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Allen-Bradley 1771-IFE User manual

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Publication 17715.45 - July 1997
Analog Input Module
(Catalog Number 1771-IFE/C)
Use this document as a guide when installing the 1771-IFE/C analog
input module.
To See page
Prevent Electrostatic Discharge Below
Understand Compliance to European Union Directives 2
Understand Product Compatibility 2
Calculate Power Requirements 3
Determine Module Placement 3
Set the A/B Simulation Jumper 3
Set the Configuration Jumpers 4
Key the Backplane Connector 4
Install the Module and Field Wiring Arm 5
Connect Wiring to the Field Wiring Arm 6
Ground the Chassis and Module 9
Configure the Module 10
For this reference information See page
Status Indicators 12
Troubleshooting 13
Specifications 13
CSA Hazardous Approval 15
Differences Between Series A, B and C Modules 16
The analog input module is sensitive to electrostatic discharge.
!ATTENTION: Electrostatic discharge can damage
integrated circuits or semiconductors if you touch
backplane connector pins. Follow these guidelines
when you handle the module:
•Touch a grounded object to discharge static potential
•Wear an approved wrist-strap grounding device
•Do not touch the backplane connector or
connector pins
•Do not touch circuit components inside the module
•If available, use a static-safe work station
•When not in use, keep the module in its
static-shield box
This
icon is used when
additional information
is available in the
Analog
Input Module User Manual
,
publication 17716.5.1
15.
If you need a copy of this
manual, fax the enclosed
User Manual Request Card
to 18005766340. If you
are outside the U.S., fax the
card to13307234036.
Installation Instructions
Contents
Prevent Electrostatic
Discharge
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Analog Input Module2
Publication
17715.45 - July 1997
If this product has the CE mark it is approved for installation within
the European Union and EEA regions. It has been designed and
tested to meet the following directives.
EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards,
in whole or in part, documented in a technical construction file:
•EN 50081-2EMC – Generic Emission Standard,
Part 2 – Industrial Environment
•EN 50082-2EMC – Generic Immunity Standard,
Part 2 – Industrial Environment
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC
Low Voltage, by applying the safety requirements of EN 61131–2
Programmable Controllers, Part 2 – Equipment Requirements and
Tests.
For specific information required by EN 61131-2, see the appropriate
sections in this publication, as well as these Allen-Bradley
publications:
Publication Publication number
Industrial Automation Wiring and Grounding Guidelines
For Noise Immunity
17704.1
Guidelines for Handling Lithium Batteries AG5.4
Automation Systems Catalog B111
The 1771-IFE module can be used with any 1771 I/O chassis.
Compatibility and data table use is listed below.
C
Use of Data Table Compatibility
Catalog
Number Input
Ima
g
e
Output
Ima
g
e
Read
Block
Write
Block
Addressing Chassis
Si
Number
Image
Bits
Image
Bits
Block
Words
Block
Words 1/2Slot 1Slot 2Slot
Chassis
Series
1771IFE 8 8 22 39 Y Y Y A, B
A
= Compatible with 1771A1, A2, A4
B = Compatible with 1771A1B, A2B, A3B, A3B1, A4B
Y = Compatible without restriction.
Do not use this module with cat. no. 1771-AL PLC-2/20 or 2/30
Local Adapter.
Understand Compliance to
European Union Directives
Understand Product
Compatibility
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Analog Input Module 3
Publication
17715.45 - July 1997
The module receives its power through the 1771 I/O power supply
and requires 500mA from the backplane.
Add this current to the requirements of all other modules in the I/O
chassis to prevent overloading the chassis backplane and/or
backplane power supply.
Place your module in any I/O module slot of the I/O chassis except
for the extreme left slot. This slot is reserved for PC processors or
adapter modules.
!ATTENTION: Do not insert or remove modules from
the I/O chassis while system power is ON. Failure to
observe this rule could result in damage to module
circuitry.
Group your modules to minimize adverse affects from radiated
electrical noise and heat. We recommend the following.
•Group analog input and low voltage dc modules away from ac
modules or high voltage dc modules to minimize electrical noise
interference.
