Allfett ALL-1 Reference manual

ALL-1 Standard
ALL-1 With integrated controller
ELECTRICAL GREASE PUMPS
INTRODUCTION AND USER MANUAL
VERSION 2.00
THE PHYSICAL LIFE DETERMINED BY MINISTRY OF INDUSTRY AND TRADE
OF TURKEY IS 10 YEARS.

www.allfett.net
PAGE 1
All industrial machinery, equipments and vehicles are working under abrasive operating conditions.
The wear between frictional parts become the most highest level at these conditions. Machinery expose bad
weather, dust, dirt, rain, snow and heavy weight in most cases. Consequently unwanted breakdowns occur
and by that way productivity loss is inevitable.
Using automatic lubrication system only increase your profitability. ALLFETT completely take over
the work load spend on lubrication with a system which is bringing togather a pump, control unit, distributors,
tubes and couplings. Lubrication work is done by ALLFETT centralized lubrication systems in efficient time
of machinery or vehicle which is while operating.
Lubrication is important for all frictional parts but using correct lubrication system and method only
protect parts from wearing for a long time. Feeding lubrication points with correct dosage of lubricant at
certain intervals while machinery is operating, provides lubricant film in place longer between parts. By
ALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased.
INTRODUCTION
ABOUT MANUFACTURER
With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able
to provide a wide professional approach to select the correct Centralized Lubrication System for industry and
heavy machinery.
A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems
in order that systems meet the very tight quality procedures and state of the art processes are employed.
ALLFETT is among the few companies whose products meet the exact technical and quality standards for a
correct central lubrication. We present our high quality and advanced product design concept to our worldwide
costumers through our strong brand.
ALLFETT creates new opportunities and innovative solutions. As a result of the satisfaction of our
customers with our good quality lubrication systems we are continuing in growing in the local and international
market and became one of the successful companies in the field.
Symbols and words shown below are meant to warn a particular risk to persons, material
assets, or the environment. Please carefuly read this manual before installing. Failure to follow the
instructions and safety precautions in this manual could result in serious injury or property damage.
WARNINGS
NoticeCaution
Prohobition
Electricity

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CONTENTS
INTRODUCTION
CONTENTS
PRODUCT DESCRIPTION AND GENERAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT COMPONENTS
FUNCTION
PUMP ELEMENT DESCRIPTION
LUBRICANT INFORMATION
ELECTRICAL CONNECTION of ALL-1 Standard
ELECTRICAL CONNECTION of ALL-1 with Integrated contol
INTEGRATED CONTROL CARD DESCRIPTION
INTEGRATED CONTROL CARD PROGRAMMING INSTRUCTIONS
RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
PUMP MAINTENANCE
PUMP ELEMENT MAINTENANCE
ORDER INFORMATION
WARRANTY
WARRANTY CONDITIONS
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8 - 9
PAGE 10
PAGE 11
PAGE 12
PAGE 13
PAGE 14 - 15
PAGE 16
PAGE 17
PAGE 18
PAGE 19
PAGE 20

