Allfett Multi Line ALL-25 Series Reference manual

ALL-25 Multi Line Series
ELECTRICAL GREASE PUMP
INTRODUCTION AND USER MANUAL
VERSION 2.00

PAGE 1
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All industrial machinery, equipments and vehicles are working under abrasive operating conditions.
The wear between frictional parts become the most highest level at these conditions. Machinery expose bad
weather, dust, dirt, rain, snow and heavy weight in most cases. Consequently unwanted breakdowns occur
and by that way productivity loss is inevitable.
Using automatic lubrication system only increase your profitability. ALLFETT completely take over
the work load spend on lubrication with a system which is bringing togather a pump, control unit, distributors,
tubes and couplings. Lubrication work is done by ALLFETT centralized lubrication systems in efficient time
of machinery or vehicle which is while operating.
Lubrication is important for all frictional parts but using correct lubrication system and method only
protect parts from wearing for a long time. Feeding lubrication points with correct dosage of lubricant at
certain intervals while machinery is operating, provides lubricant film in place longer between parts. By
ALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased.
INTRODUCTION
ABOUT MANUFACTURER
With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able
to provide a wide professional approach to select the correct Centralized Lubrication System for industry and
heavy machinery.
A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems
in order that systems meet the very tight quality procedures and state of the art processes are employed.
ALLFETT is among the few companies whose products meet the exact technical and quality standards for a
correct central lubrication. We present our high quality and advanced product design concept to our worldwide
costumers through our strong brand.
ALLFETT creates new opportunities and innovative solutions. As a result of the satisfaction of our
customers with our good quality lubrication systems we are continuing in growing in the local and international
market and became one of the successful companies in the field.
Symbols and words shown below are meant to warn a particular risk to persons, material
assets, or the environment. Please carefuly read this manual before installing. Failure to follow the
instructions and safety precautions in this manual could result in serious injury or property damage.
WARNINGS
NoticeCaution
Prohobition
Electricity

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CONTENTS
INTRODUCTION
CONTENTS
PRODUCT DESCRIPTION AND GENERAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT COMPONENTS
FUNCTION
PUMP ELEMENT DESCRIPTION
LUBRICANT INFORMATION
STANDARD ELECTRICAL CONNECTION
OPTIONAL ELECTRICAL CONNECTION
RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
PUMP MAINTENANCE
PUMP ELEMENT MAINTENANCE
ORDER INFORMATION
WARRANTY
WARRANTY CONDITIONS
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8 - 9
PAGE 10
PAGE 11
PAGE 12 - 13
PAGE 14
PAGE 15
PAGE 16
PAGE 17
PAGE 18

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PRODUCT DESCRIPTION
OPTIONAL SPECIFICATIONS
Pump element displacement
(Single pump element)
(Ø5) 5cm³ / minute
(Ø6) 7.5cm³ / minute
(Ø7) 9.5cm³ / minute
:
Pump element 1 -20 pump elements can be installed.:
ALL-25 multi line electrical grease pumps are manufactured only for lubrication purpose. Pump
displacement is varius to provide required lubrication needs. Optionally obtained pump element(s) creates
pressurized grease out with different displacement volumes. 1 and up to 20 pump elements can be installed
to pump body.
The pump reservoir is manufactured from sheet metal. Level of grease is controlled by ALLFETT
low level sensor.
ALL-25 multi line pumps can be controlled and monitored with externall electronic control cards.
Optional control card feature also displays warnings as broken fuse, fault and alarms.
GENERAL SPECIFICATIONS
:
Reservoir capacities 25 Liters
Working temperature -25°C +80°C
:
Grease types NLGI 00 (-30°C) - (-10°C)
NLGI 0 (-10°C) - (0°C)
NLGI 1 (0°C) - (10°C)
NLGI 2 (10°C) - (30°C)
NLGI 3 (30°C +)
:
: 400 bar. (Security relief valve factory adjustment)Working pressure
380 V AC
:
Motor type
Motor protection class IP 54
:
ALL-25 pums are manufactured only lubrication purpose. It is not convenient to run
these pumps more than 2 hours continuously.