•Do not place this module in the same I/O group with a discrete
high-density I/O module when using 2-slot addressing. This
module uses a byte in both the input and output image tables for
block transfer.
The module is shipped with the A/B simulation jumper set in
position POS G for Series C applications. This setting returns input
data above and below the range end points. If you are replacing a
Series A or B 1771-IFE module with this module, reset the
simulation jumper to the POS E position as shown below.
POS G POS E
Simulation Jumper (shown in A/B position)
Top edge of circuit board
1. Locate the simulation jumper at the top edge
of the module circuit board.
2. Using your fingers, slide the jumper off the 2 posts.
3. Carefully position the jumper on 2 of the 3 posts that
correspond to your requirement.
Set the Series A/B Simulation Jumper A/B
Simulation Jumper
POS G POS E
Simulation Jumper (shown in series C position)
Top edge of circuit board
Series
A and B
Simulation
Series C
Application
Calculate Power
Requirements
Determine Module
Placement in the I/O
Chassis
Set the A/B Simulation
Jumper
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Analog Input Module4
Publication
17715.45 - July 1997
The module has configuration jumpers for determining the input type
(voltage or current) desired for each input. The module is shipped
with the configuration jumpers positioned for voltage mode and
the A/B simulation jumper set for Series C. If you are replacing a
Series A or B 1771-IFE module with this module, reset the
simulation jumper as shown above.
You can select either voltage or current for each input, but all inputs
must be either single-ended or differential. Do not mix single-ended
and differential inputs on the module.
Reposition the configuration jumpers associated with each input
channel according to your requirements
12
You can mix voltage mode and current mode settings on
the module. Make sure that the entire module is set for
either singleended or differential. Do not mix them.
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Channel
1 and 2
Channel
3 and 4
Channel
5 and 6
Channel
7 and 8
Channel
9 and 10
Channel
1
1 and 12
Channel
13 and 14
Channel
15 and 16
DifferentialSingleended
Voltage Mode
Differential
Current
Singleended
Current
Differential or Singleended (factory set)
Current Mode
Odd channel current
Even channel voltage
Even channel current
Odd channel voltage
Singleended
Configuration
Jumpers
Remove the four screws securing the side cover to
the module and remove the covers.
19805
11
Reposition the cover and secure with the four
screws removed in step 1.
19813
13
Position the keying bands in the backplane connectors
to correspond to the key slots on the module.
Place the keying bands:
between 10 and 12
between 24 and 26
You can change the position of these bands if
subsequent system design and rewiring makes
insertion of a different type of module necessary. Upper Connector
11022I
I/O chassis
Place your module in any slot in the chassis
except the leftmost slot which is reserved for
processors or adapters.
Key the Backplane Connector
4
Set the Configuration
Jumpers and Key the
Backplane Connector
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Analog Input Module 5
Publication
17715.45 - July 1997
!ATTENTION: Remove power from the 1771 I/O
chassis backplane and field wiring arm before
removing or installing an I/O module.
•Failure to remove power from the backplane or
wiring arm could cause module damage, degradation
of performance, or injury.
•Failure to remove power from the backplane could
cause injury or equipment damage due to possible
unexpected operation.
Place the module in the card guides on the top and bottom of the chassis that guide the module into position.
Important: Apply firm even pressure on the module to seat it into its
backplane connector.
1
1
Snap the chassis latch over the
top of the module to secure it.
Swing the chassis locking bar
down into place to secure the
modules. Make sure the locking
pins engage.
1771A1B, A2B, A3B1, A4B Series B I/O chassis1771A1B, A2B, A3B, A3B1, A4B I/O chassis
17643
wiring arm
install
remove
horizontal bar
Attach the wiring arm (1771WG) to the horizontal
bar at the bottom of the I/O chassis.
The wiring arm pivots upward and connects with
the module so you can install or remove the
module without disconnecting the wires. 1771WG
2
Install the Module and
Field Wiring Arm
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Analog Input Module6
Publication
17715.45 - July 1997
Connect your I/O devices to the cat. no. 1771-WG wiring arm
shipped with the module.
