Alliance Laundry Systems F232122R3 Owner's manual

Supplement
Water Saving System
Installation, Maintenance,
Operation and Programming
Instructions Supplement
Refer to Page 3 for Model Identification
Q027IE3A
UW
UF
Q027I
NOTA: El manual en
español aparece después
del manual en inglés.
Part No. F232122R3
October 2000
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)

© Copyright 2000, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F232122 1
Table of
Contents
Introduction......................................................................................... 3
Model Identification ............................................................................. 3
Installation........................................................................................... 5
Dimensional Clearance......................................................................... 6
Machine Foundation ............................................................................. 8
Water Saving Tank Frame Foundation for Pocket
Hardmount Models (UWPV) ......................................................... 8
Mechanical Installation......................................................................... 9
Mounting Bolt Installation for Cabinet Freestanding
Models (UFPV) with
Water Saving System ..................................................................... 9
Mounting Bolt Installation for Pocket Hardmount
Models (UWPV) with Water Saving System................................. 9
Removing Top Section .................................................................... 11
Instructions for Installation of Pocket Hardmount
Models (UWPV) with Water Saving System..................................... 13
Tank Overflows ............................................................................... 18
Steam Heat Option........................................................................... 18
Instructions for Installation of Cabinet Freestanding
Models (UFPV) with Water Saving System ...................................... 19
Tank Overflows ............................................................................... 21
Maintenance ........................................................................................ 23
Daily ..................................................................................................... 23
Beginning of Day............................................................................. 23
End of Day ....................................................................................... 23
Weekly.................................................................................................. 23
Monthly................................................................................................. 23
Removal from Service ........................................................................ 25
Decommissioning ................................................................................. 25
Operation............................................................................................. 27
LED Display ......................................................................................... 27
Manual Mode Control Feature.............................................................. 27
Programming ...................................................................................... 29
Programming a Recovery Fill from Water Saving Tank(s).................. 29
Programming a Water Saving Drain Step ............................................ 29
Programming Cycles ............................................................................ 29

2F232122
Notes

3
F232122
Introduction
Model Identification
Information in this manual is applicable to these models:
UW 60 PV
UW 100 PV
UF 35 PV
UF 50 PV
UF 85 PV

F232122
4
Notes

5
F232122
Installation
This manual is designed as a supplement to the
installation, maintenance, operation and programming
of PV model Pocket Hardmount and Cabinet
Freestanding washer-extractors equipped with the
Water Saving System (WSS). This manual should be
used in addition to the information found in manuals
with part numbers F232084, F232089, F232058 and
F232059 (supplied with the washer-extractor).
General Specifications for Models with Water Saving System
Models Pocket Hardmount Cabinet Freestanding
UW60PV UW100PV UF35PV UF50PV UF85PV
Overall Dimensions
Overall width, in (mm) 41-7/16 (1053) 47-1/16 (1195) 35 (889) 39 (990.6) 46-1/2 (1181.1)
Overall height, in (mm) 91 (2311) 95-5/8 (2429) 81-1/2 (2070) 85 (2159) 95-1/2 (2426)
Overall depth, in (mm) 61-3/4 (1568) 73-1/4 (1861) 54 (1392) 56.85 (1449) 65-3/4 (1670)
Weight and Shipping Information
Net weight, lb (kg) 1450 (657.7) 1810 (821) 1312 (595.1) 1700 (771.1) 3100 (1406.1)
Domestic shipping weight,
lb (kg)
1560 (707.6) 1935 (877.7) 1410 (639.6) 1800 (816.5) 3250 (1474.2)
Domestic shipping volume,
ft3(m3)
207 (5.8) 212 (6.0) 137 (3.88) 143 (4.05) 201 (4.04)
Export shipping weight,
lb (kg)
1600 (726) 2130 (967) 1500 (681) 1900 (863) 3350 (1521)
Export shipping volume,
ft3(m3)
229 (6.5) 235 (6.7) 137 (3.88) 143 (4.05) 201 (5.69)
Electrical Specifications for Models with Water Saving System*
Voltage Designation Standard Electric Heat
Model Code Voltage Cycle Phase Wire Full Load
Amps Breaker AWG mm2Full
Load
Amps Breaker AWG mm2
60
WSS
N 440-480 50-60 3 3 6 15 14 3x2.5 33 40 8 3x10
P 380-415 50-60 3 3 6 15 14 3x2.5 29 40 8 3x10
Q 200-240 50-60 3 3 12 15 14 3x2.5 66 80 3 3x25
35
WSS
N 440-480 50-60 3 3 6 15 14 3x2.5 32 35 8 3x10
P 380-415 50-60 3 3 6 15 14 3x2.5 32 35 8 3x10
Q 200-240 50-60 3 3 12 15 14 3x2.5 50 50 8 3x10
50
WSS
N 440-480 50-60 3 3 6 15 14 3x2.5 43 50 8 3x10
P 380-415 50-60 3 3 6 15 14 3x2.5 43 50 8 3x10
Q 200-240 50-60 3 3 12 15 14 3x2.5 76 80 4 3x25
NOTE: Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.
*Voltage information for *UW80PVWSS mdoels is the same as that of standard UW80PV models.

