Allfett ALL-6 Instruction Manual

ALL-6 Replaceable Cartridge Type
ELECTRICAL GREASE PUMPS
INSTRUCTION AND USER MANUAL
VERSION 3.0 - 06.2018

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All industrial machinery, equipments and vehicles are working under abrasive operating conditions.
The wear between frictional parts become the most highest level at these conditions. Machinery expose bad
weather, dust, dirt, rain, snow and heavy weight in most cases. Consequently unwanted breakdowns occur
and by that way productivity loss is inevitable.
Using automatic lubrication system only increase your profitability. ALLFETT completely take over
the work load spend on lubrication with a system which is bringing togather a pump, control unit, distributors,
tubes and couplings. Lubrication work is done by ALLFETT centralized lubrication systems in efficient time
of machinery or vehicle which is while operating.
Lubrication is important for all frictional parts but using correct lubrication system and method only
protect parts from wearing for a long time. Feeding lubrication points with correct dosage of lubricant at
certain intervals while machinery is operating, provides lubricant film in place longer between parts. By
ALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased.
INTRODUCTION
ABOUT MANUFACTURER
With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able
to provide a wide professional approach to select the correct Centralized Lubrication System for industry and
heavy machinery.
A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems
in order that systems meet the very tight quality procedures and state of the art processes are employed.
ALLFETT is among the few companies whose products meet the exact technical and quality standards for a
correct central lubrication. We present our high quality and advanced product design concept to our worldwide
costumers through our strong brand.
ALLFETT creates new opportunities and innovative solutions. As a result of the satisfaction of our
customers with our good quality lubrication systems we are continuing in growing in the local and international
market and became one of the successful companies in the field.
Symbols and words shown below are meant to warn a particular risk to persons, material
assets, or the environment. Please carefuly read this manual before installing. Failure to follow the
instructions and safety precautions in this manual could result in serious injury or property damage.
WARNINGS
NoticeCaution
Prohobition
Electricity

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CONTENTS
INTRODUCTION
CONTENTS
PRODUCT DESCRIPTION AND GENERAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT COMPONENTS
FUNCTION
LUBRICANT INFORMATION
ELECTRICAL CONNECTION
RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
PUMP MAINTENANCE
CARTRIDGE CHANGING INSTRUCTIONS
ORDER INFORMATION
WARRANTY
WARRANTY CONDITIONS
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7 - 8
PAGE 9
PAGE 10 - 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16

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ALL- 6 series are piston type electrical grease pumps designed to be used with small machinery
and equipments. Replaceble grease cartridge is used as a reservoir. 350 gram and 675 gram capacity cartridges
eliminates any kind of problem related on filling and also makes this process easier.
Electrical connections of the pump can easily be done by electrical socket placed onto motor cover.
DC type motor voltages can be selected from 12 or 24 Volts. This pump can also be used with ALLFETT
electronic control cards if necessary.
In case the pump is installed so that operator cannot see the level of grease, the ALLFETT low level
sensor can be used to follow the level of grease in cartridges.
PRODUCT DESCRIPTION
GENERAL SPECIFICATIONS
: 150 bar.Working pressure
12 - 24 V DC
:
Motor type
Max. pressure 220 bar.
:
Working temperature -25°C +80°C
:
Grease type NLGI 00 (-30°C) - (-10°C)
NLGI 0 (-10°C) - (0°C)
NLGI 1 (0°C) - (10°C)
NLGI 2 (10°C) - (30°C)
:
Motor protection class IP 54
:
Displacement 4,5 cm³ / minute
:
:
Cartridge capacities 350 gram - 675 gram
:
Outlet coupling M10x1 - Ø6mm
ALL-6 pums are manufactured only lubrication purpose. It is not convenient to run these
pumps more than 2 hours continuously.