!ATTENTION: Remove power from the 1771 I/O
chassis backplane and field wiring arm before
removing or installing an I/O module.
•Failure to remove power from the backplane or
wiring arm could cause module damage, degradation
of performance, or injury.
•Failure to remove power from the backplane could
cause injury or equipment damage due to possible
unexpected operation.
Input connections for the 1771-IFE module with:
•single-ended inputs are shown on page 7
•differential inputs are shown on page 8
Minimizing Ground Loops
To minimize ground-loop currents on input circuits:
•use single-ended mode whenever possible
•use 2-wire transmitters with a common power supply
•separate 2-wire and 4-wire transmitters between different
modules
•tie 4-wire transmitter and/or separate power supply grounds
together
Important: We do not recommend mixing 2-wire and 4-wire
transmitter inputs on the same module. Power supply
placement can make it impossible to eliminate ground
loops.
Cable Lengths
Recommended maximum cable length for voltage-mode input
devices is 50 feet. This recommendation is based on considerations
of signal degradation and electrical noise immunity in typical
industrial environments. Cable length for current-mode input
devices need not be as restrictive because analog signals from these
devices are less sensitive to electrical noise interference.
Connect Wiring to the
Field Wiring Arm
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Analog Input Module 7
Publication
17715.45 - July 1997
- Jumper all unused channels to module
common to reduce noise.
Source Ground
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Channel 9
Channel 10
Channel 1
1
Channel 12
Channel 13
Channel 14
Channel 15
Channel 16
Module Common
Module Common
Module Common
Module Common
Module Common
1771WG
Field Wiring
Arm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Attention: Analog input signals must be within +
14.25V referenced
to module common. This input signal includes any common mode
voltage present between either input terminal and module common.
If an input terminal exceeds this range, channeltochannel
crosstalk can cause invalid input readings and invalid underrange
or overrange bits.
The 1771IFE module does not supply loop power for the input device.
The user must supply loop power for looppowered input devices.
+
–
The sensor cable must be shielded. The shield must:
•
extend the length of the cable, but be connected only at the 1771 I/O chassis
•
extend up to the point of termination
Important:
The shield should extend to the termination point, exposing just enough cable to
adequately terminate the inner conductors. Use heat shrink or another suitable
insulation where the wire exits the cable jacket.
Power
Supply
+
_
- T
ie power supply grounds together to
minimize ground loops.
Note:
Refer to transmitter manufacturers
specifications for power supply connections.
2Wire
Transmitter
Power
Supply
NOTE:
- All module commons are electrical

ly tied together inside the module.
2Wire
Transmitter
Connection
Diagram for 16 Singleended Inputs and T
woW
ire T
ransmitters
-
Jumper all unused channels to module
common to reduce noise.
Source Ground
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Channel 9
Channel 10
Channel 1
1
Channel 12
Channel 13
Channel 14
Channel 15
Channel 16
Module Common
Module Common
Module Common
Module Common
Module Common
1771WG
Field Wiring
Arm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Attention: Analog input signals must be within +
14.25V referenced
to module common. This input signal includes any common mode
voltage present between either input terminal and module common.
If an input terminal exceeds this range, channeltochannel
crosstalk can cause invalid input readings and invalid underrange
or overrange bits.
The 1771IFE module does not supply loop power for the input device.
The user must supply loop power for looppowered input devices.
+
–
The sensor cable must be shielded. The shield must:
•
extend the length of the cable, but be connected only at the 1771 I/O chassis
•
extend up to the point of termination
Important:
The shield should extend to the termination point, exposing just enough cable to
adequately terminate the inner conductors. Use heat shrink or another suitable
insulation where the wire exits the cable jacket.
+
_
- T
ie power supply grounds together to
minimize ground loops.
Note:
Refer to transmitter manufacturers
specifications for power supply connections.
NOTE:
- All module commons are electrical

ly tied together inside the module.
Power
Supply
4Wire
Transmitter
Power
Supply
4Wire
Transmitter
Connection
Diagram for 16 Singleended Inputs and FourW
ire T
ransmitters
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Analog Input Module8
Publication
17715.45 - July 1997
Source Ground
-
Unused channels must have their + and
 inputs jumpered together and tied to
module common to reduce noise.