Installation
F232122
6
Dimensional Clearance
UWPV Pocket Hardmount with Water Saving System
Machine Dimensions*
Dimensions 60 100
in. mm in. mm
A4-7/16 1052.5 47-1/16 1195.4
B91 2311 95-5/8 2428.9
C61-3/4 1568 73-1/4 1861
D15-3/4 400 15-3/4 400
* Allow a minimum of 24 inches (610 mm) at the rear and 18 inches (460 mm) at the sides for maintenance, inspection and
adjustment. Allow at least 18 inches (460 mm) between machines in multiple installations.
Q020I
Q020I
B
A
C
D

Installation
7
F232122
UFPV Cabinet Freestanding with Water Saving System
Machine Dimensions*
Dimensions 35 50 85
in. mm in. mm in. mm
A35 889 39 990.6 46-1/2 1181.1
B81-1/2 2070 85 2159 95-1/2 2426
C57 1448 60-1/2 1537 68 1727
D15-3/4 400 15-3/4 400 15-3/4 400
* Allow a minimum of 24 inches (610 mm) at the rear and 18 inches (460 mm) at the sides for maintenance, inspection and
adjustment. Allow at least 18 inches (460 mm) between machines in multiple installations.
Q002I
AC
B
D

Installation
F232122
8
Machine Foundation
For machine foundation information for both UWPV
and UFPV models, refer to section in respective
installation/maintenance manuals.
For UFPV models with the Water Saving System, refer
to Table 1 for total floor load data.
Water Saving Tank Frame Foundation for
Pocket Hardmount Models (UWPV)
A proper frame foundation is absolutely necessary for
all UWPV washer-extractors with WSS because of the
water weight at elevated heights.
NOTE: Do not mount on wooden floors, above
ground level, or over basements. Installation must
be “slab on grade”or equal.
IMPORTANT: Ensure that the tank frame is
installed on a level floor of sufficient strength and
that the recommended clearances for inspection
and maintenance are provided. Never allow the
inspection and maintenance space to be blocked.
The tank frame must be anchored to a smooth level
surface so that all four legs are supported and rest on
the mounting surface.
If the washer-extractor installation will include the
WSS, the elevated base must be designed to
accommodate the additional width of 4 inches on each
side of the washer-extractor and correct alignment.
Static washer-extractor, tank and frame load on the
floor or foundation is shown in Table 2.
UFPV Cabinet Freestanding
Floor Load Data
35 50 85
Static floor load,
lbs (kN)
2193
(9.755)
2675
(11.899)
5052
(22.472)
Static Pressure,
lbs/ft2 (kN/m2)
231
(11.07)
239
(11.45)
313
(15.00)
Table 1
UWPV Pocket Hardmount
Floor Load Data
60 100
Static floor load,
lbs (kN)
2617
(11.7)
4341
(19.3)
Static pressure per leg,
lbs/ft2(kN/m2)
227
(10.9)
271
(13.0)
Table 2