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PRODUCT DIMENSIONS
Technical drawings below represents the ALL-25 multi line type pump which has 25 liters reservoir
capacities. Dimension unit is milimeter.
QUALITY SYSTEM
ISO 9001
BUREAU VERITAS
Certification
This product is produced by ALLFETT Mekanik ve Elektronik Sistemler
San. Tic. Ltd. Sti. company, which, is certificated by Bureau Veritas with
certificate to compatible for ISO 9001:2008standard and owner of the
quality management system.
280mm
270mm
400mm
868mm
425mm

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PRODUCT COMPONENTS
Technical drawings below represents the ALL-25 multi line type pump which has 25 liters reservoir
capacities. Optional and standart components are described below.
TECHNICAL SERVICE
Low level
indicator
(Optional)
Reservoir
25 Liters
Reservoir
locks
Reservoir
cover
Pum element
positions
(1 - 20)
Pump body
Chassis
380 V AC
motor
Motor electrical
connections
Low and high level
indicator
(Optional)
Follower piston
(Optional)

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Appropriate electrical energy (220 or 380 V AC ) is connected to system ;
Electrical motor start to operate and agitator inside reservoir rotates clockwise.
Spring returned pump element piston vacuums the lubricant inside reservoir. Rotational movement of the
eccentric pushes pump element piston so that the lubricant vacoomed before is sended to pump element
outlet with high pressure. Working pressure can be adjusted on security valve.
The lubricant coming out from pump elements ;
Displacement volume of the pump element(s) can be connected to single lubrication point. However
displacement volume can also be divided by progressive distributor to feed multiple lubrication points.
Optional system control units ;
Lubrication system and its components can be controlled and monitored with integrated electronic control
cards. Digital sensores and also pressure switches where placed on system components send information to
control card.
FUNCTIONAL DESCRIPTION
Pump elements, distributors and control cards are offered optionally. While ordering
a pump, other components have to be ordered separately according to their properties.

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PUMP ELEMENT DESCRIPTION
ALL-25 multi line grease pumps are available in several displacement volumes. These volumes can
be created with pump elements which are optionally offered. 1 to 20 Pump elements can be applied onto
ALL-25 Multi Line type pump body to take grease out. Even though single pump element can be used as
outlet, multiple pump elements can be bridged as single outlet to get more displacement.
Pump element is equiped with security relief valve to protect any damage may occure from high
pressure. Lubrication system pressure is increasing when a lubrication point is blocked. Up to 450 bar. pressure,
lubrication systems working pressure can be adjusted by security relief valve. Lubricant with over pressure
will be out from exhoust hole.
Pump elements are manufactured in 3 types according to diplacement amounts. These types can
be described as its piston diameter ;
with Ø5 mm piston, pump elements outlet displacement is 5cm³ / minute
with Ø6 mm piston, pump elements outlet displacement is 7.5cm³ / minute
with Ø7 mm piston, pump elements outlet displacement is 9.5cm³ / minute
42 mm
Suction hole
Piston
Spring
Security
relief valve
adjust screw
Outlet coupling
Exhaust hole
Pump elements are offered optionally. When ordering a pump, pump elements have to
be ordered separately according to displacement properties.

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NLGI classes can be used with ALL-25 pumps are described below. Because of the flow characteristics
of grease the NLGI class range should be changed at different weather conditions and also temperature
differencies.
for NLGI 00 grease recomended working temperature is between -30°C and -10°C
for NLGI 0 grease recomended working temperature is between -10°C and 0°C
for NLGI 1 grease recomended working temperature is between 0°C and 10°C
for NLGI 2 grease recomended working temperature is between 10°C and 30°C
for NLGI 3 grease recomended working temperature is 30°C and over
LUBRICANT INFORMATION
Lubricant specifications can be used with ALL-25 pumps are described below. Before filling reservoir
please read carefuly these informations.
Lubricant type - GREASE
Lubricant will be used in the system must certainly be clean and any foreign materials
must not enter while filling.
ALL-25 pumps are designed to use with in centralized lubrication systems only. It is
not suitable to use ALL-25 pump for lubricant tranfering or circulation purpose.
To remind that lubricants has content which may hazardous to environment. It is
important that the county specific regulations and laws on the use and disposal of
lubricants must be observed.
Keep in mind that the substances of any lubricant are harmfull to environment. Their
transport and storage require that special safety measures be taken.
Only LITHIUM based and EP additive liquid greases must be used with in system.
It is important that the grease will be used must resistant to high pressure. Make sure the liquid
grease you are using is EP additive.
Do not use rubber based grease in system.
Do not use grease types with graphite in system.

