Alvarado VSG-1-SS Operating and safety instructions

VSG/VSGX
WAIST HIGH SECURITY GATE
INSTALLATION & MAINTENANCE GUIDE
Serial Number:
ALVARADO MANUFACTURING COMPANY, INC.
12660 Colony Street, Chino, CA 91710
Tel: [phone] | Toll: (800) 423 –4143 | Fax: [phone]
http://www.alvaradomfg.com/ PUD2996R2-6

Installation & Maintenance Guide
VSG / VSGX || PUD2996R2-6 || 04/13/2012
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Installation & Maintenance Guide
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TABLE OF CONTENTS
1.0 SAFETY....................................................................................................................5
1.1.0 SAFETY SYMBOLS USED IN THIS HANDBOOK ........................................................................................5
1.2.0 GENERAL SAFETY INFORMATION..........................................................................................................6
1.3.0 IMPORTANT SAFETY PRECAUTIONS......................................................................................................6
1.4.0 IMPORTANT PRE-INSTALLATION NOTES................................................................................................6
2.0 MODELS...................................................................................................................8
2.1.0 OVERVIEW..........................................................................................................................................8
2.2.0 DESCRIPTION......................................................................................................................................8
2.3.0 CONFIGURATIONS...............................................................................................................................9
2.4.0 DIRECTION .........................................................................................................................................9
2.5.0 OPTIONS ..........................................................................................................................................10
3.0 PLAN & ELEVATION VIEWS.................................................................................12
3.1.0 SINGLE DIRECTION GATES /VSG-1 &VSGX-1 MODELS....................................................................12
4.0 SETUP & INSTALLATION .....................................................................................13
4.1.0 PACKAGED COMPONENTS .................................................................................................................13
4.2.0 TOOLS REQUIRED.............................................................................................................................13
4.3.0 SLAB REQUIREMENTS .......................................................................................................................14
4.4.0 POWER REQUIREMENTS....................................................................................................................14
4.5.0 OPERATING ENVIRONMENT................................................................................................................14
4.6.0 OVERVIEW OF INSTALLATION STEPS ..................................................................................................14
4.7.0 LAYOUT &INSTALLATION...................................................................................................................16
4.8.0 ELECTRICAL ACTIVATION &WIRING INSTRUCTIONS.............................................................................18
4.8.1 WIRING INSTRUCTION AT THE GATE LOCATION ...................................................................................18
4.8.2 WIRING INSTRUCTION AT THE CONTROL LOCATION.............................................................................20
4.8.3 INSTRUCTIONS FOR TESTING THE ELECTRICAL GATE ..........................................................................20
4.8.4 LOCK SPECIFICATIONS ......................................................................................................................20
4.8.5 ELECTRICAL LOCK WIRING DIAGRAMS ...............................................................................................21
4.8.6 INSTRUCTIONS FOR TESTING THE ELECTRICAL GATE WITH OPTIONAL PUSH BAR .................................22
APPENDIX A –TROUBLESHOOTING........................................................................23
A.1.0 SYMPTOMS,POSSIBLE CAUSES,&SOLUTIONS ..................................................................................23
APPENDIX B –MAINTENANCE..................................................................................26
B.1.0 MAINTENANCE POINTS......................................................................................................................26
B.1.1 ANCHOR TENSION ............................................................................................................................26
B.1.2WIRING INSPECTION .........................................................................................................................26

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B.1.3 LUBRICATION ON PIVOT POINTS ........................................................................................................27
B.1.4 LOCK ALIGNMENT.............................................................................................................................27
B.1.5 EXTERIOR CARE...............................................................................................................................27
APPENDIX C –CLEANING..........................................................................................27
C.1.0 PRIMARY FINISHES:STAINLESS STEEL #4 SATIN FINISH &#8 MIRROR FINISH.....................................27
C.2.0 EXTERNAL COMPONENT FINISHES.....................................................................................................27
APPENDIX D –PARTS LIST .......................................................................................28
D.1.0 VSG/VSGX PARTS LIST ..................................................................................................................28

