Alfalaval Toftejorg SaniMicro User manual

4100-0010
Covering: Standard Machines
Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU
Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204)
Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
First published: 2009-05
ESE01778-EN11 2019-09
Original manual
Instruction Manual
Alfa Laval Toftejorg™ Rotary Spray Heads - SaniMicro, SaniMidget, SaniMagnum

Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
1. EC/EU Declaration of Conformity .................................................................. 4
2. Safety .................................................................................................... 5
2.1. Important information ............................................................................. 5
2.2. Warning signs ..................................................................................... 5
3. Introduction ............................................................................................ 6
3.1. Introduction ........................................................................................ 6
3.2. Intended use ...................................................................................... 6
3.3. Patents and trademarks ......................................................................... 7
3.4. Marking ............................................................................................ 7
3.5. ATEX/IECEx marking ............................................................................. 8
3.6. ATEX/IECEx temperature class and code ...................................................... 9
3.7. Quality system .................................................................................... 10
4. Installation .............................................................................................. 11
4.1. General description ............................................................................... 11
4.2. Functioning ........................................................................................ 11
4.3. General safety and installation instructions ..................................................... 12
4.4. Specific conditions for safe use in accordance with ATEX/IECEx certification .............. 13
4.5. Recycling information ............................................................................. 16
5. Operation ............................................................................................... 17
5.1. Normal operation ................................................................................. 17
5.2. Safety precautions ................................................................................ 18
6. Maintenance ........................................................................................... 19
6.1. Service and repair of ATEX/IECEx certified machines ......................................... 19
6.2. Service and repair of machines ordered with Alfa Laval Q-doc .............................. 19
6.3. Service and repair of machines ordered with Alfa Laval Q-doc + FAT-SAT ................. 19
6.4. Recommended service intervals ................................................................ 19
7. Technical data ......................................................................................... 20
7.1. Alfa Laval Toftejorg SaniMicro ................................................................... 20
7.2. Alfa Laval Toftejorg SaniMidget .................................................................. 22
7.3. Alfa Laval Toftejorg SaniMagnum ............................................................... 24
8. Product programme .................................................................................. 26
8.1. Alfa Laval Toftejorg SaniMicro ................................................................... 26
8.2. Alfa Laval Toftejorg SaniMidget .................................................................. 27
8.3. Alfa Laval Toftejorg SaniMagnum ............................................................... 28
8.4. Available add-ons ................................................................................. 30
9. General information ................................................................................... 31
9.1. Service and repair ................................................................................ 31
9.2. How to contact Alfa Laval Kolding A/S ......................................................... 31
3

1 EC/EU Declaration of Conformity
The Designated Company
Alfa Laval Kolding A/S
Company Name
Albuen 31, DK-6000 Kolding, Denmark
Address
[phone]
Phone No.
hereby declare that
Tank Cleaning Machine Alfa Laval
Designation
Toftejorg SaniMicro, SaniMidget & SaniMagnum
Type
From serial number 2019-0001 to 2030-99999
is in conformity with Machinery Directive 2006/42/EC and the following harmonized standard is used:
DS/EN ISO 12100:2011 Safety of Machinery - Risk Assessment
is in conformity with (Ex / ATEX) Directive 2014/34/EU and the following harmonized standards are used:
EN ISO 80079-36:2016, EN ISO 80079-37:2016, DS/EN ISO/IEC 80079-34:2011, Annex A, paragraph A.5.3 Rotating machines
EC Type Examination Certificate no. Baseefa04ATEX0357X and IECEx BAS 19.0104X
II 1G Ex h IIC 85ºC... 175ºCGa
Marking: II 1D Ex h IIIC T85ºC... T140ºCDa
The QAN (Quality Assurance Notification) is carried out by SGS Fimko Oy, Särkiniementie 3, Helsinki 00211, Finland. Notified Body No. 0598.
EU Type Examination Certification is carried out by SGS Fimko Oy, Särkiniementie 3, Helsinki 00211, Finland. Notified Body no. 0598.
IECEx Certificate of Conformity is carried out by Baseefa Ltd., Rockhead Business Park, Staden Lane, Buxton, Derbyshire SK17 9RZ, United
Kingdom. IECEx Accepted Certification Body (ExCB).
The person authorised to compile the technical file is the signer of this document.
Global Product Quality Manager
Pumps, Valves, Fittings and Tank Equipment Lars Kruse Andersen
Title Name Signature
Kolding 2019-09-01
Place Date (YYYY-MM-DD)
This Declaration of Conformity replaces Declaration of Conformity dated 2019-04-09
4

2 Safety
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
Always read the manual before using the tank cleaning machine!
2.1 Important information
WARNING
Indicates that special procedures must be followed to avoid serious personal injury.
CAUTION
Indicates that special procedures must be followed to avoid damage to the tank cleaning machine.
NOTE
Indicates important information to simplify or clarify procedures.
2.2 Warning signs
General warning:
ATEX/IECEx warning:
5

