
visibly glowing radiant heaters shall warn about the possible danger of installation close to
curtains and other combustible materials.
Ensure that no visitors, children or other people approach the running machine. If necessary,
provide protection devices.
Don't use the emitter, if there is no paint to be cured. Avoid emitters pointing at each other
when working.
Don’t misuse the electric wire. It is not allowed to drag the machine with the power wire or pull
the power plug. Please keep the power wire away from hot, oily or sharp or movable objects.
Please replace damaged cables and wires immediately for avoidance of electric shocks.
2.3 Electroshock Hazards
Please read, understand and follow the safety instructions below, in order to reduce the risk of
injuries and death due to electroshocks. In addition, ensure that every operator of the device follows
the safety instructions.
Do not come into physical contact with electric current!
Do not use in a damp area or come in contact with a moist or wet surface.
Do not use the device if any part of clothing or body is wet!
Avoid contact of the machine with water or moisture. If device is wet, don't plug into the
power supply!
Do not modify the power wire or plug in any way.
Do not attempt to plug the heating equipment into the power supply if the grounding prong
on power wire plug is bent over, broken off, or missing.
Do not modify any wiring, ground connections, switches, or fuses in this heating equipment.
Keep all liquid containers far enough away from the heating equipment and work area so
that if spilled, the liquid cannot possibly come in contact with any part of the equipment or
electrical circuit.
Replace any cracked or damaged parts that are insulated or act as insulators, such as power
wire, IMMEDIATELY!
Electroshocks can cause serious injuries and death!

UV-02 L / UV-04 L Page 4
equipment and facility engineering
2.4 Fire and Explosion Hazards
Please read, understand and follow the safety instructions below, in order to reduce the risk of
injuries, death and damage of properties due to fire. In addition, ensure that every operator of the
device follows the safety instructions.
Do not wear gloves or other clothing that contains oil, grease, or other flammable
substances.
Do not wear flammable hair preparations.
Do not use in an area until it is checked and cleared of combustible and/or flammable
materials. Never point the heating equipment towards flammable material.
Do not use in an area where the air may contain flammable dust (such as grain dust), gas, or
liquid vapors (such as gasoline).
Have fire extinguishing equipment handy for immediate use! A portable chemical fire
extinguisher, type ABC, is recommended.
Make sure work area has a good, solid, safe floor, preferably concrete or masonry, not tiled,
carpeted, or made of any other flammable material.
Never point the heating equipment towards compressed gas, air cylinder or other pressure
vessel.
2.5 UV Radiation Hazards
Please read, understand and follow the safety instructions below, in order to reduce the risk of
injuries, death and damage of properties due to UV radiation. In addition, ensure that every operator
of the device follows the safety instructions.
Do not look directly into the light!
Always wear eye protection, gloves and protection clothing. UV-radiation may result in
severe burns or long-term injury to the eyes if not properly protected against the radiation.
Safety googles with application of sun-screen with high sun-protection factor (>15) against
UV-A and UV-B may provide some protection.
Use of UV skin blocks is considered inadequate for protection against the high irradiance of
man-made UV radiation sources.
If a person works around UV radiation while on medications, the medication should be
checked to see if it would make the person more photosensitive.
Fire can cause serious injuries, death and damage of properties!
Explosions can cause serious injuries, death and damage of properties!
UV radiation can cause serious injuries, death and damage of properties!

UV-02 L / UV-04 L Page 5
equipment and facility engineering
2.6 Maintenance and Care
Regular cleaning of tubes and reflector panel should be done by using a piece of soft cloth or
cotton with alcohol (Note: cleaning must be conducted after the machine is disconnected with
the power and cooled down). You are not allowed to start the lamp tube until the alcohol
becomes volatile, otherwise it may lead to explosion.
The device has to be protected by a 10-Ampere-fuse.
The machine should be well grounded for safety. The grounding device should be connected to
the proper output port under correct direction. Unauthorized alteration or change of output
port is strictly prohibited. Use of any outlet converter is also disallowed. For any uncertainty,
please find a professional electrician to check whether the grounding is correct. Please make
sure the machine is well grounded to avoid the electric shock.
If the wire is damaged, contact the manufacturer, service provider or a professional to replace it
in order to avoid injuries and accidents. Please replace damaged wires and power lines as soon
as possible to avoid electric shocks.
For replacement of lamp tube, ask the repair service centre or a technician to do so.
Do not handle hot light tubes with bare hands.
Do not heat any body parts (hands, face, etc.) with the UV-emitter.
2.7 Further Information
If any lamp tube fails to work after starting, it may result from the loosened outlet socket. In such
case, just switch off the machine and lock the socket on the arm box.