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GENERAL DIMENSIONS
Technical drawings below represents the ALL-6 pump. Dimension unit is milimeter.
115mm
Ø8
285mm
Ø69mm
75mm
135mm
Assembly holes
158mm
Ø6

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PRODUCT COMPONENTS
Technical drawings below represents the ALL-6 pump standard and optional model. Optional
components described seperately.
Electrical socket
Follower piston
Grease cartridge
Cartridge support
Security valve
Mounting holes
Cartridge sealing
Support pin
Spring
Progressive distributor
(OPTIONAL)
Grease nipple
Pump body
Motor
protection
cover
Support cover

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Appropriate electrical energy (12 or 24 V DC ) is connected to system ;
Electrical motor start to operate.
Spring returned pump element piston vacuums the lubricant inside reservoir. Rotational movement of the
eccentric pushes pump element piston so that the lubricant vacoomed before is sended to pump element
outlet with high pressure. Working pressure can be adjusted on security valve.
The lubricant coming out from pump elements ;
Displacement volume of the pump element(s) can be connected to single lubrication point. However
displacement volume can also be divided by progressive distributor to feed multiple lubrication points.
Optional system control units ;
Lubrication system and its components can be controlled and monitored with integrated electronic control
cards. Digital sensores and also pressure switches where placed on system components send information to
control card.
FUNCTIONAL DESCRIPTION
Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited also disqualify the warranty.
Distributors and control cards are offered optionally. While ordering a pump, other
components have to be ordered separately according to their properties.
Distributor can be mounted
directy to pump outlet.
Standard distributor usage

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NLGI classes can be used with ALL-1 pumps are described below. Because of the flow characteristics
of grease the NLGI class range should be changed at different weather conditions and also temperature
differencies.
for NLGI 00 grease recomended working temperature is between -30°C and -10°C
for NLGI 0 grease recomended working temperature is between -10°C and 0°C
for NLGI 1 grease recomended working temperature is between 0°C and 10°C
for NLGI 2 grease recomended working temperature is between 10°C and 30°C
LUBRICANT INFORMATION
Lubricant specifications can be used with ALL-1 pumps are described below. Before filling reservoir
please read carefuly these informations.
Lubricant type - GREASE
Lubricant will be used in the system must certainly be clean and any foreign materials
must not enter while filling.
ALL-1 pumps are designed to use with in centralized lubrication systems only. It is not
suitable to use ALL-1 pump for lubricant tranfering or circulation purpose.
To remind that lubricants has content which may hazardous to environment. It is
important that the county specific regulations and laws on the use and disposal of
lubricants must be observed.
Keep in mind that the substances of any lubricant are harmfull to environment. Their
transport and storage require that special safety measures be taken.
Only LITHIUM based and EP additive liquid greases must be used with in system.
It is important that the grease will be used must resistant to high pressure. Make sure the liquid
grease you are using is EP additive.
Do not use rubber based grease in system.
Do not use grease types with graphite in system.

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LUBRICATION INFORMATION
Loosing pressure in lubrication lines depends on differend variables. The most important variables
are pump displacement, environmental temperatures, tube diameter and NLGI class. Each variable must be
considered for correct lubrication.
The chart below represents the approximate pressure loose in tube which 1 meter long. Results are varies
according to pump element displacement volume created by single or multiple pump elements. Result values
are defined in bar.
Grease penetration properties is variable at different environment temperatures.The environmental
temperature around lubrication lines must be concidered for choosing the correct grease. Grease properties
should be appropriate that environmental temperatures. Changing NLGI classes at different temperatures is
important to correct lubrication. If necessary, high temperature resistant lubricants should be used in some
cases.
It should not be forgotten that the grease penetration properties is variable at different
environment temperatures.
PRESSURE LOSE CHART
NLGI class
Tube
diameter
NLGI 0
NLGI 1
NLGI 2
Ø8 x 1
(Ø6mm)
NLGI 0
NLGI 1
NLGI 2
Ø10 x 1
(Ø8mm)
NLGI 0
NLGI 1
NLGI 2
Ø12 x 1
(Ø10mm)
NLGI 0
NLGI 1
NLGI 2
R 1/2
(Ø15,75mm)
NLGI 0
NLGI 1
NLGI 2
R 3/4
(Ø21,25mm)
NLGI 0
NLGI 1
NLGI 2
R 1
(Ø27mm)
NLGI 0
NLGI 1
NLGI 2
Ø6 x 1
(Ø4mm)
10°C0°C-10°C 20°C 30°C
5 cm³ / minute
1,92
3,2
5,12
3,48
5,8
9,28
6,6
11
17,6
1,08
1,8
2,88
0,96
1,6
2,56
1,8
3
4,8
3,48
5,8
9,28
0,54
0,9
1,44
0,33
0,55
0,88
0,48
0,8
1,28
0,9
1,5
2,4
1,8
3
4,8
0,264
0,44
0,704
0,156
0,26
0,416
0,3
0,5
0,8
0,54
0,9
1,44
1,2
2
3,2
0,156
0,26
0,42
0,09
0,16
0,26
0,66
1,1
1,76
0,12
0,2
0,32
0,24
0,4
0,64
0,54
0,9
1,44
-
-
-
-
-
-
Pump element displacement