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LUBRICATION INFORMATION
Loosing pressure in lubrication lines depends on differend variables. The most important variables
are pump displacement, environmental temperatures, tube diameter and NLGI class. Each variable must be
considered for correct lubrication.
The chart below represents the approximate pressure loose in tube which 1 meter long. Results are varies
according to pump element displacement volume created by single or multiple pump elements. Result values
are defined in bar.
Grease penetration properties is variable at different environment temperatures.The environmental
temperature around lubrication lines must be concidered for choosing the correct grease. Grease properties
should be appropriate that environmental temperatures. Changing NLGI classes at different temperatures is
important to correct lubrication. If necessary, high temperature resistant lubricants should be used in some
cases.
It should not be forgotten that the grease penetration properties is variable at different
environment temperatures.
PRESSURE LOSE CHART
Grease
class
Tube
diameter
NLGI 0
NLGI 1
NLGI 2
Ø8 x 1
(Ø6mm)
NLGI 0
NLGI 1
NLGI 2
Ø10 x 1
(Ø8mm)
NLGI 0
NLGI 1
NLGI 2
Ø12 x 1
(Ø10mm)
NLGI 0
NLGI 1
NLGI 2
R 1/2
(Ø15,75mm)
NLGI 0
NLGI 1
NLGI 2
R 3/4
(Ø21,25mm)
NLGI 0
NLGI 1
NLGI 2
R 1
(Ø27mm)
NLGI 0
NLGI 1
NLGI 2
Ø6 x 1
(Ø4mm)
10°C0°C-10°C 20°C 30°C
( 7,5 cm³ / minute )
2,4
4
6,4
4,2
7
11,2
7,8
13
20,8
1,44
2,4
3,84
1,14
1,9
3
2,1
3,5
5,6
3,9
6,5
10,4
0,66
1,1
1,76
0,42
0,7
1,12
0,6
1
1,6
1,1
1,8
2,88
2,16
3,6
5,76
0,3
0,5
0,8
0,18
0,3
0,48
0,36
0,6
0,96
0,66
1,1
1,76
1,32
2,2
3,52
0,18
0,3
0,48
0,1
0,18
0,29
0,84
1,4
2,24
0,12
0,2
0,32
0,27
0,45
0,72
0,6
1
1,6
0,07
0,12
0,19
-
-
-
0,06
0,1
0,16
0,15
0,25
0,4
0,33
0,55
0,88
-
-
-
-
-
-
10°C0°C-10°C 20°C 30°C
( 22,5 cm³ / minute )
4,2
7
11,2
7,2
12
19,2
12
20
32
2,4
4
6,4
2
3,4
5,44
3,48
5,8
9,28
6
10
16
1,2
2
3,2
0,72
1,2
1,92
0,96
1,6
2,56
1,8
3
4,8
3,24
5,4
8,64
0,54
0,9
1,44
0,33
0,55
0,88
0,54
0,9
1,44
1
1,7
2,72
1,92
3,2
5,12
0,3
0,5
0,8
0,18
0,3
0,48
1,56
2,6
4,16
0,2
0,34
0,54
0,42
0,7
1,12
0,84
1,4
2,24
0,108
0,18
0,29
0,06
0,1
0,16
0,114
0,19
0,3
0,228
0,38
0,61
0,48
0,8
1,28
0,06
0,1
0,16
-
-
-
0,3
0,5
0,8
0,12
0,2
0,32
0,06
0,1
0,16
-
-
-
10°C0°C-10°C 20°C 30°C
( 52,5 cm³ / minute )
6
10
16
10,2
17
27,2
18
30
48
4,08
6,8
10,88
2,88
4,8
7,68
4,8
8
12,8
9
15
24
1,8
3
4,8
1,14
1,9
3,04
1,44
2,4
3,84
2,4
4
6,4
4,2
7
11,2
0,84
1,4
2,24
0,51
0,85
1,36
0,84
1,4
2,24
1,44
2,4
3,84
2,64
4,4
7,04
0,48
0,8
1,28
0,288
0,48
0,77
2,64
4,4
7,04
0,288
0,48
0,77
0,54
0,9
1,44
1,02
1,7
2,72
0,156
0,26
0,42
0,096
0,16
0,26
0,156
0,26
0,42
0,288
0,48
0,77
0,6
1
1,6
0,084
0,14
0,22
-
-
-
0,36
0,6
0,96
0,168
0,28
0,45
0,084
0,14
0,22
-
-
-
1 Pump element displacement 3 Pump element displacement 6 Pump element displacement

