ALLTEC DynaShield ADS Series Specification sheet

ADSx(2F) Series
DynaShield®
Surge Protection Devices
User Manual and Installation Instruction Guide
Surge Protection Device for AC Power Applications

2
The ADSx Series of AC Surge Protection Devices are ANSI/UL 1449 -3rd
Edition dened as Type 1/2 protective devices. Type 1 SPDs are suitable for
direct installation on the supply line of the service disconnect. Type 2 SPDs
are installed on the load side of the service disconnect and may be ordered
with UL1283 Listed EMI/RFI lter.
The SPDs are parallel mounted transient surge suppression devices
intended to be installed either at an AC Main Service, Distribution Panel
or a critical load. They may also be mounted directly within equipment
enclosures such as SCADA Control Panel Systems.
The SPD should be part of a coordinated surge suppression system that
includes primary protection at the main service entrance, secondary
protection at distribution panels, and at point of use for sensitive electronic
equipment. Proper system design should also include protecting all other
copper data lines or control signals that leave or enter the equipment site
building.
DANGER!
ONLY QUALIFIED PERSONNEL SHOULD INSTALL OR SERVICE
THIS SYSTEM. ELECTRICAL SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN INSTALLING OR SERVICING THIS EQUIPMENT.
TO PREVENT RISK OF ELECTRICAL SHOCK, TURN OFF AND
LOCK OUT ALL POWER SOURCES TO THE UNIT BEFORE
MAKING ELECTRICAL CONNECTIONS OR SERVICING.
DANGER!
SEULEMENT LE PERSONNEL QULIFIE DOIT INSTALLER OU
MAINTENIR CE SYSTEME. DES PRECAUTIONS DE SECURITE EN
ELECTRICITE DOIVENT ETRE SUIVIS LORS DE L’INSTALLATION
OU DE LA MAINTENANCE DE CET EQUIPMENT. POUR EVITER
TOUL RISQUE DE CHOC ELECTRIQUE, DEBRANCHEZ ET
VEROUILLER TOUTES LES SOURCES D’ALIMENTATION DE CET
EQUIPMENT AVANT DE LE BRANCHER OU LE MAINTENIR.
DANGER!
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Thoroughly read and comprehend all instructions before commencing
installation.
This equipment must be installed by qualied electrical personnel in accordance
with all applicable codes which supersede these instructions.
Improper installation or misapplication of these devices may result in death or
serious injury.
Failure to follow these instructions could result in damage to the electrical
system or related equipment.

3
Apply appropriate Personal Protective Equipment and follow safe electrical work
practices. See NFPA 70E.
Never install this unit if it has fallen, has been dropped or appears damaged in
any way. Return device to factory for diagnostic testing.
CAUTION!
HAZARD OF EQUIPMENT DAMAGE
This device is suitable for use on a circuit capable of delivering NOT more than
200K RMS Symmetrical Amperes, AC Service Volts Maximum.
Unit contains no serviceable parts.
Do NOT attempt to test this device, damage may occur. Any alterations,
tampering, misuse or unauthorized repairs of this product will void its original
factory warranty.
Never install on an ungrounded system.
All international, national, and local electrical codes should be followed during
installation. Electrical installation should only be performed by qualied
personnel that are certied to service and install this equipment. To prevent risk
of Electrical Shock, turn off and lock out all power sources to the unit before
making electrical connections or servicing.
General Safety
This document provides detailed information on how to install and operate
the ADSx Series of Surge Protection Devices (SPDs).
IMPORTANT
INSTALLATION OF THIS DEVICE SHOULD ONLY BE PERFORMED BY A
LICENSED ELECTRICIAN.
Incorrect installation may signicantly impair the performance of this Surge
Protection Device. All installation procedures and guidelines MUST be followed
exactly.
Before starting any installation procedures:
1. Verify service voltage conguration with an AC voltmeter to ensure that
the correct SPD model has been selected.
2. Verify Earth Ground resistance is less than 25 ohms.
3. Secure all power from the panel to which the devices is being installed.
Failure to do so could result in damage to the suppressor and poses a
potential electrical shock hazard to personnel.
4. Ensure all connections are correct per the layout installation diagram
(See Fig. 4) and secure before energizing SPD.