Installation
9
F232122
Mechanical Installation
Mounting Bolt Installation for Cabinet
Freestanding Models (UFPV) with
Water Saving System
Refer to the Installation/Maintenance manual
(P/N F232059) for mounting bolt installation
information for UFPV models.
Mounting Bolt Installation for Pocket
Hardmount Models (UWPV) with Water
Saving System
NOTE: The WSS frame must be permanently
attached to the floor.
All UWPV machines use 5/16-18 x 6" bolts for
mounting the tank frame. Use the mounting bolt
layouts in Figure 2.
The threaded end of the bolts should extend 2 inches
above the surface of the floor.
Refer to Figure 1 for a typical installation of individual
mounting bolts for the water saving frame.
Figure 1
Q028I
15/16" (8 mm)
26" (52 mm)
3Frame
2
13

Installation
F232122
10
Figure 2
Q023I
Q024I
Q023I
41-5/16" (1049 mm)
34-1/8"
(867 mm)
3/4"
(19 mm)
4-13/16"
(106 mm)
9/16" (14 mm)
9"
(229 mm)
10-3/4"
(273 mm)
10-11/16"
(271 mm)
2"
(51 mm)
4-27/32"
(123 mm)
36"
(914 mm)
31-5/8"
(803 mm)
35-5/8"
(905 mm)
4-27/32"
(123 mm)
37-7/8"
(962 mm)
Outline of
Stand Boundary
Outline of
Frame Base
Front Edge of Machine
Outline of
Stand Leg
UW60PV
39-1/4"
(997 mm)
2-9/16"
(65 mm)
1-1/4"
(32 mm)
34-19/32"
(879 mm) 3-13/16"
(97 mm)
3/4"
(19 mm)
3/4"
(19 mm)
9/16" (14 mm)
2"
(51 mm)
2"
(51 mm)
2"
(51 mm)
2-9/16"
(65 mm)
1-1/4"
(32 mm)
34-19/32"
(879 mm)
3-13/16"
(97 mm)
Q024I
47-1/16"
(1195 mm)
UW100PV
4-3/16"
(106 mm)
39-5/8"
(1006 mm)
35-1/8"
(892 mm)
3/4"
(19 mm)
4-3/16"
(106 mm)
6-3/4" (171 mm)
9"
(229 mm)
13-5/8"
(346 mm)
43-3/4"
(1111mm)
44-3/16"
(1122 mm)
3/4" (19 mm)
2-1/4"
(57 mm)
39-25/32"
(1010 mm)
52-1/16"
(1323 mm)
46-9/32"
(1176 mm)
3"
(76 mm)
35-1/8"
(892 mm)
41-1/8"
(1045 mm)
4-15/16"
(126 mm)
2-9/16"
(65 mm)
2-11/16"
(69 mm)
Outline of
Stand Boundary
Outline of
Frame Base
Outline of
Stand Leg
Front Edge of Machine
3/4"
(19 mm)
3/4"
(19 mm)
2-11/16"
(69 mm)
2-1/4"
(57 mm)
3"
(76 mm)
4-13/16"
(106 mm)
4-15/16"
(126 mm)
2-9/16"
(65 mm)
13-5/8"
(346 mm)

Installation
11
F232122
Refer to the Water Saving System (WSS) General
Specifications in this section to determine if there is
adequate clearance through the door for the machine.
If there is not and the WSS needs to be removed, refer
to the section “Removing the Top Section”. If
clearance is sufficient, proceed as follows:
NOTE: Allow concrete to cure before beginning
installation.
1. Place the WSS next to the concrete foundation.
IMPORTANT: Move the WSS by lifting from the
frame only. Never move by lifting, pulling or
pushing the tanks.
2. Remove the carriage bolts holding the wooden
skid to the WSS frame side legs.
3. Place the WSS over the mounting bolts.
4. Level the frame top section and sides. Align with
the washer-extractor.
NOTE: No part of the washer-extractor and the
WSS should be touching. If the machine requires
elevating during bolt down then the WSS will
require the same amount.
5. Tighten mounting nuts and washers to secure
frame to floor.
Removing Top Section
If removing the top section is necessary due to
insufficient clearance, refer to Figure 3 and proceed as
follows:
1. Place the WSS next to the concrete foundation.
IMPORTANT: Move WSS by lifting from the
frame only. Never move by lifting, pulling or
pushing the tanks.
2. Secure top section with lifting equipment.
3. Remove the eight nuts and bolts from the top
section that fasten the frame sides to the top
section. Refer to Figure 3.
4. Secure both frame sides in place and lift top
section with lifting equipment.
5. Remove the frame sides from the wooden skid by
removing the carriage bolts holding them to the
skid. Remove frame support bar. Refer to Figure 3.
6. Place both frame sides over the mounting bolts
and replace frame support bar. Snugly screw down
the mounting nuts. Do not tighten nuts at this time.

