Alpha Power TST200 series User manual

TST200User sManual
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TST200 series
StaticTransferSwitch
USER MANUAL
Version 1.0
Date: Nov2009

TST200User sManual
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Ab bo ou ut t T TB BB B
AlphaPowerisadedicated designerandmanufacturerof sophisticated andenvironmentally
rugged powerelectronics equipmentforvariousmarkets:telecom,utility,automotive,
railwayand solaretc.
Weareofferingawide range ofpowerconversionproductfromstandalone inverter,N+1
redundantinverter,UPStobatterycharger,inverterchargercombination andsolarcharge
controller.
Weensureconsistentproductqualitybysubjecting everyproducttostrictlychoiceof
superiorqualitycomponents,rigoroustestingand burn-inthroughouttheproduction
process.Poweriscertified byTUVinaccordancewithISO9001and canbeyour
reliablepowersolution provider.
D
Di is sc cl la ai im me er r
Unless speciallyagreed inwriting,,
ØTakeno warrantyastothe accuracy,sufficiency ofsuitabilityofanytechnicalorother
informationprovidedinthismanualorotherdocumentation.
ØAssumesnoresponsibilityorliabilityforlossordamage,whetherdirect,indirect,
consequentialorincidental,whichmight ariseoutoftheuseofsuchinformation
A
Ab bo ou ut t t th hi is s M Ma an nu ua al l
Thismanualdescribesourproductfeaturesandprovidesprocedureofinstallations.This
manualisforanyone intendingtoinstall ourequipment.
Alpha
Alpha Power System Pty Ltd

TST200User sManual
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Ge en ne er ra al l I In ns st tr ru uc ct ti io on n
Thanks forchoosingourproductsandthismanualweresuitableforTST200seriesstatic
transferswitch.
Thischaptercontainsimportant safetyand operation instructions. Read andkeepthisUser
Guidewell forlaterreference.
The TST200 needstobe installedbyprofessionalsandpleasepayattentiontothe
followingpointspriortoinstallation:
1>Pleasechecktheinputvoltageorvoltageofbatteryissametothenominalinput voltage
ofthisinverter.
2>Whileconnecting,pleasesecuretheconnectionand avoidshort cut.
3>STSwill havehigh voltage inside.Onlyauthorizedelectriciancanopenthe case.
4>The inverterWASNOTdesignedtouseinanyliferetaining equipment.

TST200User sManual
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1. . G Ge en ne er ra al l S Sa af fe et ty y I In ns st tr ru uc ct ti io on n
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1. .1 1 S Sa af fe et ty y I In ns st tr ru uc ct ti io on n
Asdangerousvoltagesandhightemperatureexist withintheonlyqualifiedand
authorizedmaintenancepersonnelarepermitted toopenandrepairit.
Thismanualcontainsinformationconcerningtheinstallationandoperationof theTST200.
All relevantpartsof themanualshouldbereadpriortocommencingtheinstallation.Please
followthelocalstipulationmeantime.
Anyoperationagainstsafetyrequirementoragainstdesign,manufacture,safetystandard,
andareoutofthemanufacturerwarranty.
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1. .2 2 G Ge en ne er ra al l P Pr re ec ca au ut ti io on n
1.2.1Donotexposetodust, rain, snoworliquidsofanytype it isdesignedforindooruse.
DO NOTblock offventilation,otherwisetheequipment wouldbeoverheating.
1.2.2Toavoidfireandelectricshock makesureall cablesselectedwithrightgaugeand
beingconnectedwell.Smallerdiameterandbrokencablearenotallowedtouse.
1.2.3Pleasedonotput anyinflammablegoodsnearto.
TST200