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PRODUCT DESCRIPTION
GENERAL SPECIFICATIONS
OPTIONAL SPECIFICATIONS
Warnings Broken fuse, Fault, Alarm:
Waiting time period 1 saniye - 99 saat arasý :
Working time period : Adjustable between 1 second to 99 minutes
Integrated control card voltage 10 - 30 V DC
:
Pump element displacement (Ø5) 1.5cm³ / minute
(Ø6) 2.5cm³ / minute
(Ø7) 3.5cm³ / minute
:
Integrated control card
protection class
IP 65
:
Pump elements 1 - 6adet:
:
Reservoir capacities 1.5 - 3.3 - 4 - 6 - 10 - 12 Liters
Working temperature -25°C +80°C
:
Grease type NLGI 00 (-30°C) - (-10°C)
NLGI 0 (-10°C) - (0°C)
NLGI 1 (0°C) - (10°C)
NLGI 2 (10°C) - (30°C)
NLGI 3 (30°C +)
:
: 400 bar.Working pressure
12 - 24 V DC
:
Motor type
Motor protection class IP 54
:
ALL-1 electrical grease pumps are manufactured only for lubrication purpose. Pump displacement
is varius to provide required lubrication needs. Optionally obtained pump element(s) creates pressurized
grease out with different displacement volumes. 1 and up to 6 pump elements can be added on pump body.
The pump reservoir is manufactured from transparent polycarbonate to allow user easily check the
level of grease. In case the pump is installed so that operator cannot see the level of grease the ALLFETT
low level sensor can be used to follow the level of grease. Top filling application is possible with different
filling covers, with or without lock.
ALL-1 pumps can be controlled and monitored with integrated electronic control cards. Optional
control card feature also displays warnings as broken fuse, fault and alarms.
ALL-1 pums are manufactured only lubrication purpose. It is not convenient to run these
pumps more than 2 hours continuously.

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PRODUCT DIMENSIONS
Technical drawings below represents the ALL-1 pump models which has different reservoir capacities.
Dimension unit is milimeter.
Pump body
assembly
holes dimension
12 Liters
658 mm
(With integrated controller)
(Standard)
633 mm
10 Liters
588 mm
(With integrated controller)
(Standard)
563 mm
8 Liters
519 mm
(With integrated controller)
(Standard)
494 mm
6 Liters
440 mm
(With integrated controller)
(Standard)
415 mm
1.5 Liters
(Standard)
283 mm
308 mm
(With integrated controller)
395 mm
(With integrated controller)
(Standard)
370 mm
3.3 Liters 4 Liters
370 mm
(With integrated controller)
(Standard)
345 mm
120 mm
Ø9.1
263 263 280
280 280 280

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PRODUCT COMPONENTS
Technical drawings below represents the ALL-1 pumps standard model and ALL-1 Pump with
integrated control model. Optional specifications described seperately.
ALL-1 with integrated control ALL-1 Standard
Filling type
reservoir cover
(circle type)
(Optional)
Standard filling
cover
(Optional)
Filling type
monobloc
reservoir
(Optional)
Metal filling
cover
Lockable type
(Optional)
Plastic filling
cover
(Optional)
Plastic filling
cover
Lockable type
(Optional)
M6 nut
Reservoir cover
standard
Saplama
Pump body
Reservoir linker
Sieve
Level indicator
socket
(Optional)
Level indicator
(Optional)
Grease nipple
Reservoir
monobloc type
Pump element
(Optional)
Pump element
positions
Motor cover
Motor coever
screws
Filling
filter
(Optional)
Reservoir
circle type
Agitator

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Along with  DC  voltage electrical energy connected to ALL-1 pump filled with grease ;
Electrical motor start to operate and agitator inside reservoir rotates clockwise.
Spring returned pump element piston vacuums the lubricant inside reservoir. Rotational movement of the
eccentric pushes pump element piston so that the lubricant vacoomed before is sended to pump element
outlet with high pressure. Working pressure can be adjusted on security valve.
The lubricant coming out from pump elements ;
Displacement volume of the pump element can be connected to single lubrication point. However displacement
volume can also be divided by progressive distributor to feed multiple lubrication points.
Optional system control units ;
Lubrication system and its components can be controlled and monitored with integrated electronic control
cards. Digital sensores and also pressure switches where placed on system components send information to
control card.
FUNCTIONAL DESCRIPTION
Pump elements, distributors and control cards are offered optionally. While ordering
a pump, other components have to be ordered separately according to their properties.
Any maintenance on ALL-1 pumps under high pressure could lead to personal injury.
Discharge the system pressure before any maintenance .
Any maintenance on ALL-1 pumps under electrical voltage could lead to personal injury.
Disconnect all electrical power before any maintenance .
Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited also disqualify the warranty.