Installation
F232122
12
7. Carefully lower top section over frame sides.
Insert the eight top section bolts and four frame
support bar bolts. Fully tighten the corresponding
nuts with the corresponding bolts.
8. Level the frame top section and sides. Align with
the washer-extractor.
NOTE: No part of the washer-extractor and the
WSS should be touching. If the machine requires
elevating during bolt down then the WSS will
require the same amount.
9. Tighten mounting nuts and washers to secure
frame to floor.
Figure 3
Q042I
1To p S e c t i o n 5To p S e c t i o n N u t s
2Frame Support Bar 6Frame Support Bar Nuts
3Frame Sides 7Frame Support Bar Bolts
4Top Section Bolts
Top Section RemovedTop Section Not Removed
Side ViewRear View
1
2
3
4
5
6
7
1
2
3

Installation
13
F232122
Instructions for Installation of
Pocket Hardmount Models (UWPV)
with Water Saving System
Read the following instructions thoroughly before
proceeding. The installer must have a comprehensive
understanding of the instructions before attempting
installation of the WSS. Refer to Water Saving Tank
Frame Foundation section for frame boltdown.
IMPORTANT: Ensure that the machine is installed
on a level floor of sufficient strength and that the
recommended clearances for inspection and
maintenance are provided. Never allow the
inspection and maintenance space to be blocked.
Refer to the WSS Electrical Specifications for voltage
information.
Refer to the WSS General Specifications in this
section to determine if there is adequate clearance for
the machine. If there is not and the WSS needs to be
removed, refer to the previous section “Removing Top
Section”.
1. Connecting the WSS to washer-extractor:
NOTE: The tank drain hose assembly is packaged
inside washer-extractor basket.
a. Remove tank drain hose assembly from
packaging. Slide drain hose over tank drain
valves and washer-extractor shell pipe. Install
large hose clamps on drain valves and small
hose clamp on shell pipe and tighten. Refer to
Figures 4 and 5.
Figure 4
For 220V Machines:
a. For electrical hook-up, connect the control
signal cable to the “C1”(signal) quick
connect receptacle (top most plug on back of
washer-extractor control module). Connect
the power cable to the “C2”(power) quick
connect receptacle. Refer to Figure 7.
NOTE: Receptacles and plugs are keyed for proper
connection. For example, the control signal cable
will only fit in “C1”. Do not use excessive force
when connecting.
For 110V Machines:
a. Loosen the nut from the back of the PG9
strain relief found on the washer-extractor
control module rear. Thread 3-phase power
and green ground wires through the strain
relief and tighten the nut. Adjust extra wire
length through the strain relief, trimming off
extra length inside the control module leaving
enough to connect to input power terminal
block and ground.
b. Connect the 3-phase power wires to the input
power terminal block located inside the
washer-extractor control module.
Lock out the main power panel and lock out
the power supply to the control box before
attempting any service procedures.
SW007
WARNING
Q038I
1To R i g h t Ta n k D r a i n Va l v e
2To Left Tank Drain Valve
3To Washer-Extractor Shell Pipe
2
1
3
Tank Drain Hose Assembly
Top View
Front View
NOTE: Right and Left are as Viewed from the Rear