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ELECTRICAL CONNECTIONS
If ALL-25 pump will be used with ALLFETT EK-9 external control box, electrical lines must be
connected properly as described in schema below.
Pumps have an electric driven motor. Electrical lines must be connected properly as described in
schema below. Electrical connections are placed on motor.
Any maintenance on ALL-25 pumps under electrical voltage could lead to personal
injury. Disconnect all electrical power before any maintenance .
Electrical connection box
380 V AC Connection
R
S
W1V1U1
T
380 V AC Control box connection
(380 V AC INPUT)
I
O
R S T
R S T
(Motor Out)

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OPTIONAL ELECTRICAL CONNECTION
ALL-25 multi line pumps has 2 different type low level indicator option. Only low level indicator and
low and high level indicator connections are described below separatelly. Please make sure that you have
one of this option before installing.
Any maintenance on ALL-25 pumps under electrical voltage could lead to personal
injury. Disconnect all electrical power before any maintenance .
Only low level indicator
Socket connection
3
21
Low level (+) Low level signal
Low level (-)
Low & High level indicator
Socket connection
3
21Low level
(+) input
Low level
(+) output
Contact connection
High level
(+) output
Contact connection
High level
(+) input
12 - 24 V DC
12 - 24 V DC
Low level indicator options are sold separatelly. It is important that the correct low
level option must be connected to pump.

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RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
1. Damages occur while additional transports after delivering the goods from ALLFETT to the customer
DISQUALIFIES THE WARANTY.
Only proper NLGI class lubricants must be used with in system. NLGI class must be changed according
to weather conditions. Use NLGI 0 for cold weather, increase the NLGI class up to 3 towards hot weathers.
9.
Only LITHIUM based and EP additive lubricants must be used with in system.10.
Rubber based lubricant types must not be used in the system. Damages or faults occur from this reason
DISQUALIFIES THE WARANTY.
11.
Lubricant will be used in the system must certainly be clean and any foreign materials must not enter
while filling.
12.
Any foreign materials, dirt or small particules while filling lead to system units failing and possibly property
damage to equipments. Damages or faults occur from this reason DISQUALIFIES THE WARANTY.
13.
Pump must be filled from the grease nipple. If grease level is lower than the minimum level (as you can
not see grease level) grease nipple must be used to prevent air entrance inside the pomp body. Lockable
filling cover option can only be used after filling pump from grease nipple up to minimum level.
14.
Keeping an uncovered cable(s) during system assembly may cause fatal damages where high voltage
is transformed to low voltage. Lines must be connected properly to prevent personal injury and damage
to property.
8.
7. Damages coming from voltage fluctuation, wrong electricity installation, connecting wrong voltage to
product DISQUALIFIES THE WARANTY.
All electrical connections and lines must be checked regularly for damage and to ensure that they are
firmly in place.
6.
Pumps have an electric driven motor. Electrical lines must be connected properly as described in PAGE
10 and applied only by qualified and instructed personel.
5.
Pump reservoir is made of transparent material to see grease level. Painting any part of the pump is
not recomended. Any painted parts DISQUALIFY THE WARANTY.
4.
3. Washing of the pump with pressured water causes damage. Any damage occur from this reason
DISQUALIFIES THE WARANTY.
2. Pumps are produced to lubrication purpose only and are not convenient to work more than 2 hours
continuously. Working under maximum pressure more than 2 hours will harm the system. Damages occur
from this reason DISQUALIFIES THE WARANTY.