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PUMP ELEMENT DESCRIPTION
ALL-1 grease pumps are available in several displacement volumes. These volumes can be created
with pump elements which are optionally offered. 1 to 6 Pump elements can be applied onto ALL-1 pump
body to take grease out. Even though single pump element can be used as outlet, multiple pump elements
can be bridged as single outlet to get more displacement.
Pump element is equiped with security relief valve to protect any damage may occure from high
pressure. Lubrication system pressure is increasing when a lubrication point is blocked. Up to 450 bar. pressure,
lubrication systems working pressure can be adjusted by security relief valve. Lubricant with over pressure
will be out from exhoust hole.
Pump elements are manufactured in 3 types according to diplacement amounts. These types can
be described as its piston diameter ;
with Ø5 mm piston, pump elements outlet displacement is 1.5cm³ / minute
with Ø6 mm piston, pump elements outlet displacement is 2.5cm³ / minute
with Ø7 mm piston, pump elements outlet displacement is 3.5cm³ / minute
42 mm
Suction hole
Piston
Spring
Security
relief valve
adjust screw
Outlet coupling
Exhaust hole
Pump elements are offered optionally. When ordering a pump, pump elements have to
be ordered separately according to displacement properties.

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NLGI classes can be used with ALL-1 pumps are described below. Because of the flow characteristics
of grease the NLGI class range should be changed at different weather conditions and also temperature
differencies.
for NLGI 00 grease recomended working temperature is between -30°C and -10°C
for NLGI 0 grease recomended working temperature is between -10°C and 0°C
for NLGI 1 grease recomended working temperature is between 0°C and 10°C
for NLGI 2 grease recomended working temperature is between 10°C and 30°C
for NLGI 3 grease recomended working temperature is 30°C and over
LUBRICANT INFORMATION
Lubricant specifications can be used with ALL-1 pumps are described below. Before filling reservoir
please read carefuly these informations.
Lubricant type - GREASE
Lubricant will be used in the system must certainly be clean and any foreign materials
must not enter while filling.
ALL-1 pumps are designed to use with in centralized lubrication systems only. It is not
suitable to use ALL-1 pump for lubricant tranfering or circulation purpose.
To remind that lubricants has content which may hazardous to environment. It is
important that the county specific regulations and laws on the use and disposal of
lubricants must be observed.
Keep in mind that the substances of any lubricant are harmfull to environment. Their
transport and storage require that special safety measures be taken.
Only LITHIUM based and EP additive greases must be used with in system.
It is important that the grease will be used must resistant to high pressure. Make sure the liquid
grease you are using is EP additive.
Do not use rubber based grease in system.
Do not use grease types with graphite in system.