Installation
F232122
14
2. Installing the pump assembly (refer to Figure 5):
NOTE: The pump assembly is packaged inside
washer-extractor basket.
a. Remove the pump assembly from packaging
and place at the rear of the washer-extractor
resting flat on floor.
b. Route the two pump motor cable connections
to the WSS control housing (Figure 8). Slide
cable connectors in and twist to lock. Pump
cables and receptacles are marked “PA”and
“PB”. Refer to Figure 7.
c. Install large manifold hose clamp at the rear
of washer-extractor and tighten. Refer to
Figure 5.
d. Check ball valve for closed position. Before
operating machine, ball valve must be closed.
NOTE: Pump rotation must be counterclockwise
when pump is viewed from fan end or clockwise
when viewed from plastic pump head end.
Improper rotation will cause the pump to fail,
resulting in increased cycle time. Refer to rotation
arrow decal on pump and Figure 5. Rotation may
be corrected by exchanging two 3-phase power
wires on the load side of the respective contactor,
located in the remote-mounted WSS control
module.
3. Installing pump hose and vacuum vents:
NOTE: Pump hoses and vacuum vents are
packaged inside washer-extractor basket.
a. Remove pump hoses and four small hose
clamps from packaging.
b. Slide on the pump hose to the appropriate
pump (top pump to right tank, bottom pump
to left tank as viewed from rear) and tank
elbow at the rear of each tank. Refer to
Figure 5. Tighten the small hose clamps.
c. Apply Teflon tape to vacuum vent threads and
screw into top of each tank, tightening by
hand only.
d. Secure the two pump hoses and the two pump
motor cables with wire ties to frame side legs.

Installation
15
F232122
Figure 5
Q039I
1Large Hose Clamp 11 Ball Valve
2Ta n k E l b o w 12 Pump Fan End
32" Tank Overflow 13 To p P u m p
4Vacuum Vent 14 Bottom Pump
5Small Hose Clamp 15 Counterclockwise Pump Rotation
6Left Tank 16 Carriage Bolts to Skid
7Right Tank 17 Frame Side Legs
8Frame Side 18 Tank Drain Hose Assembly
9Pump Hoses 19 To Washer-Extractor Shell Pipe (Not Shown)
10 Pump Assembly 20 Frame
23
4
2
5
7
6
8
9
21
14
13
12
10
Rear View
15
11
10
9
8
8
11
20
19 18
17
16
Side View
1

Installation
F232122
16
Figure 6
Q043I
1Washer-Extractor Control Module
2Water Saving Control Housing
3Quick Connect Receptacle for Tank “A” Pump Motor
4Quick Connect Receptacle and Plug, C2 (Power)
5Quick Connect Receptacle for Tank “B” Pump Motor
6Quick Connect Receptacle and Plug, C1 (Signal)
1
2
3
4
6
5
UW Integrated Water Saving System Machine Orientation

Installation
17
F232122
Figure 7
Q041I
1Remote Mounted Control Module for Water Saving System
2Rear of Control Module on Host Machine
3C1 (Signal) Quick Connect Receptacle and Plug
4Cable 133 to Tank “A”Drain Valve
5Cable 132 to Tank “B”Drain Valve
6Pumps “A”and “B”Quick Connect Receptacle and Plug
7C2 (Power) Quick Connect Receptacle and Plug
;;
;;
;
;
;
;
;
2
3
4
56
7
1
GENERALIZED SKETCH OF ELECTRICAL
CONNECTIONS WATER SAVER SYSTEM (220V)
REFER TO INSTRUCTIONS AND DRAWING
#634148 FOR DETAILS

Installation
F232122
18
Tank Overflows
Some tank overflows have external 2" PVC
connections. These connections may be plumbed to an
open trough or floor drain.
IMPORTANT: Connections made to the overflow
must provide adequate support for weight of pipe
and fittings.
Steam Heat Option
If the washer-extractor is equipped with the steam heat
option, additional pipe fittings are not required.
IMPORTANT: Do not route any steam fittings or
pipes near WSS tanks. Wrap fittings and pipe with
steam plumbing insulation.
Tank damage. Connections made to the
overflow must point downward from the
tank. Routing plumbing upward will damage
tanks.
CAUTION
Hot Surfaces. Will cause severe burns. Turn
steam off and allow steam pipes, connections
and components to cool before touching.
WARNING