TST200User sManual
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2. .0 0 I In nt tr ro od du uc ct ti io on n a an nd d S Sp pe ec ci if fi ic ca at ti io on n
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2. .1 1 I In nt tr ro od du uc ct ti io on n
TheTST200StaticTransferSwitchisahotpluggablesingle-phasetransferdevice,providing
automaticswitchingbetween twoindependentACpowersources.It couldachieveveryfast
switchwithoutinterrupting powerand itissuitableforimportantITequipmentwhichcan not
affordpowerdisruption and ATScannotsatisfy.Meantime,itintegrated amaintenancebypass
inside whichcouldachieveautomaticswitchtomaintenancebypass (MTS)incaseofSTS
maintenance.
lHot pluggable
lTransfertimeless than 4mswhen inputpoweraresynchronization and transfertimeisless
than 10msincaseofinput non-synchronization.
lIntegrated MaintenanceBypass
lIntelligent monitor, diagnostics and alarming
lProtection and alarmagainst HighVoltage, LowVoltage, PowerFailureand Overload.
lOverload protection: STSshutdownincaseof150%overload and will reconnect after10s
lShortcutprotection:incaseofoutputshortcut, systemwouldcutoutoutputoffering
protection forinput power.
lUsercan set upeitherinput asmainandtheotherwill bestandbyautomatically
lSupportmanualselect
lIncaseofSTSfail,the systemwill chooseone inputsourceasfixsource,toensure
uninterruptiblepowersupply
lRS232 orRS485communication
lStructure: 19”2U

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2. .2 2 S Sp pe ec ci if fi ic ca at ti io on n
Model TST220 TST232
ratedAmps 20A 32A
Dimension 19"2U(87x483x259mm -- HxWxD)
Weight 6kgs
Input voltage 220±15%
Outputvoltage 220±15%
Input ratedfrequency 50Hz/60Hz
Overload Capability 150%
<4ms-synchronization
transfertime <10ms-non-synchronization
Efficiency >99%
Transfermode Breakbeforemake
Peakfactor 4:1
OperationTemp .-5C-40C
StorageTemp .-25C-60C
Humidity <93%noncondensing
Communication RS485+Drycontacts
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2. .3 3 S Sy ys st te em m P Pr ri in nc ci ip pl le e
MAIN CNTROL
CUR
LED
DRYCONTACT
RS485
CUR
K1-3
INPUT1-L
INPUT1-N
INPUT2-L
INPUT2-N
OUTPUT-L
K1
S1
S2
K2 K3
OUTPUT-N
T1
1 3 2 4
Note:
1. K3 automaticbypass switch.Whensystemerror,INPUT1offeruninterruptedpowertothe
load.
2. K2 outputrelay.Wheninput1andINPUT2haveissueatthesametime,thesystemcutdown
theoutputbyK2.
3. K1 switchrelaybetweenINPUT1 andINPUT2.
4. S1 inputswitchofINPUT1
5. S2 inputswitchofINPUT2.

TST200User sManual
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3. .0 0 S St tr ru uc ct tu ur re e a an nd d D Di is sp pl la ay y
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3. .1 1 S St tr ru uc ct tu ur re e
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3. .2 2 F Fr ro on nt t p pa an ne el l
LED Color Status
1 Syn Green indicateinput 1and input 2areinsynchronization
Green input 1normal
2 Input 1 Red input 1fault
3 Output 1 Green output using input1
Green Output normal
4 OutputRed Outputfault
5 Switch switching between input 1and input 2underMANUALCondition
6 Auto/Manual chooseworking mode.Underautomode,input1willbenamed as
priorityautomatically
Green input 2normal
7 Input 2 Red input 2fault
8 Output 2 Green output using input2
9 Mute Mutethe alarm

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3. .3 3 R Re ea ar r p pa an ne el l
No. Description
Left 1 Overload
Left 2 CH1 fault
Left 3 Synchronization fault
1 Dry
contact Left 4 Input 2fault
2 Circuit breaker Input 1circuitbreaker
3 Connector Input 1 –L
4 Connector Input 1 –N
5 Connector Earth
6 Connector Input 2 –L
7 Connector Input 2 –N
8 Circuit breaker Input 2circuitbreaker
9 Connector Output –L
10 Connector Output –N
11 Connector Output –Earth
12 Communication port RS485