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LUBRICATION INFORMATION
Loosing pressure in lubrication lines depends on differend variables. The most important variables
are pump displacement, environmental temperatures, tube diameter and NLGI class. Each variable must be
considered for correct lubrication.
The chart below represents the approximate pressure loose in tube which 1 meter long. Results are varies
according to pump element displacement volume created by single or multiple pump elements. Result values
are defined in bar.
Lubricant
class
Tube
diameter
NLGI 0
NLGI 1
NLGI 2
Ø8 x 1
(Ø6mm)
NLGI 0
NLGI 1
NLGI 2
Ø10 x 1
(Ø8mm)
NLGI 0
NLGI 1
NLGI 2
Ø12 x 1
(Ø10mm)
NLGI 0
NLGI 1
NLGI 2
R 1/2
(Ø15,75mm)
NLGI 0
NLGI 1
NLGI 2
R 3/4
(Ø21,25mm)
NLGI 0
NLGI 1
NLGI 2
R 1
(Ø27mm)
NLGI 0
NLGI 1
NLGI 2
Ø6 x 1
(Ø6mm)
10°C0°C-10°C 20°C 30°C
2,5 cm³ / minute
1,4
2,4
3,8
2,6
4,4
7
4,8
8
12,8
0,78
1,3
2
0,72
1,2
1,92
1,32
2,2
3,52
2,7
4,5
7,2
0,42
0,7
1,12
0,24
0,4
0,64
0,36
0,6
0,96
0,72
1,2
1,92
1,44
2,4
3,84
0,21
0,35
0,56
0,12
0,2
0,32
0,22
0,38
0,61
0,45
0,75
1,2
0,96
1,6
2,56
0,12
0,2
0,32
0,06
0,1
0,16
0,48
0,8
1,28
0,09
0,16
0,26
0,2
0,34
0,54
0,45
0,75
1,2
-
-
-
-
-
-
10°C0°C-10°C 20°C 30°C
7,5 cm³ / minute
2,4
4
6,4
4,2
7
11,2
7,8
13
20,8
1,44
2,4
3,84
1,14
1,9
3
2,1
3,5
5,6
3,9
6,5
10,4
0,66
1,1
1,76
0,42
0,7
1,12
0,6
1
1,6
1,1
1,8
2,88
2,16
3,6
5,76
0,3
0,5
0,8
0,18
0,3
0,48
0,36
0,6
0,96
0,66
1,1
1,76
1,32
2,2
3,52
0,18
0,3
0,48
0,1
0,18
0,29
0,84
1,4
2,24
0,12
0,2
0,32
0,27
0,45
0,72
0,6
1
1,6
0,07
0,12
0,19
-
-
-
0,06
0,1
0,16
0,15
0,25
0,4
0,33
0,55
0,88
-
-
-
-
-
-
10°C0°C-10°C 20°C 30°C
15 cm³ / minute
3
5
8
5,1
8,5
13,6
9,6
16
25,6
1,8
3
4,8
1,56
2,6
4,16
2,7
4,6
7,3
4,8
8
12,8
0,9
1,5
2,4
0,54
0,9
1,44
0,78
1,3
2
1,8
2,3
3,68
2,64
4,4
7
0,42
0,7
1,12
0,25
0,42
0,67
0,45
0,75
1,2
0,84
1,4
2,24
1,62
2,7
4,32
0,25
0,42
0,67
0,15
0,26
0,42
1,14
1,9
3
0,16
0,28
0,45
0,33
0,55
0,88
0,69
1,15
1,84
0,09
0,16
0,26
-
-
-
0,1
0,18
0,29
0,16
0,28
0,45
0,39
0,65
1
-
-
-
-
-
-
0,09
0,16
0,26
0,12
0,2
0,32
0,24
0,4
0,64
-
-
-
-
-
-
Single Ø6 mm pump element 3 piece Ø6 mm pump element 6 piece Ø6 mm pump element
Grease penetration properties is variable at different environment temperatures.The environmental
temperature around lubrication lines must be concidered for choosing the correct grease. Grease properties
should be appropriate that environmental temperatures. Changing NLGI classes at different temperatures is
important to correct lubrication. If necessary, high temperature resistant lubricants should be used in some
cases.
It should not be forgotten that the grease penetration properties is variable at different
environment temperatures.
PRESSURE LOSE CHART

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Any maintenance on ALL-1 pumps under electrical voltage could lead to personal injury.
Disconnect all electrical power before any maintenance .
EK-9 Control card socket
987654321
2 1
ALL-1 Pump
Electrical socket 12 - 24 V DC
POWER SUPPLY
(+) (-)
DC
Electrical socket
Transformer is necessary if there is no  24 V DC  power source. Use minimum 5A
current transformer.
Electrical socket
2 1
12 - 24 V DC
POWER SUPPLY
(+) (-)
DC
(+)
(-)
(+)
(-)
EK-9 external control card
ELECTRICAL CONNECTIONS of ALL-1 STANDARD
Pumps have an electric driven motor. Electrical lines must be connected properly as described in
schema below. Electrical socket is placed under motor cover.
If ALL-1 DC pump will be used with ALLFETT EK-9 external control card, electrical lines must be
connected properly as described in schema below.