4
UNPACKING
Unpack the surge suppressor from its shipping container and visually
inspect for shipping related damage. If unit(s) are received damaged, notify
the shipping company immediately. Retain all shipping containers and
packing materials for inspection.
LOCATION CONSIDERATIONS
Select a location as close as possible to the AC power source and securely
mount it to any surface. Route conduit from the AC power source to
the suppressor assembly. The unit is designed for indoor and outdoor
installations in ambient temperatures of -40°C (-40°F) to +60°C (140°F) with
a relative humidity of 0% to 95% (non-condensing). It is encouraged to
avoid direct sun loading.
OVERCURRENT PROTECTION
For ease of maintenance, it is recommended that the SPD be connected to
the service panel using a multi-pole 20 A or 30 A circuit breaker.
MOUNTING
The SPD uses a NEMA 4X enclosure, suitable for use in indoor or outdoor
installations. Locate the SPD on the wall next to the service panel. Locate
the available disconnect means and remove the closest knockout. If the
SPD shall be connected to the knockout via conduit, plan the route to
minimize bends and wire lengths. The conduit needs to match the Type
rating of the enclosure (Type 4X), unless installed in dry indoor location.
Refer to the dimensional information for mounting hole dimensions,
clearances and weight. Mount SPD to wall using 3/8” mounting hardware.

5
Units
Front View Side View Rear View
162 mm
(6.4 in.) 148 mm
(5.8 in.)
122 mm
(4.8 in.)
89 mm
(3.5 in.)
Figure 1. Dimensional Drawing [ADSx050(2F) & ADSx100(2F) Models]
Front View Side View Rear View
252 mm
(9.9 in.)
62 mm
(6.4 in.)
89 mm
(3.5 in.)
263 mm
(10.4 in.)
Figure 2. Dimensional Drawing [ADSx200(2F) & ADSx300(2F) Models]
MOUNTING BRACKETS
ADSx models are supplied with two mounting brakets with mounting holes.
Attach mouting brackets to rear of unit as required by installation location.
B
A
For ADSx050 & ADSx100 Models
A: 60.3 mm (2.4 in.)
B: 89 mm (3.5 in.)
For ADSx200 & ADSx300 Models
A: 100 mm (3.9 in.)
B: 130 mm (5.1 in.)
Figure 3. Mounting Brackets

6
Mounting Instructions
Optimize device performance by keeping connecting wires as short and
straight as possible.
1. Plan the wiring path(s) prior to commencing the installation procedure.
2. Locate the SPD as close to the available disconnecting means to
minimize the length of the connecting wires.
3. Securely mount the SPD unit using the four (4) mounting holes provided
in the enclosure’s mounting anges.
The ADSx Series products are installed and connected in parallel “shunt”
across the AC supply to be protected. Connecting wires do not carry the
supply current. They only conduct the short duration current associated with
the suppression of transient surge events.
Installation Instructions
Before starting the installation, measure the Line voltage with an AC
voltmeter to ensure the correct device has been selected for the current
application. The MCOV (maximum continuous operating voltage) must not
exceed the maximum limits for the following service voltages:
120 Vac = 180 MCOV 277 Vac = 320 MCOV
127 Vac = 180 MCOV 480 Vac = 550 MCOV
220 Vac = 320 MCOV 600 Vac = 690 MCOV
240 Vac = 320 MCOV
STANDARD ELECTRICAL CONFIGURATIONS
1Ø 2Ø Split 3Ø Wye 3Ø Delta
120 Vac 120/240 Vac 120/208 Vac -
--127/220 Vac -
--220/380 Vac -
240 Vac -240/415 Vac 240 Vac
--277/480 Vac 480 Vac
--347/600 Vac 600 Vac

7
ELECTRICAL CONNECTIONS
Ensure that all power is removed before beginning installation. Verify that
the voltage rating is appropriate for connection to the intended power
source. Connect the green/yellow Ground wire and the white neutral wire.
Then connect the black (phase A), Red (phase B), and Blue (phase C) wires,
keeping all conductors as short and straight as possible, ideally less than 18
inches. The grounding conductor should be the same size as the associated
power conductors. Grounding and power conductors should be routed in
the same conduit. If metallic conduit is used, adequate electrical continuity
must be maintained at all connections, including electrical enclosures.
Three Phase Wye, 4 Wire + Ground
(120/208 V, 127/220 V, 220/385 V, 240/415 V, 277/480 V or 347/600V)
PHASE C
PHASE B
PHASE A
120, 127, 220,
240, 277 or 347 V
NEUTRAL
L-N Voltage
GND
Requires a 3 Pole Breaker
208, 220, 385, 415, 480 or 600 V
Three Phase Delta, 3 Wire + Ground
(240V, 480V or 600V)
PHASE B
PHASE C
PHASE A
GND
240, 480 or 600 V 240, 480 or 600 V
240, 480 or 600 V
Requires a 3 Pole Breaker
Split Phase, 3 Wire + Ground (120/240 V)
120 or 240 V
PHASE A
PHASE B
120 or 240 V NEUTRAL
GND
Requires a 2 Pole Breaker
120 or 240 V
Requires a 1 Pole Breaker
PHASE
PHASE OR NEUTRAL
GND
Single Phase, 2 Wire + Ground (120 or 240 V)

