allen xr44 hovertrim User guide

ISSUE 16.03.09 PART NUMBER: 111-1519 (C)
CODE FROM SERIAL NO.
184E 290000001
XR44 Hovertrim
OWNER'S HANDBOOK
Manufactured by Hayter Limited
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MAIN
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HAY-G00108-B
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Main Features
Specifications
FEATURES
Code 184E
Model XR44 Hovertrim
Engine Honda
Engine type GXV57
Fuel type Unleaded petrol
Fuel capacity 0.27 litres
Engine Oil type SAE 10W-30
Oil sump capacity 0.25 litres
Cutting width 40 cm (16”)
Dry Weight 12.5 kg
RPM 4800
1. Footstop
2. Air Cleaner
3. Serial No. Label
4. Choke Lever
5. Man Eye/ Ear Protection
6. Petrol Safety Decal
7. Spark Plug / Lead
8. Exhaust Guard
9. Handlebar Securing Knob
10. Handlebar
11. Engine Stop Lever
12. OPC Switch
13. Oil Dipstick
14. Engine Cover
15. Engine Start Grip
16. Fuel Cap Vent Knob
17. Fuel Cap
18. Fuel Valve Lever
SPECIFICATIONS
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1.3 Main Features / Specifications
1.5 Contents
1.6 Introduction
1.7 Warranty
1.8 - 1.11 Safety Precautions
1.8 - Training
1.8 - 1.9 - Preparation
1.9 - 1.10 - Operation
1.10 - Maintenance and Storage
1.11 -Safety Symbols
1.11 - Decal Symbols
1.12 Assembling
1.12 - Delivery Checklist
1.12 - Assembling
1.13 Before Starting the Hovertrim
1.13 - Prevent Engine Damage
1.13 - Oil Type
1.13 - Check Oil Level
1.13 - Fuel Type
1.14 - 1.17 Operating The Hovertrim
1.14 - Footstop Positions
1.15 - Controls
1.15 - 1.16 - Starting
1.16 - Cutting Grass on Flat Ground
1.16 - Cutting Grass on Slopes and Banks
1.17 - Stopping
1.17 - Adjusting the Cutting Height and
Replacement of Nylon Cutting System
1.17 - Before Trimming
1.18 - 1.21 Hovertrim Maintenance
1.18 - Engine
1.18 - Carburettor Adjustments
1.19 - Air Cleaner Service
1.19 - Spark Plug Service
1.20 - Keeping Engine Clean
1.20 - Deck Housing
1.20 - Securing Nuts and Bolts
1.20 - 1.21 - Oil Service
1.21 - Storage
1.5
1.22 Declaration of Conformity
1.23 - 1.24 Trouble Shooting
1.25 - 1.26 Parts List
1.25 - Mainframe Parts List
1.26 - Exploaded View - Mainframe
1.27 - 1.30 Notes
1.31 - 1.32 Customer Info
CONTENTS
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1.6
INTRODUCTION
Thank you for purchasing an Allen machine. The following pages are designed to help you
gain safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the product as it gives
essential information regarding product safety, operation, maintenance and specifications. Read
and understand this handbook prior to operating your machine for the first time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local authorised dealer who will be pleased to give you assistance.
IMPORTANT: This machine is designed solely for cutting grass and other low lying ground
vegetation within the limitations stated in this handbook. Use in any other way is considered as
contrary to the intended use. Compliance with and strict adherence to the conditions of opera-
tion, service and repair as specified in this handbook also constitute essential elements of the
intended use.
This machine should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of
liability for any resulting damage or injury.
Allen machines are robustly constructed and designed for efficient economical
performance under normal conditions. Correct operation and maintenance will ensure a long
and satisfactory service life. Prior to despatch from our factory every effort is made to ensure
that your machine is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the han-
dlebar, in the direction of forward travel.
This handbook is based on information available at the time of publication.
We reserve the right to amend product specifications without prior notification.
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1.7
WARRANTY
LIMITED WARRANTY
Allen machines are manufactured by Hayter Limited.
The manufacturer warrants to the original user/purchaser that this unit shall be free
from defects in material and workmanship under normal use and service for a
period of one year from the date of purchase. The manufacturers of the engine
furnish their own warranty and services are provided through their authorised
network (Refer to “Engine Warranty Statement”). To qualify for the full benefit of
the warranty, the Warranty Registration Card must be returned within 14 days of
purchase. If the selling dealer has not returned the Warranty Registration Card
please complete and return. Subject to the conditions and exclusions noted in this
limited warranty, we shall at our option, repair or replace any warranted part during
the applicable period. If you are in doubt or experience any difficulty, please
contact an Authorised Service Dealer for clarification.
A 90 day warranty period applies to those items which are subject to normal wear
and tear e.g. flexiblades, cables and other consumable wearing parts.