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Integrated control card
S3
S2
S1
S1 - Standard electrical connection
S2 - Warn leds connection (Optional)
2 1
S3 - Low Level indicator connection (Optional)
2 1
2 1
12 - 24 V DC (+)12 - 24 V DC (-)
Red - LED
Green - LED
Yellow - LED
Low level (+)
Low level signal
Low level (-)
ELECTRICAL CONNECTIONS of ALL-1 INTEGRATED CONTROL CARD
Pumps have an electric driven motor. Electrical lines must be connected properly as described in
schema below. Electrical socket is placed under control card box shown below.
connection in S1 socket gives
high pressure signal while working
time period. In waiting time period,
same connection gives ADDITIONAL
CYCLE button signal.

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INTEGRATED CONTROL CARD DESCRIPTIONS
Alarms listed below are shown on PROGRAM DISPLAY. While alarm is occured PROGRAM DISPLAY
will be indicating. Also while alarm is occured warn led will continýously flashing.
CONTROL CARD PANEL
Electrical socket
INTEGRATED CONROL CARD COMPONENTS
Integrated control card is optional. Not presented onto standard ALL-1 pumps.
Kontrol
panel
Assembly
screws,
(M4 - imbus)
Control panel
cover
Control panel cover
screws Motor connection cables
Sigorta
HOUR
MINUTE
SECOND
WAIT. LUB. WARN.
SERVICE ADD. CYCLE
PROGRAM DISPLAY
CONTROL CARD ALARM LIST
A4 : Fuse broken
This alarm is shown if fuse broken.
A3 : Motor alarm
This alarm is shown if motor
cabels are broken or motor fault.
A2 : Pressure alarm
This alarm is shown if adjusted
pressure reached.
A1 : Low level alarm
This alarm is shown if pump
out of grease.
WAIT. : Yellow LED (Waiting)
LUB. : Green LED (Lubricating)
WARN. : Red LED (Warning, Fault)
SERVICE : Using to start programming.
ADDITIONAL CYCLE : Using to lubricate only one time
except the programmed working time. And also using
to change numbers while programming.
PROGRAM DISPLAY : This led shows programming
numbers.
HOUR : Shows unit of time.
MINUTE : Shows unit of time.
SECOND : Shows unit of time.

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INTEGRATED CONTROL CARD PROGRAMMING INSTRUCTIONS
4. After second digit saved, time unit leds start to flash. ADDITIONAL CYCLE button changes
the time units. Press Additional cycle button until desired time unit is flashing. Press SERVICE button to save
time unit.
5. After seting working time unit, first digit on program display and yellow led start to flash. Waiting
time period will be set.
8. After second digit saved, time unit leds start to flash. ADDITIONAL CYCLE button changes
the time units. Press Additional cycle button until desired time unit is flashing. Press SERVICE button to save
time unit.
2. ADDITIONAL CYCLE button changes the numbers shown in flashing digit. Press Additional
cycle button until desired number shown in flashing digit. Press SERVICE button to save digit.
3. After first digit saved, second digit starts to flash. ADDITIONAL CYCLE button changes the
numbers shown in flashing digit. Press Additional cycle button until desired number shown in flashing digit.
Press SERVICE button to save digit.
6. ADDITIONAL CYCLE button changes the numbers shown in flashing digit. Press Additional
cycle button until desired number shown in flashing digit. Press SERVICE button to save digit.
7. After first digit saved, second digit starts to flash. ADDITIONAL CYCLE button changes the
numbers shown in flashing digit. Press Additional cycle button until desired number shown in flashing digit.
Press SERVICE button to save digit.
While integrated control card is on, If ADDITIONAL CYCLE button pressed 2 seconds long remaining
time period will be shown on program display.
SERVICE and ADDITIONAL CYCLE buttons, where placed onto control card panel, are used for
programming control card.
1. Press SERVICE Button twice to enter program mode. After entering program mode first digit
on program display and green led start to flash. Working time period will be set first.
Working time period is saved and setted. After this section waiting time period wil be set.
Waiting time period is saved and setted. Programming of the Integrated control card is now
complated. Integrated control card starts the pump with working time period.
While programming, the time interval for pressing buttons must be in 20 seconds. If
20 seconds passes electronic control card exits from the program menu and operations
done before is lost. In this case, card will start to operate with last succesfull programming
values.
In case of power breakdown while pump runs at waiting or working time periods, control
card will remain its position before breakdown and resume after power comes. Power
breakdown does not make any change on the structure of the previous program.