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1.0 SAFETY
1.1.0 Safety Symbols Used in this Handbook
The following symbols are used in this operating instruction manual to indicate potential risks and other
safety information:
FIGURE 1.1.0.1
WARNING!
This symbol is used in this manual to warn installer(s) and/or operator(s) of
potential harm. Please read these instructions very carefully.
FIGURE 1.1.0.2
CAUTION!
This symbol is used in this manual to designate actions or situations which
represent a potential hazard to pedestrians, personnel, property and/or
equipment. Please read these instructions very carefully.
FIGURE 1.1.0.3
NOTE!
This symbol is used in this manual to designate useful information for the
installer(s) and/or operator(s). Please read these instructions very carefully.
FIGURE 1.1.0.4
QUESTION?
For questions, please contact Alvarado at [phone], Monday –Friday,
6:00 AM to 4:30 Pacific Standard Time. Remember to read this manual
completely before installing or operating the gate.

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1.2.0 General Safety Information
The VSG-1/VSGX-1 Single Direction Waist High Gate has been designed, built, and tested by Alvarado.
Every unit is factory tested for safety and reliability before shipping. However, the unit may present a risk
to persons and property if it is not installed and/or operated correctly. The installation and operating
instructions must therefore be read in their entirety and all safety information contained therein must be
complied with.
The manufacturer shall refuse to accept liability and shall withdraw warranty if this system is used
incorrectly or is used for a purpose for which it was not intended.
If there are questions, you may contact Alvarado at [phone], Monday through Friday, 6:00 AM to
4:30 PM PST.
1.3.0 Important Safety Precautions
Follow the installation and/or operating instructions in this manual along with the following precautions:
The product is designed for indoor use only.
Use only skilled individuals to install and service the gate.
The gate is not a toy. Do not allow children to play on or near the gate. Do not allow horseplay near
the unit.
Follow a proper maintenance schedule.
Do not operate the unit if it has been damaged in any manner. Have the unit repaired or adjusted by a
skilled service person before use.
Do not modify or alter the gate.
In access control applications, train all personnel that will be using the gate in the proper method of
operation. Ensure that as new users are added, they are properly trained.
Do not use non-Alvarado parts.
1.4.0 Important Pre-Installation Notes
The pre-installation notes listed below must be reviewed before installing the gate. These notes also
serve as a checklist after installation that must be complied with. The installation site should also be
evaluated before actual installation of the gate to ensure that future gate placement is possible and
installed as desired. This evaluation includes proper spacing, a firm foundation, and conduit runs for low
voltage power lines. More details of the site preparation may be found in, SECTION 4.0 titled, “Setup &
Installation.”
WARNING
The manufacturer shall refuse to accept liability and shall withdraw warranty if this gate
system is used incorrectly or is used for a purpose for which it was not intended. This
includes incorrect installation of the product and/or mishandling the product. The installation
and operating instructions must therefore be read in their entirety and all safety information
contained therein must be complied with.

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Follow the pre-installation notes listed below for proper operation of gate:
NOTE
See SECITION 4.0 titled, “Setup & Installation,” for more information; such as: slab
requirements, anchoring centerline dimensions, et cetera…
The gate is designed for indoor use only. Do not expose the gate to outside weather conditions.
Weather conditions may damage the unit and it’s physical appearance.
Both posts must be plumb, level to each other, and square to the gate. This will ensure peak
performance.
Both posts must be firmly bolted to the mounting surface. This will maximize the performance of the
gate and minimize noise from loose “rocking” posts.
All wires connected to the gate must be properly concealed.
Do not sit or place excessive weight on the gate. Doing so will damage the gate, as they’re not
designed to carry additional weight.
Do not make any adjustments to the components inside the gate. The components are tested,
configured, and assembled at the factory.