This warranty does not apply to any unit that has been tampered with, altered,
misused, abused or used for hire, and will become invalid if non genuine parts are
fitted. This warranty does not cover for minor mechanical adjustments unless they
are due to defective material or workmanship. Consult the Ownerʼs Handbook or
an Authorised Service Dealer for assistance when making these adjustments.
To make a warranty claim, return the unit to an Authorised Service Dealer along
with proof of purchase stating the machine serial number and date of purchase.
Subject to the conditions and exclusions in tis limited warranty, the authorised
dealer will, at our option, repair or replace any warranted part within the duration
of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any
statutory rights to which you may be entitled and your statutory rights are not
affected by this warranty. If you need additional information concerning this
written warranty, or assistance in obtaining services, please write to : HAYTER
LIMITED, Service Department, Spellbrook, Bishop's Stortford,
Hertfordshire CM23 4BU
UK ONLY: Details of your local authorised dealer are contained in Yellow Pages
and the Hayter website www.hayter.co.uk or contact contact:- Freephone 0800
616298.
Issue: 19.03.09
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1.8
SAFETY PRECAUTIONS
This safety alert symbol indicates important safety messages. When
you see this symbol be alert to the possibility of injury. Carefully read
the following and inform others.
Your machine is perfectly safe if used correctly. Failure to observe the
following precautions may result in serious injury.
Read the Owner’s Handbook and other training material. If the opera-
tor(s) or mechanic(s) cannot read English it is the owner’s responsi-
bilty to explain this material to them.
Become familiar with the safe operation of the equipment, operator
controls, and safety signs.
All operators and mechanics should be trained. The owner is responsi-
ble for accidents or injuries occuring to themselves, other people or
property.
Never let children or untrained people operate or service the equip-
ment. Local regulations may strict the age of the operator.
While using the machine, always wear substantial footwear and long
trousers. Do not operate the equipment when barefoot or wearing san-
dals.
Thoroughly inspect the area where the machine is to be used and
remove all objects which may be thrown by the machine.
WARNING: Petrol is highly flammable.
- Store fuel in containers specifically designed for this purpose.
- Before starting the engine add fuel outdoors only. Never remove the
cap from the fuel tank or add petrol while the engine is running or
when the engine is hot. Allow the engine to cool for at least two min-
utes before refuelling. Do not smoke while refueling.
- Do not attempt to start the engine if petrol is spilled or a smell of
petrol is present. Move the machine away from the area of spillage
and avoid creating any source of ignition until petrol vapours have
dissipated.
Safety Alert Symbol
Preparation
Training
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1.9
SAFETY
- Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.
- Replace fuel tank and oil tank caps securely.
A damaged cutting device or impeller or both must be replaced.
Before use, always visually inspect the cutting mechanism to ensure
that it is in good condition. Do not operate the machine with an out of
balance cutting device or impeller.
- Check all nuts and bolts and tighten when necessary.
- Local regulations may restrict the age of the operator.
- Wear safety goggles or glasses at all times when operating the
trimmer.
- Wear ear protection.
- Replace faulty silencers.
Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.
Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.
Operate only in daylight or good artificial light.
Avoid using the machine on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Exercise extreme caution when changing direction on slopes.
Do not use on excessively steep slopes.
Use extreme caution when pulling the machine towards you.
Stop the engine before moving the machine across areas other than
grass.
Do not change the engine governor settings or overspeed the engine.
Start the engine carefully, with feet well away from the cutting device.
Always stop the trimmer if you have to tilt the machine for transporta-
tion, or for any other reason.
Operation
Preparation
PRECAUTIONS
Continued
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1.10
Do not put hands or feet near or under rotating parts.
Never pick up or carry the machine while the engine is running.
Never touch the exhaust/exhaust guard or cooling fins when the engine
is hot.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages.
- Before cleaning/checking or working on the machine.
- After striking a foreign object. Inspect the machine for damage
and ensure necessary repairs are made before re-starting.
- If the machine starts to vibrate abnormally (check immediately).
(An out of balance cutting device causes severe vibration).
Stop the engine:
- Whenever you leave the machine.
- Before refuelling.
Never operate the trimmer with defective guards, or without safety
devices, in place.
Keep all nuts, bolts and screws tight to ensure that the equipment is in
safe operating condition.
Frequently check fuel lines and fittings for cracks or leaks and replace
if necessary.
Never check for a spark when the spark plug is removed. (Use approved
tester).
Inspect the exhaust periodically and replace if worn or leaking.
Never crank the engine with the spark plug removed.
Never start the engine with the air-cleaner or air-cleaner cover
removed.
Never store the machine with petrol in the tank within an enclosed area
where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure. To reduce the
fire hazard, keep the engine and the surrounding deck area free of
grass, leaves, or excessive grease.