1771WG
Field Wiring Arm
Attention: Analog input signals must be within +
14.25V referenced
to module common. If an input channel exceeds this range,
channeltochannel crosstalk can cause invalid input readings and
invalid underrange or overrange bits.
NOTE:
The 1771IFE module does not supply loop power for the input device.
The user must supply loop power for looppowered input devices.
+
–
Channel
1+
Channel 1
Channel 2+
Channel 2
Channel 3+
Channel 3
Channel 4+
Channel 4
Channel 5+
Channel 5
Channel 6+
Channel 6
Channel 7+
Channel 7
Channel 8+
Channel 8
Module Common
Not used
Not used
Not used
Module Common
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Configuring
the module for dif
ferential inputs does not provide isolation.
-T
ie power supply grounds together to
minimize ground loops.
Note:
Refer to transmitter manufacturers
specifications for power supply connections.
+
Power
Supply
2Wire
Transmitter Power
Supply
2Wire
Transmitter
–
The sensor cable must be shielded. The shield must:
•
extend the length of the cable, but be connected only at the 1771 I/O chassis
•
extend up to the point of termination
Important:
The shield should extend to the termination point, exposing just enough cable to
adequately terminate the inner conductors. Use heat shrink or another suitable
insulation where the wire exits the cable jacket.
Connection
Diagram for 8 Differential Inputs and T
woW
ire T
ransmitters
Source Ground
-
Unused channels must have their + and
 inputs jumpered together and tied to
module common to reduce noise.
1771WG
Field Wiring Arm
Attention: Analog input signals must be within +
14.25V referenced
to module common. If an input channel exceeds this range,
channeltochannel crosstalk can cause invalid input readings and
invalid underrange or overrange bits.
NOTE:
The 1771IFE module does not supply loop power for the input device.
The user must supply loop power for looppowered input devices.
+
–
Channel
1+
Channel 1
Channel 2+
Channel 2
Channel 3+
Channel 3
Channel 4+
Channel 4
Channel 5+
Channel 5
Channel 6+
Channel 6
Channel 7+
Channel 7
Channel 8+
Channel 8
Module Common
Not used
Not used
Not used
Module Common
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Configuring
the module for dif
ferential inputs does not provide isolation.
-T
ie power supply grounds together to
minimize ground loops.
Note:
Refer to transmitter manufacturers
specifications for power supply connections.
+
–
The sensor cable must be shielded. The shield must:
•
extend the length of the cable, but be connected only at the 1771 I/O chassis
•
extend up to the point of termination
Important:
The shield should extend to the termination point, exposing just enough cable to
adequately terminate the inner conductors. Use heat shrink or another suitable
insulation where the wire exits the cable jacket.
Power
Supply
4Wire
Transmitter
Power
Supply
4Wire
Transmitter
Connection
Diagram for 8 Differential Inputs and FourW
ire T
ransmitters
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Analog Input Module 9
Publication
17715.45 - July 1997
Ground the Chassis and Module
Use the following diagrams to ground your
I/O chassis and analog input module. Follow
these steps to prepare the cable:
Remove a length of cable
jacket from the Belden 8761 cable.
Pull the foil shield and bare
drain wire from the insulated wires.
Bare drain
wire
Insulated
wires
Foil
shield
Twist the foil shield and drain
wire together to form a single strand.
Attach a ground lug.
Belden
8761 Cable
2
When using shielded cable wire, ground the foil
shield and drain wire only at one end of the cable.
We recommend that you wrap the foil shield and
drain wire together and connect them to a chassis
mounting bolt.
At the opposite end of the cable, tape exposed
shield and drain wire with electrical tape to insulate
it from electrical contact.
1
3
4
Fold shield back, and apply shrink tubing to secure.
5
Refer to Industrial Automation Wiring
and Grounding Guidelines for Noise
Immunity, publication 1770-4.1, for
additional information.
Externaltooth
Washers
#10 Threadforming screw
Shield and Drain
twisted together
Singlepoint Grounding
Extend shield to termination point.
Expose just enough cable to adequately
terminate inner conductors.