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2.0 Models
2.1.0 Overview
The VSG Gate is a manual, waist high, self-closing gate. Various models, configurations, and options
exist for this gate. The following overview will provide a short description of each model:
TABLE 2.1.0.A –VSG Gate Models
Non-Electrical
Electrical
Single
Direction
VSG-1
VSGX-1
For a complete listing of possible gate configurations, see TABLE 2.1.0.B for details. Gates may also be
customized, please contact Alvarado for specific needs.
TABLE 2.1.0.B –Most Common VSG Gate Model Listings with Options
Model Number
Short Product Description
VSG-1-SS
36” Single Direction Manual Gate with Bars
VSG-1P-SS
36” Single Direction Manual Gate with Acrylic Panel
VSGX-1-SS
36” Single Direction, Fail-Safe Electric Mag Lock Gate with Bars
VSGX-1-SS (w/ Push Bar)
36” Single Direction, Fail-Safe Electric Mag Lock Gate with Bars + Push Bar
VSGX-1P-SS
36” Single Direction, Fail-Safe Electric Mag Lock Gate with Acrylic Panel
2.2.0 Description
The following provides a functional description for each model (SEE SECTION 2.3.0 FOR CONFIGURATIONS).
The VSG-1 Gate is a manual, waist high, self-closing gate with a closure mechanism installed on the
hinge post. The gate arm is equipped with a stop tab and swings in one direction. The hinge post
assembly includes a hydraulic dampener to minimize gate arm from slamming.
The VSGX-1 Gate is a manual, failsafe electrical locking, waist high, self-closing gate with a closure
mechanism installed on the hinge post. The gate arm is equipped with a stop tab and swings in one
direction. The hinge post assembly includes a hydraulic dampener to minimize the gate arm from
slamming. An electrically controlled magnetic lock secures the gate when the gate arm has been closed.

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2.3.0 Configurations
The VSG Gate Models described in the previous sections may be summarized with the following
illustrations.
VSG-1 (Non-Electrical Configuration)
Non-Locking, self-closing gate with a stop tab.
The gate swings in ONE direction.
FIGURE 2.3.0.A – VSG-1 Single Direction Gate
( Non-Locking & Non-Electrical )
ENTRY
HINGE
POST
VSGX-1 (Electrical Configuration)
Electric locking, self-closing gate with a stop tab.
The gate swings in ONE direction.
FIGURE 2.3.0.B – VSGX-1 Single Direction Gate
( Locking & Electrical )
ENTRY
HINGE
POST
NOTE
Application of the VSG/VSGX Gates meet selected guidelines contained in the Americans
with Disabilities Act Accessibility Guidelines (ADAAG) as issued by the Architectural and
Transportation Barriers Compliance Board. However, due to the potential for varying
standards, Alvarado makes no representation regarding the compliance of this product with
any state or local laws or regulations regarding public access.
2.4.0 Direction
The VSG models are supplied in either a right hand or left hand swing.
For description purposes only, the gate swing can be described in reference to the hinge location when
entering the gate by pushing the gate forward.
A Left Hand Gate swings with the hinge on the left when entering the gate (SEE FIGURE 2.4.0.A below).
A Right Hand Gate swings with the hinge on the right when entering the gate (SEE FIGURE 2.4.0.B below).

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FIGURE 2.5.0.A – Gate with Infill Bars.
FIGURE 2.5.0.B – Gate with Acrylic Panel.
FIGURE 2.4.0.B – VSG-1 Right Hand Gate
FIGURE 2.4.0.A – VSG-1 Left Hand Gate
ENTRY
ENTRY
HINGE
POST
HINGE
POST
NOTE
The Right Hand Entry Direction and Left Hand Entry Direction terminology is used only to
describe the swing of the gate. The VSG-1 / VSGX-1 Models swing in a single direction. The
direction is referenced to the hinge location. This describes the direction of the gate and
must be specified when ordering.
2.5.0 Options
Other optional configurations:
Insert Style
All VSG/VSGX Models are available with either Infill Bars or a Clear
Acrylic Panel (with or without a Wheelchair Decal). See (FIGURES 2.5.0.A,
2.5.0.B, 2.5.0.C, & 2.5.0.D) for more details.
Finishes
All VSG/VSGX Gates are fabricated from Stainless Steel and come in
#4 Satin Finish.
Fail Safe Operation
For VSGX Models only, the gate unlocks in the event of power loss. The
gate will re-lock when power is supplied.
Panic Bar
For VSGX-1 Models only, a push-release bar opens the gate for emergency
exits. This is an optional component.
The Panic Bar is not available on the Acrylic Panel model VSG.