If the fuel tank has to be drained, this should be done outdoors and
when the engine is cool.
Wear strong work gloves when removing and reassembling the cutting
device.
Always replace worn or faulty parts with genuine Allen parts.
SAFETY PRECAUTIONS
Operation
Maintenance & Storage
Continued
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1.11
SAFETY PRECAUTIONS
Safety Symbols
Safety Alert - Be aware to the
possibility of injury.
Danger of severing toes or
fingers in cutting mechanism.
Carefully read the Owners
Handbook before using the
machine.
Danger of being hit by
thrown objects.
Stop engine and remove spark
plug lead before working on
the machine.
Engine Stop
STOP
Information Symbols
Hearing protection
should be worn.
Never fit metal
cutting parts.
2009
Code Serial No:
184E 290000001
XR44 Hovertrim 16ʼʼ
Petrol
kg:
RPM :
kW :
Manufactured by Hayter Limited,Spellbrook,
Bishop’s Stortford Herts. England CM23 4BU
100
dB
Serial Number Decal
Keep bystanders at least
15m from the trimmer.
15m
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1
2
3
4
5
6
1.12
ASSEMBLING
Delivery Checklist
Remove the machine from the packaging and check that the following
items have been supplied correctly. If any items are missing contact,
your local dealer. Main deck, lower and upper handlebars.
1. R-Clip x 3 5. U Bolt x 2
2. Retaining Pin x 3 6. Handwheel x 2
3. Nylon Line (Cut to length) x 4
4. M6 Washer x 2
Fit the lower handle first.
Slide the retaining pin through the deck and lower the handlebar start-
ing from the outside. Secure with R-Clip. Repeat for the opposite side.
Use the remaining R-Clip and retaining pin to secure the footstop.
Assemble the upper handle align holes and fit U-bolts, washer and
hand/wheel.
Ensure the M6 Washer is assembled before the hand/wheel.
AY G00291 A
5
6
4
37
Assembling
Step 1 Lower Handlebar
Step 2 Upper Handlebar
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To prevent engine damage the engine is shipped without oil
or petrol. The engine must be filled with the correct grade
of oil and petrol before starting.
Always use high quality detergent oil classified SAE 10W-30.
Never use additives with recommended oil.
To prolong the life of your engine it is important that the oil is
changed after the first 5 hours of use - refer to ‘Maintenance
Schedule’.
Clean around the oil filter cap before removing. With the hov-
ertrim on a level surface. Remove the oil filler cap and wipe the
dipstick with a clean cloth. Insert the dipstick into the oil filler
neck, but do not screw it in, then remove to check the oil level.
The oil level is correct when it is at the full mark on the
dipstick.
DO NOT OVERFILL.
Always use clean, fresh unleaded petrol. Purchase fuel in
quantities that can be used within 30 days. Never mix oil
with petrol.
Fill to base of neck to allow for fuel expansion. Do not
overfill the fuel tank.
1.13
Prevent Engine Damage
HAY-G00120-A
FUELFILLER CAP
FUELLEVELMARK
MAXIMUMFUEL
LEVEL
HAY-G00118-A
O
I
L
MAX
MIN
FILLER CAP/DIPSTICK
AY-G00119-A
ADD FULL
0.15
Litres
Oil Type
Check Oil Level
Fuel Type
BEFORE STARTING THE HOVERTRIM
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When in service position rest handlebar on floor to
gain access to engine and undercarriage.
Ensure fuel line and vent valve are closed.
1 2 345
HAY-G00334-A
1.14
OPERATING THE HOVERTRIM
Footstop Positions
HAY-G00329-A
HAY-G00330-A
HAY-G00333-A
1. Transport & storage
2. Operator - Minimum
4. Park 5. Service
3. Operator - Maximum
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HAY-G00327-A
NEPO
FUEL CAP VENT
OPEN
1.15
OPERATING
Check that the engine stop lever moves freely and returns to it’s rest
position when released.
1. Open the fuel tank vent by turning the vent knob at least 2 or 3
turns counterclockwise.
2. Turn the fuel valve lever to the ON position.
3. To start a cold engine, move the choke lever to the CLOSED
position.
To restart a warm engine, leave the choke lever in the OPEN position.
Controls
THE HOVERTRIM
HAY-G00122-A
FUEL VALVE LEVER
ON
HAY-G00123-A
CLOSED
CHOKE LEVER
OPEN
Starting
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4. Hold the handlebar together with the engine stop lever, place your
foot on the deck and tilt the machine towards you.
This will take the load off the engine making it easier to start.
Pull the starter grip lightly until you feel resistance, then pull
briskly.
Return the starter grip gently.
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
6. If the choke lever was moved to the CLOSED position to start the
engine, gradually move it to the OPEN position as the engine
warms up.