3Introduction
3.1 Introduction
This manual has been prepared as a guide for installation and for the persons who will be operating and maintaining your
tank cleaning machine.
Should you require further assistance, our Technical Sales Support department and worldwide net of sales offices will be pleased
to help you. Please quote the type, article and serial numbers with all of your enquiries; this helps us to help you. The type
and serial number are placed on the body of the tank cleaning machine. For more information on marking see section 3.4
Marking and 3.5 ATEX/IECEx marking.
Warning: Before installing the machine and setting it into operation carefully read the General safety and installation
instructions (page 12) and the specific conditions for safe use in accordance with ATEX/IECEx directive
2014/34/EU (page 13) and take all necessary precautions according to your application and local
regulations.
NOTE
The illustrations and specifications contained in this manual were effective at the date of printing. However, as continuous
improvements are our policy, we reserve the right to alter or modify any unit specification on any product without prior notice or
any obligation.
The English version of the instruction manual is the original manual. We make reservations in regard to possible mistranslations in
language versions of the instruction manual. In case of doubt, the English version of the instruction manual applies.
3.2 Intended use
It is to be verified by the end-user:
- that the tank cleaning machine is in conformity with respect to tank, vessel or container size in which it will be used.
- that the construction materials (both metallic and non-metallic) are compatibility with product, flushing media, cleaning
media, temperatures and pressure under the intended use.
The tank cleaning machine is intended for use in closed tank, vessel or container. If used in open environment see 4.3 General
safety and installation instructions (page 12).
Steam cleaning
If stream cleaning is done through the machine, the steam pressure must not cause the machine to rotate.
See paragraph 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification (page 13).
For information on recommended installation position see page 12.
6

3 Introduction
3.3 Patents and trademarks
This Instruction Manual is published by Alfa Laval Kolding A/S without any warranty. Improvements and changes to this
Instruction Manual may at any time be made by Alfa Laval Kolding A/S without prior notice. Such changes will, however,
be incorporated in new editions of this Instruction Manual.
Alfa Laval, Kolding A/S. All rights reserved.
TheAlfaLavallogotypeisatrademarkoraregisteredtrademark of Alfa Laval Corporate AB. "Toftejorg" is a trademark or
registered trademark of Alfa Laval Kolding A/S. Other products or company names mentioned herein may be the trademarks
of their respective owners. Any rights not expressly granted herein are reserved.
3.4 Marking
Alfa Laval tank cleaning machines are marked to allow for recognition of type of machine, machine name, serial number and
manufacturing address.
The marking is placed on the body of the tank cleaning machine.
”Sani-xxxx” = SaniMicro, SaniMidget or SaniMagnum
Serial number explanation
Machines supplied with or without standard documentation:
yyyy-xxxxx: serial number
yyyy: year
xxxxx: 5 digit sequential number
7

3Introduction
3.5 ATEX/IECEx marking
The Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum are certified as category I components. The ATEX certification
is carried out by the Notified Body SGS Fimko Oy, who has issued the certificate no. Baseefa04ATEX0357X.
The IECEx certification is carried out by the Certification Body SGS Baseefa Ltd., who has issued the certificate no. IECEx BAS
19.0104X.
Note
Explosion protection type is constructional safety “c”.
The marking on the ATEX/IECEx certified Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum is as follows (for information
on marking position see section 3.1 Introduction):
Serial number explanation
Machines supplied with or without standard documentation:
yyyy-xxxxx: serial number
yyyy: year
xxxxx: 5 digit sequential number
8

3 Introduction
3.6 ATEX/IECEx temperature class and code
The maximum surface temperature depends mainly on operating conditions which are the temperature of the cleaning fluid and
the ambient temperature.
Group II EPL Ga
The gas temperature class is corrected with a safety margin of 80% due to a requirement for Group ll EPL Ga equipment.
The gas temperature class depends on the cleaning fluid temperature or the ambient temperature, whichever of the two is
the highest.
Table for determining temperature class (gas atmospheres)
Gas
Temperature class
Cleaning fluid temperature,
Tp(°C)
Ambient temperature,
Tamb (°C)
85°C (T6) ≤+68°C ≤+68°C
100°C (T5) ≤+80°C ≤+80°C
135°C (T4) ≤+108°C ≤+108°C
175°C ≤+140°C ≤+140°C
Group III EPL Da
The dust temperature class depends on the cleaning fluid temperature or the ambient temperature, whichever of the two is
the highest.
No dust layer is considered.
Table for determining temperature class (dust atmospheres)
Dust
Temperature code
Cleaning fluid temperature,
Tp(°C)
Ambient temperature,
Tamb (°C)
T85°C ≤+85°C ≤+85°C
T100°C ≤+100°C ≤+100°C
T135°C ≤+135°C ≤+135°C
T140°C ≤+140°C ≤+140°C
Example of gas class determination
Cleaning fluid temperature is 67°C and ambient temperature is 75°C.
Gas class = T5
ATEX/IECEx marking on the equipment:
II 1G Ex h IIC 85°C…175°C Ga
II 1D Ex h IIIC T85°C…T140°C Da
9

3Introduction
3.7 Quality system
The Alfa Laval Toftejorg Rotary Spray Head is produced according to Alfa Laval Kolding´s ISO 9001 international Standard certified
quality system. All parts are made from certified material and all non-metal parts comply with FDA 21CFR§177 and EU 10/2011.
10