Use heat shrink tubing
or other suitable
insulation where wire
exits cable jacket.
Grounding Stud
1Use
the cup washer if crimpon lugs are not used.
Chassis Ground
When you connect grounding conductors to the I/O chassis
grounding stud, place a star washer under the first lug, then
place a nut with captive lock washer on top of each ground lug.
Ground Lug
Ground Lug1
Star
Washer
I/O Chassis
Side Plate
Nut and Captive
Washer
Shield and Drain
twisted together
Nut
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Analog Input Module10
Publication
17715.45 - July 1997
Because of the many analog devices available and the wide variety
of possible applications, you must configure the module to conform
to the analog device and specific application that you have chosen.
Use the configuration information below to configure your module
to your specifications.
Dec. Bits 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Description
Octal Bits 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00 Description
Word 1 8 7 6 5 4 3 2 1
Range Selection  Channels 1 - 8
2 16 15 14 13 12 11 10 9
Range Selection  Channels 9 - 16
Input range selections
allow the
Bit 01 Bit 00
V
oltage or Current Input
Input range selections
allow the
user to configure the inputs for any of
7i t lt t T
0 0
1 to 5V dc, 4 to 20mA (default)
user
to
configure
the
inputs
for
any
of
7 input voltage or current ranges. T
wo
bits are required for each channel.
0 1
0 to 5V dc, 0 to 20mA
bits
are
required
for
each
channel
.
Bits 00 and 01 for channel 1, bits 02
and 03 for channel 2, etc.
1 0
5 to +5V dc, 20 to +20mA
and 03
f
or channel 2, etc.
1 1
10 to +10V dc, 0 to 10V dc
3 Real T
ime Sampling
Data
Format
Input
Type Digital Filter
Real time sampling, data format, input
type and digital filter
Digital filter
reduces ef
fect of noise on input. (Default is no
filter.)
Input type
, set bit for dif
ferential mode on all channels.
Reset (0)
= singleended inputs (default)
Set (1)
= dif
ferential inputs
Real time sampling
- Default is no R
TS.
Data format
- set to match
your processor
.
BCD (default)
Reserved
Two's
complement binary
Signed magnitude binary
Bit 10
(12)
Bit 09
(11)
0 0
0 1
1 0
1 1
4
Minimum sign bits, when set, designate negative minimum scaling values for the
corresponding input channels. Bit 00 corresponds to channel 1, bit 01 corresponds to
channel 2, etc.
Sign Bits, minimum scaling values
5
Maximum sign bits, when set, designate maximum scaling values that are negative.
Maximum scaling value must be greater than minimum on any particular channel. Bit 00
corresponds to channel 1, bit 01 corresponds to channel 2, etc.
Sign Bits, maximum scaling values
6, 8, 10, 12, 14, 16,
18, 20, 22, 24, 26,
28, 30, 32, 34, 36
Minimum scaling
values for each channel. Enter in BCD format.
Channel 1  minimum scaling
7, 9, 1
1, 13, 15, 17,
19, 21, 23, 25, 27,
29, 31, 33, 35, 37
Maximum scaling
values for each channel. Enter in BCD format.
Channel 1  maximum scaling
38
Offset calibration - Each bit represents a channel (bit 00 to channel 1, bit 01 to channel
2, etc.). When the bit is set, and a BTW has been sent, the module will read the channels
and adjust the offset to analog ground potential. In differential mode, bits 08 thru 15 (10
thru 17 in octal) are ignored. In current mode, apply 0mA.
Offset
Calibration
39
Gain calibration - Each bit represents a channel (bit 00 to channel 1, bit 01 to channel 2,
etc). When the bit is set, and a BTW has been sent, the module will read the channels and
adjust the gain correction values. If used on +, 0 to 5, or 1 to 5V ranges, a value of 5V is
expected. If used on +10V range, 10V is expected. In differential mode, bits 08 thru 15 (10
thru 17 in octal) are ignored. In current mode, apply 20mA.
Gain
Calibration
For
detailed configuration
information, see chapter 2 of
your
Analog Input User Manual
(publication 17716.5.1
15).
Configure the Module