Start at the outside boarder of the lawn and move up and down as you
would with a conventional walk behind machine.
Start at the top and move the hovertrim from side to side while
slowly and carefully moving down the slope.
Caution: Try to keep the hovertrim moving to reduce excessive
loading on the engine.
Cutting Grass on Slopes
and Banks
Cutting Grass on Flat Ground
CLOSED
CHOKE LEVER
OPEN HAY-G00125-A
HAY-G00124-A
Starting Continued
1.16
OPERATING THE HOVERTRIM
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Release the engine stop lever.
Emergency stop: Release the engine stop lever.
If the engine fails to stop, disconnect the spark plug lead.
The cutting height of your machine has been set at
the highest position (1). If you prefer a lower cut
follow these instructions:
a.Turn the petrol tap to the off position and close the vent
knob.
b.Disconnect the spark plug lead.
c.Turn the machine on its left hand side, keeping the
carburettor uppermost.
d.Wearing protective gloves remove the nylon cutting
line.
e.There are 3 different cutting height settings.
Position one length of nylon cutting line into the desired cutting height
setting. Ensure that a second length is positioned in the corresponding
cutting height on the opposite side of the cutting disc.
If using spare reel of line, cut to the length of 200mm and fit as shown in
illustration.
To prevent accidents, thoroughly inspect the area and remove all
objects which when contacted by the hovertrim nylon cutting line
could become dangerous projectiles. Inspect the area for hidden
obstructions which when contacted by the nylon cutting line could risk
health and safety or result in damage to the machine. Remember the
location of these obstructions and ensure that you mow around them.
1.17
Stopping
1
3
2
2
1= HIGH
2= MID
3= LOW
HAY G00143 A
305113
Before Trimming
Adjusting the Cutting Height &
Replacement of Nylon Cutting System
OPERATING THE HOVERTRIM
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1.18
To prevent accidents stop the engine disconnect the spark plug
lead before attempting to carry out maintenance procedures on
the machine.
1. Spark Plug / Lead
2. Exhaust Guard
3. Exhaust
4. Oil filler Cap/ Dipstick
5. Finger Guard
6. Start Grip
7. Fuel Cap Vent Knob
8. Fuel Cap
9. Choke Lever
10. Air Cleaner
11. Carburettor
Should only be made by an authorised Honda dealer. Under no
circumstances should the engine be adjusted to run at a speed in excess
of that shown on the Declaration of Conformity.
HAY-G00144-A 1
2
3
4
5
6
7
8
9
10
11
Engine
Carburettor Adjustments
HOVERTRIM MAINTENANCE
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1.19
HOVERTRIM MAINTENANCE
Air Cleaner Service
To service the air cleaner remove the air cleaner
cover (1) by releasing two top catches (2) and
tilting away from body until lower tabs release.
Remove cartridge (3) and clean by tapping gently
on a flat surface. If very dirty or damaged replace.
- Do not brush
- Do not use petroleum solvents.
- Do not oil the cartridge.
After servicing, install the cartridge in the cover.
Insert the tabs on the bottom of the cover into the
slots in the bottom of the base. Tilt the cover
upwards until the two catches (2) hold it in place.
Use only an approved spark tester (1) to check for a spark as shown in
the diagram.
Replace the spark plug every 100 hours or every season, whichever
occurs first. A spark plug wrench is available from any authorised
Honda service dealer.
Check the spark plug gap with a feeler gauge and set at 0.7 - 0.8mm.
AIR CLEANER COVER
UPPER TABS
LOWER TABS
AIR CLEANER BODY
FILTER ELEMENT
HAY-G00145-A
1
Spark Plug Service
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1.20
Remove all grass and debris from the engine including the
exhaust/exhaust guard, the air ways in the top cowl and the surround-
ing deck areas on a daily basis after use. Never spray the engine with
water during cleaning. Water can contaminate the fuel. Always clean
with a brush or compressed air.
Grass and debris may clog the engine’s air cooling system especially
after prolonged operation while cutting tall, dry grass. The internal cool-
ing fins and surfaces may require cleaning to prevent overheating and
engine damage. We recommend that this service be carried out by an
authorised dealer.
Remove grass debris from the top and underside of the deck immedi-
ately after use.
Regularly check that all securing nuts and bolts are tight. Replace
missing or damaged items immediately.
The following torque settings apply:
Bolt 111-1504 2 1/4 x 1/4 Hex Head tighten to 25Nm.
Check the oil level daily before starting the engine and ensure that
the correct oil level is maintained. Refer to - ‘Before Starting the
Hovertrim’ for oil checking and filling instructions.
1CG480V36B
Securing Nuts & Bolts
Deck Housing
Keeping Engine Clean
Oil Service
HOVERTRIM MAINTENANCE
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