UV-02 L / UV-04 L Page 6
equipment and facility engineering
3. Technical Description of the Device
The short-wave UV paint dryer is specialised in curing UV automotive paint, which is featured with
high penetrability, short baking time at low process temperatures, long service life, high cost
efficiency, convenient and flexible use without site limit.
1. The lamp cassette is rotatable until a certain angle.
2. The height and distance of the emitter are adjustable freely, it can be adjustable from 20 cm to
220 cm (UV-02 L) or 240 cm (UV-04 L).
3. The desired drying time can be chosen by using an electronic timer.
4. Both lamp cassette and main unit are cooled by fans.
5. Different beep sounds to remind the operator of different situation of machine.
Accessory: UV-protective glasses Dustproof cover
3.1 Technical Data
Model
UV-02 L
UV-04 L
Input Voltage (50/60 Hz)
230 V
230 V
Emitter Power
400 W
4 x 400 W
Max. Power
850 W
1650 W
Timing Range
199 s
199 s
Drying Distance
8 - 21 cm
80 x 120 cm
Baking Area
80 x 60 cm
8 - 21 cm
Length of Power Wire
2 m
2 m
Net Weight
35 kg
38 kg
- Technical changes and errors reserved. All pictures similar -

UV-02 L / UV-04 L Page 7
equipment and facility engineering
3.2 Wiring Diagram
UV-02 L
UV-04
- Technical changes and errors reserved. All pictures similar -

UV-02 L / UV-04 L Page 8
equipment and facility engineering
3.3 Spare Parts List
UV-02 L UV-04 L
UV-02 L / UV-04 L
No
Beschreibung
Art-No.:
No
Beschreibung
Art-No.:
1
Front Wheels without Break
8
Control Panel
2
Rear Wheels with Break
9
Protective Glass
3
Pedestal
10
Lamp cassette
4
Column
11
Cable Hook
5
Handle
12
U-shaoed Support
6
Adjustable Handle
13
Cross Arm
7
Pneumatic Cylinder
- Technical changes and errors reserved. All pictures similar -

UV-02 L / UV-04 L Page 9
equipment and facility engineering
4. Installation
UV-02 L
The angle of the emitter cassette can be adjusted:
Caution! When installing, do not press the handle oft he
pneumatic cylinder, otherwise it may cause injury due to
the rapid lifting of the cross arm!
Baking Area:
- Technical changes and errors reserved. All pictures similar -

UV-02 L / UV-04 L Page 10
equipment and facility engineering
UV-04 L
The angle of the emitter cassette can be adjusted:
UV-02 L UV-04 L
- Technical changes and errors reserved. All pictures similar -

UV-02 L / UV-04 L Page 11
equipment and facility engineering
5. Operation
(1) Time Window
(2) Memory Keys
(3) Time Adjust Key
(4) Key for Emitter-Tube
(5) Key for Emitter-Tube
(6) Beep Sound Switch
(8) Pause/off key (press once to pause and twice
to stop).
(9) Start Key
(10) Power Key
UV-02 L UV-04 L
Operation / Workflow
1. Move the device and choose the optimal distance between emitter and car body. The
optimal distance is about 20 cm.
2. Hold the air pressure handle to adjust the height of the emitter tube and the surface to be
cured.
3. Adjust the direction of the emitters. They have to be aligned parallel to the car body.
4. Press down the brake of the rear wheel to avoid any accident caused by the movement of
the machine.
5. Connect the power supply and turn on the power switch (10).
20mm
900
CO RRE CT IN CORRE CT

UV-02 L / UV-04 L Page 12
equipment and facility engineering
6. Set curing time. There are 3 ways in order to set the curing time:
a. Use default time.
b. Adjust curing time by using the buttons and .
c. Use a time of the memory (2).
7. Select emitter cassettes (4, 5). All emitters can be operated separately.
8. Press the start key (9) and the emitter lamp will start working.
9. Press pause key (8) once to pause the machine, repress the start key (10) to restart the lamp.
If you want to shut down the lamp, just press key (8) twice.
10. A sound will occur when the time is up.
11. For further work reset curing time.
After time is up, the fan in the lamp cassette will keep working for 1 minute to cool down and ozone
blowing.
The beep sound switch has to be set permanently to "on"-position. Only in case of
maintenance work it is allowed to switch it off.
Memory Operation
The desired drying time can be set by using the corresponding buttons (2). By using the memory
buttons, the set time can be saved as follows:
1. Set the desired drying time (3).
2. Press the wished memory button (2) for about 2 seconds until the timer screen (1) flashes.
3. The set time is now saved in the button.
4. In order to overwrite the memory, just repeat the steps above.
5. In order to use a saved time, just press the wished button (2). The saved time will then be
displayed on the timer screen (1).

UV-02 L / UV-04 L Page 13
equipment and facility engineering
6. Replacement of Emitter Lamp Tube
Interrupt the power supply, before replacing the emitter tube!
1. Remove the side panel ①.
2. Release the radiating panel ②.
3. Loosen the two leads in the lamp and remove them.
4. Take out the defect tube and fix the new tube with same model number and wire the tube
properly.
5. Install the protective glass, radiating panel and the side panel.
Use a piece of soft cloth or cotton to clean the reflector panel and the tube with alcohol. Cleaning
must be conducted after the machine is disconnected with the power and cooled down. You are not
allowed to start the lamp tube until the alcohol becomes volatile, otherwise it may lead to explosion!
NEW
old
1
1
2