8
Figure 4. Electrical Connections
SYSTEM GROUNDING AND BONDING
For proper SPD performance, the service entrance grounding electrode
system must comply with the NEC (National Electric Code) by having all
available electrodes properly bonded together and connected to the power
system grounding (building steel, driven rods, concrete encased electrode).
For optimum SPD performance, an earth ground resistance of < 5 Ohms
is recommended. See NEC table 250-122 for the appropriate grounding
conductor size.
ALARM CONTACTS
If desired, connect the SPD summary alarm contacts.
1. Loosen screws on front of unit, remove cover and turn over.
2. Locate the terminal connections and connect using #18 - #22 AWG
wires. Route wires out thru pipe nipple.
3. Close cover taking care not to pinch any wires or ribbon cable.
4. Tighten screws.
Wiring for the Alarm Contacts must meet or exceed the rating of the wiring
provided for the mains.
OPTIONAL INSTALLATION:
1. It is possible for an end-user to add their own nipple to the bottom of
the enclosure, so the Alarm Contact wiring can be brought straight out.
2. The nipple needs to match the Type rating of the enclosure (either Type
4 or 4X), unless installed in dry indoor location.
3. The alarm contact wiring ratings need to be suitable for the voltage and
current available at the alarm contacts.
Figure 5. Alarm Contact Connections

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Wiring Instructions
1. Connect the Green/Yellow Ground wire to the system ground bus.
2. Connect the White Neutral wire to the neutral bus.
3. Connect the Black (phase A), Red (phase B), and Blue (phase C) wires
to each phase.
4. Apply external AC power to the SPD, check that Blue LEDs are
illuminated per the diagrams below.
1Ø 2Ø Split 240 2Ø 3Ø Wye 3Ø Delta
Phase
N-G
Figure 6. Normal Operating Condition
NOTE:
BEFORE ENERGIZING THE SPD: ENSURE ALL CONNECTIONS ARE CORRECT.
STATUS INDICATORS - PHASE LED INDICATOR(S)
When the SPD is securely connected and operating properly, the Blue
Phase LEDs will be illuminated. Replacement of the SPD is required if any
Blue phase LED is not illuminated.
Apply power. The SPD is fully operational when the BLUE LED on the front
panel are illuminated. If the Blue LED are extinguished, check to ensure
power is applied. If the alarm contacts indicate an abnormal condition
exists, remove power and contact ALLTEC customer service at 1-800-203-
2658 or www.alltecglobal.com.

10
ADSx Model part numbering system
050 = 50 kA per phase
100 = 100 kA per phase
200 = 200 kA per phase
300 = 300 kA per phase
120S = 120V single phase (L,N,G)
120T = 120/240V split phase (L1,L2,N,G)
120W = 120/208V 3 phase WYE (L1,L2,L3,N,G)
127W = 127/220V 3 phase WYE (L1,L2,L3,N,G)
240S = 240V single phase (L,N,G)
240T = 240V Two phase (L1,L2,G)
220W = 220/380V 3 phase WYE (L1,L2,L3,N,G)
240W = 240/415V 3 phase WYE (L1,L2,L3,N,G)
240D = 240V 3 phase DELTA (L1,L2,L3,G)
480W = 277/480V 3 phase WYE (L1,L2,L3,N,G)
480D = 480V 3 phase DELTA (L1,L2,L3,G)
600W = 347/600V 3 phase WYE (L1,L2,L3,N,G)
600D = 600V 3 phase DELTA (L1,L2,L3,G)
kA Rating
Voltage Configuration Options
R = NC/NO Form C Contacts
F = EMI/Noise Filter
Type
Part #: ADSx KKK VVVV -O
--
Figure 7. Part Numbering System
DESCRIPTIONS
ADSx(2F*)T-KKK-VVVV-EL
ADSx = Model Name
K = kA Rating
V = Voltage Conguration
O = Options
* Delta Congurations do not come with a lter, so the ‘2F is dropped from the part number
kA Rating (Surge Capacity)
3 numeric charactors dene the kA rating per phase.
Voltage Conguration
3 numeric & 1 alpha character denes the SPD phase type.
Options
Alpha character ( R ) denes options.
Examples
ADSx2F-050-120T-F: Type 2, Filter, 50kA, 120/240 Vac Two Phase Split
ADSx2F-100-127W: Type 2, No Filter, 100kA, 127/220 Vac Three Phase Wye
ADSx2F-200-220W-F: Type 2, Filter, 200kA, 230/400 Vac Three Phase Wye
ADSx-200-240D-R: Type 2, 200kA, 240 Vac Three Phase Delta, NC/NO Form C Contacts
ADSx-300-480D: Type 2, 300kA, 480 Vac Three Phase Delta


CORPORATE HEADQUARTERS
64 Catalyst Drive, Canton, North Carolina 28716 USA
TEL: +1.828.646.9290
EMAIL: [email protected]
www.alltecglobal.com
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