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4. .0 0 I In ns st ta al ll la at ti io on n
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4. .1 1 M Ma at te er ri ia al l l li is st t
The unitispackedwithfollowingmaterials:
ØEquipment: the19”2Ucabinet andSTSmodulearepackedseparately
ØUser smanual
ØPleaseconfirm the seriesnumberonthe eachmoduleandsubrack issametothaton
outercarton.
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4. .2 2 L Lo oc ca at ti io on n
Pleaseinstall the equipmentinalocation ofDry, Clean, Coolwithgoodventilation.
lWorkingtemperature：0-40
lStoragetemperature：-40-70
lRelativeHumidity：0%-95% non-condensing
lCooling：forcedair
lVerticalangle：Novibrationandhangingangleless than5degree
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4. .3 3 W Wi ir ri in ng g
Please find the following recommended wire size
ACwiring
System
capacity 110VAC 220VAC
20A 6mm²6mm²
32A 8mm²8mm²

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4. .4 4 I In ns st ta al ll la at ti io on n
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4. .4 4. .1 1 P Pl la ac ce e t th he e c ca ab bi in ne et t
Theequipment hastwopartsone isa19”2Ucabinetand aSTSmodule.
Putthe shelf on the rightlocation of 19inchrack (Caution:Additionalsupport must beadded as
bottom！).Trytopushtheunitfromthe frontandside toseeitmoves;and repeattheabove
action until it isfirmlysecured..
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4. .4 4. .2 2 C Co on nn ne ec ct ti in ng g t th he e c ca ab bl le e
Fortheuseroperation safety,cutoffthepowerbeforeinstallation
ØConnectACinputand ACoutput
ØConnectdrycontact wireand communication wire
Pleasedoublecheck theACinput andACoutput wasright afterconnection.
Wrongconnectionwill causepermanentdamageofequipmentandit isoutof
warranty.
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4. .4 4. .3 3 I In ns se er rt t i in n S ST TS S m mo od du ul le e
Pleaseinsert inthe STSmoduleintothecabinet andscrewthe module.

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5. .0 0 O Op pe er ra at ti io on n
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5. .1 1 D Do ou ub bl le e C Ch he ec ck ki in ng g
ØDoubleconfirmthe inputvoltagematchesthevoltageofthisequipment, donotconnect
different voltageotherwiseitwill damagethe equipment
ØCheck ifwiringofinput 1, input 2and outputareright
ØAfterabovecheck andeverythingisright, pleaseswitchon theinput1switchand input2
switch
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5. .3 3 S Sw wi it tc ch h T Te es st t
ØSet theauto/manualswitchatmanual,you can chooseeitherinput asmain.
ØSetthe auto/manualswitchatauto,the input1willbe choseasmain.Switchoff the input1
and STSwill switchtoinput2. Then,closethe input 1switch,the STSwill resumetoinput1.
ØAt autoposition,youcan not manuallychooseinput1orinput 2
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5. .4 4 M Ma ai in nt te en na an nc ce e B By yp pa as ss s T Te es st t
ØPlugout theSTSmodule, output shouldswitchtoMaintenancebypass automatically.
ØPluginthe STSmodule, output shouldswitchtooneoutput
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5. .5 5S Si il le en nt t
Incaseoffaultdetected, the monitormodulewill sendoutaudioalarm. You canturnoff the
audioalarm throughpressingthesilentswitchatfrontpanelfor3seconds.Ifyou wantto
activetheaudioalarm,pleasepressthesilentbutton foranother3seconds.
Notice:
ØForsamefault,systemwon tdeliveraudioalarm if it wasturnoff inprevioustime.
ØFordifferentfault, systemwill still deliveraudioalarm.
Alpha Power Systems
Unit 3, 30 Heathcote Rd
Moorebank NSW 2170
Ph: 02-9602 8331
www.alphapower.com.au