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Cartridge replacing steps are explained by sections below. The most important point about replacing
the cartridge is, there must not be air gaps inside of cartridge place (Figure-6) on pump body. After old
cartridge removed, little amount grease remaining inside old cartridge should be used to fill cartridge place.
CARTRIDGE REPLACEMENT INSTRUCTIONS
REPLACEMENT STEPS
1. Remove old cartridge from the pump by screwing counter clockwise.
2. After old cartridge removed, little amount grease remaining inside old cartridge should be used to fill
cartridge place (Figure - 1 ).
GREASE MUST BE CLEAN WHILE ADDING TO CARTRIDGE PLACE
 New cartridge will be installed without spring support. 
3. Piston inside new cartridge should be pushed by a long tool (such as hammer) untill 1 or 2 centimeters
long grease out from cartridge outlet (Figure - 2 ).
4. New cartridge should be installed to pump body with grease on the outlet.
5. Put new cartridge to cartridge place on pump then rotate clockwise until gets completely tight. Cartridge
thread must rotate properly and cartridge must stay vertical while rotating.
Grease should overflow between cartridge and pump body as seen in Figure - 3.
6. Spring support should be added on piston inside cartride as shown on Figure - 4.
Please follow the instructions on next page to install spring support system.
Figure - 1
Push this way
At least 1-2cm long
grease should be out
Figure - 2
Cartridge place
Figure - 3
Grease should
overflow
Figure - 4
Piston Spring
placed
up on
piston
Turn
Clockwise

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SPRING SUPPORT INSTALLING INSTRUCTIONS
Spring support will be installed after the grease cartridge has been installed properly on the pump.
Please make sure that the cartridge is properly installed first. Cartridge should stand vertical on the pump
and not sloped at any angle. The seals located in the neck of the cartridge must be crushed for 1 or 2
milimeters.
INSTALLING STEPS
1. Place the spring support on the piston in cartridge as shown in Figure - 6.
Make sure that the support ring must be placed at top of the cartridge.
2. Left side tip of support pin must be placed to pin hole as shown on Figure - 7
3. Right side tip of support pin must be placed to pin hole as shown on Figure - 8
Figure - 8Figure - 7
Support pin
Pin
hole
Left side
pin tip
Figure - 6
Support
ring
Piston
A BC D
Figure - 5
Make sure that the slots of support pin properly located
to pin hole of support ring as shown in Figure - 5 marked
with letter Aand B.
Make sure that the spring is properly located to holes on
support pin as shown in Figure - 5 marked with letter C
and D.
Cartridge installation is complated. Pump is ready for lubrication periods.

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ALL-6 pump electrical connections must be done in accordance with the diagram shown below.
Electrical connections will be done using the socket on the pump motor cover.
The following diagram represents the connection terminals on the motor cover of the pump.
Electrical connection cables must be made on the socket according to these terminals.
PUMP ELECTRICAL CONNECTIONS
If 24 V DC (+) and (-) terminals are not connected correctly during onnection, the motor
will run noisy after started. Connections should be checked.
Figure - 9
(+) (-)
21
12 - 24 V DC 12 - 24 V DC
Connection terminals
(The numbers and signs next to each terminal
represents socket connections.)
Socket screw
Socket
Socket sealing
Connection terminals
After the socket connection is done, it must be fixed in place with the socket screw. It
is not advisable to tighten the screw with excessive force during fixing.
It is enough to tighten the screw until it snaps into place.
Electrical cables of the pump must be connected to compressors control unit.
Do not connect pump directly to electrical energy.