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RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
1. Damages occur while additional transports after delivering the goods from ALLFETT to the customer
DISQUALIFIES THE WARANTY.
2. Pumps are produced to lubrication purpose only and are not convenient to work more than 2 hours
continuously. Working under maximum pressure more than 2 hours will harm the system. Damages occur
from this reason DISQUALIFIES THE WARANTY.
3. Washing of the pump with pressured water causes damage. Any damage occur from this reason
DISQUALIFIES THE WARANTY.
15. Pump must be filled from the grease nipple. If grease level is lower than the minimum level (as you can
not see grease level) grease nipple must be used to prevent air entrance inside the pomp body. Lockable
filling cover option can only be used after filling pump from grease nipple up to minimum level.
Any foreign materials, dirt or small particules while filling lead to system units failing and possibly property
damage to equipments. Damages or faults occur from this reason DISQUALIFIES THE WARANTY.
14.
Lubricant will be used in the system must certainly be clean and any foreign materials must not enter
while filling.
13.
Rubber based lubricant types must not be used in the system. Damages or faults occur from this reason
DISQUALIFIES THE WARANTY.
12.
Only LITHIUM based and EP additive lubricants must be used with in system.11.
Only proper NLGI class lubricants must be used with in system. NLGI class must be changed according
to weather conditions. Use NLGI 0 for cold weather, increase the NLGI class up to 3 towards hot weathers.
10.
Keeping an uncovered cable(s) during system assembly may cause fatal damages where high voltage
is transformed to low voltage. Lines must be connected properly to prevent personal injury and damage
to property.
8.
7. Damages coming from voltage fluctuation, wrong electricity installation, connecting wrong voltage to
product DISQUALIFIES THE WARANTY.
All electrical connections and lines must be checked regularly for damage and to ensure that they are
firmly in place.
6.
Pumps have an electric driven motor. Electrical lines must be connected properly as described in PAGE
10 - 11 and applied only by qualified and instructed personel.
5.
Pump reservoir is made of transparent material to see grease level. Painting any part of the pump is
not recomended. Any painted parts DISQUALIFY THE WARANTY.
4.
Transformer is necessary if there is no  24 V DC  electrical source. Use minimum 5A current transformer.9.