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ALLFETT Mekanik ve Elektronik Sistemler SAN. TIC. LTD. STI and ALLFETT Pazarlama ve Dis Ticaret LTD.
STI. does not accept responsibility for damages described in items above on equipments which ALLFETT
systems are installed.
20.
Another goal of Centralized Lubrication Systems is to protect environment. So it is adviced to fill grease
to the systems by mobile or hand pumps.
18.
If the pump works without lubricant, pump elements will send air to the points instead of grease. Because
of that any points connected to pump will not get any lubricant. Damages on pump and on the system
coming from that reason DISQUALIFIES THE WARANTY.
16.
If pump will be filled by opening top cover, environment must be clean to avoid any foreign materials
entering to reservoir. Any foreign materials, dirt or small particules while filling lead to system units failing
and possibly property damage. Damages or faults occur from this reason DISQUALIFIES THE WARANTY.
15.
Disassembling or loosing any part while pump working is prohibited. Any damage coming from this
reason DISQUALIFIES THE WARANTY. Also any personal injury occur from this reason ALLFETT does
not accept responsibility.
17.
Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited
and DISQUALIFIES THE WARANTY. Only maintenance may apply descibed in PAGE 14 - 15. ALLFETT
Technical Service must be informed to any other possible troubles and necessary procedures must be
performed.
19.
QUALITY SYSTEM
ISO 9001
BUREAU VERITAS
Certification
This product is produced by ALLFETT Mekanik ve Elektronik Sistemler
San. Tic. Ltd. Sti. company, which, is certificated by Bureau Veritas with
certificate to compatible for ISO 9001:2008standard and owner of the
quality management system.

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PUMP MAINTENANCE
2. IF PUMP NOT SENDING GREASE
1. IF PUMP NOT STARTS
Electrical connections of the pump may be loosen or broken. Check the electrical cables and connections
of the system according to schemas on page 10.
Connected electricity to pump may different then  AC  voltage. Connect the electricity 380 V AC which
is marked on pump sticker.
One of the connected electeric lines ( T,S,R for 380 V ) may down or low power.
Check all AC lines are working properly.
If pump has low level indicator ;
Control unit (PLC or integrated control card) may give failure and stops the pump because of the grease
inside pump decreased under minimum level. Fill the reservoir according to items 10, 11, 12, 13, 14,
15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS.
If ALLFETT control card is connected the system ;
Electronic control card may be in waiting period. Wait until working time starts.
If necessary control card pass to working period by pressing ADDITIONAL CYCLE button.
a.
b.
c.
d.
e.
Grease inside pump decreased under minimum level. Fill the reservoir according to items 9 to 16 in
RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS.
Pump elements may take air due to work without grease ;
Read and apply PUMP ELEMENT MAINTENANCE information on page 16.
a.
b.
Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited and disqualify the warranty.
TECHNICAL SERVICE
Any maintenance on ALL-25 pumps under high pressure could lead to personal injury.
Discharge the system pressure before any maintenance .