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2. PUMP IS OPERATING BUT NOT SENDING GREASE ;
1. PUMP IS NOT OPERATING.
MAINTENANCE INSTRUCTIONS
Electrical cables of pump may loose or broken ;
Check the electrical cables for proper connection.
Connected electricity may not be DC voltage ;
Connect proper electricity to pump described on the label.
If transformer is used to convert voltace AC to DC ;
Use minimum 5A current transformer.
If Pump is connected to ALLFETT electronic control unit ;
Control unit may be on the waiting period. Wait until working period starts.
When necessary, pressind to additional cycle button on control card operates system for single period.
a.
b.
c.
d.
Grease inside cartridge may empty ;
Replace cartridge with new one by following the steps on PAGE 9 and 10.
Grease may not be appropriate ;
Replace cartridge with appropriate grease. Read PAGE 8 to understand which type of grease is
appropriate.
Pump may taken air inside ;
Instructions explained on page 9 should be read and operated carefully. There must not be air gaps
inside of cartridge place on pump body. After complating cartridge instructions follow the steps below.
Disassemble outlet hoses from distributor block.
Run the pump.
See grease coming from distributor outlets.
Reassemble the hoses to distributor.
a.
b.
c.
Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited also disqualify the warranty.

Fittings on lubrication lines and distributor may be loose ;
Check all fittings on lines and distributor block. If fittings are loose there should be grease leakage.
Tighten all loose fittings.
Lubrication lines between distributor block and lubrication lines may be crushed, damaged
or blocked ;
If the tube remains crushed by an object, cross section of tube become narrow and may not allow
grease passage. In this case the grease release is visible via security valve. Check the hoses for
crushing. Replace the hoses if necessary.
Tube or lubrication point may blocked inside by dirt. In this case the grease release is visible via
security valve. Check the hoses and lubrication points for blockage. Replace the hoses if necessary.
If the tubes are broken grease will not reach to the lubrication points. Grease leaks from places where
breaked.
System components may installed by crew without ALLFETT authorization ;
If distance between pump, distributor and lubrication lines are too long, grease release is visible via
security valve. Connect with ALLFETT service for further consulting.
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MAINTENANCE INSTRUCTIONS
4. PUMP SENDING TOO MUCH GREASE.
Pump may be controlled by PLC unit ;
Decrease the working time period by programming PLC unit.
Pump may be controlled by ALLFETT electronic control unit ;
Refer to the user manual for the control unit used on system. Contact with ALLFETT service if necessary.
a.
b.
3. GREASE IS NOT COMING OUT FROM DISTRIBUTOR.
a.
b.
c.

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RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
1. Damages occur while additional transports after delivering the goods from ALLFETT to the customer
DISQUALIFIES THE WARANTY.
2. Pumps are produced to lubrication purpose only and are not convenient to work more than 2 hours
continuously. Working under maximum pressure more than 2 hours will harm the system. Damages occur
from this reason DISQUALIFIES THE WARANTY.
3. Washing of the pump with pressured water causes damage. Any damage occur from this reason
DISQUALIFIES THE WARANTY.
15.
Plastic follower piston of cartridge must not be removed due to filling purpose. Grease cartridge must
not be filled by removing follower piston.
14.
Lubricant will be used in the system must certainly be clean and any foreign materials must not enter
while changing cartridge.
13.
Rubber based lubricant types must not be used in the system. Damages or faults occur from this reason
DISQUALIFIES THE WARANTY.
12.
Only LITHIUM based and EP additive lubricants must be used with in system.11.
Only proper NLGI class lubricants must be used with in system. NLGI class must be changed according
to weather conditions. Use NLGI 0 for cold weather, increase the NLGI class up to 3 towards hot weathers.
10.
Keeping an uncovered cable(s) during system assembly may cause fatal damages where high voltage
is transformed to low voltage. Lines must be connected properly to prevent personal injury and damage
to property.
8.
7. Damages coming from voltage fluctuation, wrong electricity installation, connecting wrong voltage to
product DISQUALIFIES THE WARANTY.
All electrical connections and lines must be checked regularly for damage and to ensure that they are
firmly in place.
6.
Pumps have an electric driven motor. Electrical lines must be connected properly as described in PAGE
8 and applied only by qualified and instructed personel.
5.
Pump reservoir is made of semi-transparent material to see grease level. Painting any part of the pump
is not recomended. Any painted parts DISQUALIFY THE WARANTY.
4.
Transformer is necessary if there is no  24 V DC  electrical source. Use minimum 5A current transformer.9.
Any foreign materials, dirt or small particules while changing grease cartridge lead to system units failing
and possibly property damage to equipments. Damages or faults occur from this reason DISQUALIFIES
THE WARANTY.