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RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
If the pump works without lubricant, pump elements will send air to the points instead of grease. Because
of that any points connected to pump will not get any lubricant. Damages on pump and on the system
coming from that reason DISQUALIFIES THE WARANTY.
17.
Disassembling or loosing any part while pump working is prohibited. Any damage coming from this
reason DISQUALIFIES THE WARANTY. Also any personal injury occur from this reason ALLFETT does
not accept responsibility.
20.
Another goal of Centralized Lubrication Systems is to protect environment. So it is adviced to fill grease
to the systems by mobile or hand pumps.
21.
Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited
and DISQUALIFIES THE WARANTY. Only maintenance may apply descibed in PAGE 14 - 15. ALLFETT
Technical Service must be informed to any other possible troubles and necessary procedures must be
performed.
22.
ALLFETT Mekanik ve Elektronik Sistemler SAN. TIC. LTD. STI and ALLFETT Pazarlama ve Dis Ticaret LTD.
STI. does not accept responsibility for damages described in items above on equipments which ALLFETT
systems are installed.
23.
18. Using ALL-1 pumps with integrated control card models, high frequency wireless cominication devices 1
meter distance from the pump may couse malfunction. Damages or faults occur from this reason
DISQUALIFIES THE WARANTY.
Integrated control card works between 10 to 30 Voltage. Although there is a protection against high
voltage, control card may be broken if connected to high voltage power source. Damages or faults occur
from this reason DISQUALIFIES THE WARANTY.
19.
If lockable filling cover will be used to fill pump, environment must be clean to avoid any foreign materials
entering to reservoir. Any foreign materials, dirt or small particules while filling lead to system units failing
and possibly property damage. Damages or faults occur from this reason DISQUALIFIES THE WARANTY.
16.
QUALITY SYSTEM
ISO 9001
BUREAU VERITAS
Certification
This product is produced by ALLFETT Mekanik ve Elektronik Sistemler
San. Tic. Ltd. Sti. company, which, is certificated by Bureau Veritas with
certificate to compatible for ISO 9001:2008standard and owner of the
quality management system.

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PUMP MAINTENANCE
2. IF PUMP NOT SENDING GREASE
1. IF PUMP NOT STARTS
Electrical connections of the pump may be loosen or broken. Check the electrical cables and connections
of the system according to schemas on page 9 and page 10.
Connected electricity to pump may different then  DC  voltage. Connect the electricity 12 or 24 V DC
which is marked on pump sticker.
Connected electericity may be converted to DC voltage from AC voltage by a transformer.
Transformer must be minimum 5A current.
If pump has low level indicator ;
Control unit (PLC or integrated control card) may give failure and stops the pump because of the grease
inside pump decreased under minimum level. Fill the reservoir according to items 10, 11, 12, 13, 14,
15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS.
If ALLFETT control card is connected the system ;
Electronic control card may be in waiting period. Wait until working time starts.
If necessary control card pass to working period by pressing ADDITIONAL CYCLE button.
a.
b.
c.
d.
e.
Grease inside pump decreased under minimum level. Fill the reservoir according to items 10, 11, 12,
13, 14, 15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS.
Pump elements may take air due to work without grease ;
Read and apply PUMP ELEMENT MAINTENANCE information on page 14.
a.
b.
Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited and disqualify the warranty.
TECHNICAL SERVICE

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PUMP ELEMENT MAINTENANCE
Pump elements piston spring may broken. Remove the pump element and spring carefully. Pay
attention spring does not fall into body. Change the spring if necessary.
Pump elements piston may blocked. Remove the pump element and clean with diesel based liquid.
Assemble it to the pump body after drying with pressurized air.
Sealing ring inside the pump elements check-valve may weared or damaged. Change the sealing ring.
Grease may seen coming out from the security valve discharge. This means there is a blockage in
lubrication point or distributor connected this pump element. Blockage may cause the system to reach
very high pressures and couse explode the lubrication lines. Blockage must be identified and fixed.
a.
b.
c.
d.
Remove connected tube from pump elements outlet coupling. Loose pump element from
pump body for 2 - 3 turns. Start to operate pump. When grease coming from around pump element
body, tighten again pump element body to pump. Pump should run contiuously untill grease without
air is seen from pump element outlet. When the grease without air seen from pump element outlet,
coupling must be tightened to outlet again
With this process pump element is now ready to send grease to lubrication point. Grease
coming out from end point of lubrication line may take long time according to line length.
If problems may appear while operate ;
First use of the pump after filling reservoir, air mut be send out from pump element(s).
To do this operation please read description below ;
ALL-1 pump body is suitable for 1 and up to 6 pump elements.
Filling the pump must be done by grease nipple on pump body.
Pump element outlet
Security valve body
Pump element body
Grease suction hole
Piston spring
Piston
Security valve discharge
Pump body