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PUMP ELEMENT MAINTENANCE
Pump elements piston spring may broken. Remove the pump element and spring carefully. Pay
attention spring does not fall into body. Change the spring if necessary.
Pump elements piston may blocked. Remove the pump element and clean with diesel based liquid.
Assemble it to the pump body after drying with pressurized air.
Sealing ring inside the pump elements check-valve may weared or damaged. Change the sealing ring.
Grease may seen coming out from the security valve discharge. This means there is a blockage in
lubrication point or distributor connected this pump element. Blockage may cause the system to reach
very high pressures and couse explode the lubrication lines. Blockage must be identified and fixed.
a.
b.
c.
d.
Remove connected tube from pump elements outlet coupling. Loose pump element from
pump body for 2 - 3 turns. Start to operate pump. When grease coming from around pump element
body, tighten again pump element body to pump. Pump should run contiuously untill grease without
air is seen from pump element outlet. When the grease without air seen from pump element outlet,
coupling must be tightened to outlet again
With this process pump element is now ready to send grease to lubrication point. Grease
coming out from end point of lubrication line may take long time according to line length.
If problems may appear while operate ;
First use of the pump after filling reservoir, air mut be send out from pump element(s).
To do this operation please read description below ;
ALL-25 Multi Line pump body is suitable for 1 and up to 20 pump elements.
Filling the pump must be done by grease nipple on pump body.
Pump element outlet
Security valve body
Pump element body
Grease suction hole
Piston spring
Piston
Security valve discharge
Pump body

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PRODUCT ORDER INFORMATION
SALES
Ordering numbersProduct name - Description
ALL-25 Multi line Pump - 380 V AC - 25 Liters - Standard
ALL-25 Multi line Pump - 380 V AC - 25 Liters - Low level
ALL-25 Multi line Pump - 380 V AC - 25 Liters - low & High level
10 38 25 CH
10 38 26 CH
10 38 27 CH

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Utilisation of this warranty certificate has been permitted by The Republic of Turkey, The Ministry
of Industrial and Commerce, The general Administration of Protection of Consumer Right and Competition,
in accordance with the law numbered 4077 .
WARRANTY
PRODUCER COMPANY
FAX :
TELEPHONE :
CENTRAL ADRESS :
NAME : ALLFETT Mekanik ve Elektronik Sistemler
San. ve Tic. Ltd. Þti.
0212 501 33 37
0212 501 32 01 (PBX)
Yeni Eyup Bulvari, Topcular Cad. Set Ustu, No:1 Demirkapý-
Rami / Ýstanbul
AUTHORISED PERSON
SIGNATURE - STAMP : :
PRODUCT
TYPE : Elektrikli gres pompasý
BRAND : ALLFETT
MODEL :
SERIAL NUMBER :
DELIVERY DATE / PLACE :
WARRANTY : 2 Years
REPAIR TIME : 30 days
...................................
...................................
ALL-25 Multi Line
SALER COMPANY
NAME :
CENTRAL ADRESS :
TELEPHONE :
BILL DATE / NUMBER :
FAX :
...................................
...................................
...................................
...................................
...................................

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The warranty period is two years from the date of delivery.
The product including all its components is under the warranty of our company.
In case of defects within the warranty period the period spent in repairing is added to the warranty
period. The repairing period is maximum 30 days. This period starts from the date of delivery of
the product to the services centers or to the seller, the agency the representative, the importer or
the manufacturer of the product respectively, in case there are service centers.
In case the product has material, workmanship or manufacturing defects, the product will be
repaired free of charge and expenses of any sort including labor, the value of the parts replaced
or any our charges.
The product will be replaced free of charge;
- If the product permanently disfunctions due to repeating the same defect more than four times
within the warranty period
- If the maximum period for repairing is exceeded.
- If it is determined that the defect cannot be repaired by report written by the service, or in
the absence of service centers, by the seller, agency, representative, importer or manufacturer of
the product respectively.
The present warranty does not cover damages resulting from importer handling by deviating from
the instructions in the manual.
General administration of protection of consumer rights and competition in the ministry of industry
and commorce may be applied for problems concerning the warranty certificate.
1.
2.
3.
4.
5.
6.
7.
WARRANTY CONDITIONS
DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL AND
HUMAN HEALTH DURING USE
All ALLFETT systems are producing according to relevant provisions of security regulations. There
is no risk for environmental and human health during use.
TRANSPORT AND STORAGE
There are no restrictions on transportation by land, air and sea. In general, products should be
stored in a dry and dust-free environment. The storage temperatures are between -10°C and +40°C.
All products are packed with paper based support matarial to reduce damage. Upon receiving the
package please check the items for possible damage.

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