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If the pump works without lubricant, pump elements will send air to the points instead of grease. Because
of that any points connected to pump will not get any lubricant. Damages on pump and on the system
coming from that reason DISQUALIFIES THE WARANTY.
16.
Disassembling or loosing any part while pump working is prohibited. Any damage coming from this
reason DISQUALIFIES THE WARANTY. Also any personal injury occur from this reason ALLFETT does
not accept responsibility.
17.
Another goal of Centralized Lubrication Systems is to protect environment. So it is adviced to fill grease
to the systems by mobile or hand pumps.
18.
Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited
and DISQUALIFIES THE WARANTY. Only maintenance may apply descibed in PAGE 14 - 15. ALLFETT
Technical Service must be informed to any other possible troubles and necessary procedures must be
performed.
19.
ALLFETT Mekanik ve Elektronik Sistemler SAN. TIC. LTD. STI and ALLFETT Pazarlama ve Dis Ticaret LTD.
STI. does not accept responsibility for damages described in items above on equipments which ALLFETT
systems are installed.
20.
RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS

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PRODUCT ORDER INFORMATION
SALES
ALL- 6 pompa - 12 V DC - NLGI 2
ALL- 6 pompa - 24 V DC - NLGI 2
Grease cartridge - 675 Gr. - Empty
Grease cartridge - 350 Gr. - Empty
Grease cartridge - 675 Gr. - NLGI 2
Grease cartridge - 350 Gr. - NLGI 2
GR 00 01 BE
GR 00 02 BE
GR 67 50 02
GR 35 00 02
Ordering numberProduct name
10 12 06 A5
10 24 06 A5

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Utilisation of this warranty certificate has been permitted by The Republic of Turkey, The Ministry
of Industrial and Commerce, The general Administration of Protection of Consumer Right and Competition,
in accordance with the law numbered 4077 .
WARRANTY
PRODUCER COMPANY
FAX :
TELEPHONE :
CENTRAL ADRESS :
NAME : ALLFETT Mekanik ve Elektronik Sistemler
San. ve Tic. Ltd. Þti.
0212 501 33 37
0212 501 32 01 (PBX)
Yeni Eyup Bulvari, Topcular Cad. Set Ustu, No:1 Demirkapý-
Rami / Ýstanbul
AUTHORISED PERSON
SIGNATURE - STAMP : :
PRODUCT
TYPE : Elektrikli gres pompasý
BRAND : ALLFETT
MODEL :
SERIAL NUMBER :
DELIVERY DATE / PLACE :
WARRANTY : 2 YIL
REPAIR TIME : 30 days
...................................
...................................
ALL-6
SALER COMPANY
NAME :
CENTRAL ADRESS :
TELEPHONE :
BILL DATE / NUMBER :
FAX :
...................................
...................................
...................................
...................................
...................................

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The warranty period is two years from the date of delivery.
The product including all its components is under the warranty of our company.
In case of defects within the warranty period the period spent in repairing is added to the warranty
period. The repairing period is maximum 30 days. This period starts from the date of delivery of
the product to the services centers or to the seller, the agency the representative, the importer or
the manufacturer of the product respectively, in case there are service centers.
In case the product has material, workmanship or manufacturing defects, the product will be
repaired free of charge and expenses of any sort including labor, the value of the parts replaced
or any our charges.
The product will be replaced free of charge;
- If the product permanently disfunctions due to repeating the same defect more than four times
within the warranty period
- If the maximum period for repairing is exceeded.
- If it is determined that the defect cannot be repaired by report written by the service, or in
the absence of service centers, by the seller, agency, representative, importer or manufacturer of
the product respectively.
The present warranty does not cover damages resulting from importer handling by deviating from
the instructions in the manual.
General administration of protection of consumer rights and competition in the ministry of industry
and commorce may be applied for problems concerning the warranty certificate.
1.
2.
3.
4.
5.
6.
7.
WARRANTY CONDITIONS
DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL AND
HUMAN HEALTH DURING USE
All ALLFETT systems are producing according to relevant provisions of security regulations. There
is no risk for environmental and human health during use.
TRANSPORT AND STORAGE
There are no restrictions on transportation by land, air and sea. In general, products should be
stored in a dry and dust-free environment. The storage temperatures are between -10°C and +40°C.
All products are packed with paper based support matarial to reduce damage. Upon receiving the
package please check the items for possible damage.