PAGE 18
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ORDER INFORMATION
Ordering numberProduct name - Description
ALL-1 Pump with integrated control - 24 V DC - 1.5 Lt.
ALL-1 Pump with integrated control - 24 V DC - 3.3 Lt.
ALL-1 Pump with integrated control - 24 V DC - 4 Lt.
ALL-1 Pump with integrated control - 24 V DC - 6 Lt.
ALL-1 Pump with integrated control - 24 V DC - 8 Lt.
ALL-1 Pump with integrated control - 24 V DC - 10 Lt.
ALL-1 Pump with integrated control - 24 V DC - 12 Lt.
20 24 15 EC
20 24 33 EC
20 24 04 EC
20 24 06 EC
20 24 08 EC
20 24 10 EC
20 24 12 EC
ALL-1 Pump with integrated control - 12 V DC - 1.5 Lt.
ALL-1 Pump with integrated control - 12 V DC - 3.3 Lt.
ALL-1 Pump with integrated control - 12 V DC - 4 Lt.
ALL-1 Pump with integrated control - 12 V DC - 6 Lt.
ALL-1 Pump with integrated control - 12 V DC - 8 Lt.
ALL-1 Pump with integrated control - 12 V DC - 10 Lt.
ALL-1 Pump with integrated control - 12 V DC - 12 Lt.
20 12 15 EC
20 12 33 EC
20 12 04 EC
20 12 06 EC
20 12 08 EC
20 12 10 EC
20 12 12 EC
ALL-1 Standard pump - 12 V DC - 1.5 Lt.
ALL-1 Standard pump - 12 V DC - 3.3 Lt.
ALL-1 Standard pump - 12 V DC - 4 Lt.
ALL-1 Standard pump - 12 V DC - 6 Lt.
ALL-1 Standard pump - 12 V DC - 8 Lt.
ALL-1 Standard pump - 12 V DC - 10 Lt.
ALL-1 Standard pump - 12 V DC - 12 Lt.
20 12 15 A1
20 12 33 A1
20 12 04 A1
20 12 06 A1
20 12 08 A1
20 12 10 A1
20 12 12 A1
ALL-1 Standard pump - 24 V DC - 1.5 Lt.
ALL-1 Standard pump - 24 V DC - 3.3 Lt.
ALL-1 Standard pump - 24 V DC - 4 Lt.
ALL-1 Standard pump - 24 V DC - 6 Lt.
ALL-1 Standard pump - 24 V DC - 8 Lt.
ALL-1 Standard pump - 24 V DC - 10 Lt.
ALL-1 Standard pump - 24 V DC - 12 Lt.
20 24 15 A1
20 24 33 A1
20 24 04 A1
20 24 06 A1
20 24 08 A1
20 24 10 A1
20 24 12 A1
SALES

PAGE 19
www.allfett.net
Utilisation of this warranty certificate has been permitted by The Republic of Turkey, The Ministry
of Industrial and Commerce, The general Administration of Protection of Consumer Right and Competition,
in accordance with the law numbered 4077 .
WARRANTY
PRODUCER COMPANY
FAX :
TELEPHONE :
CENTRAL ADRESS :
NAME : ALLFETT Mekanik ve Elektronik Sistemler
San. ve Tic. Ltd. Þti.
0212 501 33 37
0212 501 32 01 (PBX)
Yeni Eyup Bulvari, Topcular Cad. Set Ustu, No:1 Demirkapý-
Rami / Ýstanbul
AUTHORISED PERSON
SIGNATURE - STAMP : :
PRODUCT
TYPE : Electrical grease pump
BRAND : ALLFETT
MODEL :
SERIAL NUMBER :
DELIVERY DATE / PLACE :
WARRANTY : 2 years
REPAIR TIME : 30 days
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ALL-1 Standard
ALL-1 With integrated control
SALER COMPANY
NAME :
CENTRAL ADRESS :
TELEPHONE :
BILL DATE / NUMBER :
FAX :
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