Amana GMES80 Operating instructions

RS6621003
April 2019
Service Instructions
is a registered trademark of Maytag Corporation or its related companies and is used under license.
All rights reserved.
®
Copyright © 2019 Goodman Company, L.P.
®
80% Single Stage Gas Furnaces
GMES80, AMES80, GCES80, ACES80, VMES80,
VCES80 & Accessories
This manual is to be used by qualied, professionally trained HVAC technicians only. Goodman does not assume any respon-
sibility for property damage or personal injury due to improper service procedures or services performed by an unqualied
person.The material in this manual does not supercede manufacturer’s installation and operation instructions.
O
NLY
PERSONNEL
THAT HAVE
BEEN
TRAINED
TO INSTALL
, ADJUST , SERVICE
OR
REPAIR
( HEREINAFTER , “
SERVICE ”) THE EQUIPMENT
SPECIFIED
IN THIS
MANUAL SHOULD
SERVICE THE
EQUIPMENT . T HE MANUFACTURER WILL
NOT
BE
RESPONSIBLE
FOR
ANY
INJURY
OR
PROPERTY
DAMAGE
ARISING
FROM
IMPROPER SERVICE OR SERVICE
PROCEDURES . I F YOU SERVICE THIS
UNIT , YOU
ASSUME RESPONSIBILITY
FOR ANY INJURY
OR PROPERTY DAMAGE
WHICH MAY
RESULT . I
N ADDITION ,
IN JURISDICTIONS
THAT REQUIRE ONE
OR
MORE
LICENSES TO
SERVICE THE EQUIPMENT
SPECIFIED
IN THIS MANUAL , ONLY
LICENSED PERSONNEL
SHOULD SERVICE THE EQUIPMENT
. I MPROPER
INSTALLATION
, ADJUSTMENT ,
SERVICING
OR REPAIR
OF THE
EQUIPMENT
SPECIFIED IN THIS
MANUAL , OR ATTEMPTING
TO INSTALL , ADJUST , SERVICE
OR
REPAIR THE
EQUIPMENT SPECIFIED IN
THIS MANUAL WITHOUT PROPER
TRAINING MAY RESULT IN PRODUCT DAMAGE , PROPERTY
DAMAGE , PERSONAL
INJURY OR DEATH .
WARNING
PROP 65 WARNING
FOR CALIFORNIA CONSUMERS
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
0140M00517-A

2
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,
that during its lifetime a product may require service. Products should be serviced only by a qualied service technician
who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing
instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE
SERVICE MANUAL BEFORE BEGINNING REPAIRS.
IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING
T
O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
TABLE OF CONTENTS
WARNING
HIGH VOLTAGE
D
ISCONNECT
ALL
POWER BEFORE SERVICING OR
INSTALLING THIS UNIT.
M
ULTIPLE POWER SOURCES MAY
BE PRESENT.
F
AILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
IMPORTANT INFORMATION...........................2- 4
PRODUCT IDENTIFICATION .........................5 - 9
ACCESSORIES...........................................10 - 13
OPERATING INSTRUCTIONS....................14 - 16
PRODUCT DESIGN....................................17 - 34
SYSTEM OPERATION.......................................35
TROUBLESHOOTING ................................36 - 37
POLARIZATION & PHASING...........................38
MAINTENANCE ..........................................39 - 40
SERVICING.................................................41 - 55
SERVICING TABLE OF CONTENTS.................43
WIRING DIAGRAMS..........................................57

3
IMPORTANT INFORMATION
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this prod-
uct. For further assistance, please contact:
CONSUMER INFORMATION LINE
GOODMAN®BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at:
[email protected]
fax us at: [phone]
(Not a technical assistance line for dealers.)
CONSUMER INFORMATION LINE
AMANA® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at: hac.consumer[email protected]
fax us at: [phone]
(Not a technical assistance line for dealers.)
Outside the U.S., call 1-713-861-2500.
(Not a technical assistance line for dealers.) Your telephone company will bill you for the call.

4
IMPORTANT INFORMATION
B10259-216
CO can cause serious illness including permanent brain
damage or death.
Advertencia especial para la instalación de calentadores ó manejadoras
de aire en áreas cerradas como estacionamientos ó cuartos de servicio.
B10259-216
El monóxido de carbono puede causar enfermedades severas
como daño cerebral permanente ó muerte.
Las emisiones de monóxido de carbono pueden circular a través
del aparato cuando se opera en cualquier modo.
B10259-216
RISQUE D'EMPOISONNEMENT AU MONOXYDE DE CARBONE
Cette ventilation est nécessaire pour éviter le danger d'intoxication
au CO pouvant survenir si un appareil produisant du monoxyde
de carbone continue de fonctionner au sein de la zone confinée.
is a registered trademark of Maytag Corporation or its related companies and is used under license.
All rights reserved.
®
®

PRODUCT IDENTIFICATION
5
The model and manufacturing number are used for positive identication of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.
G M E S 8 0 0 6 0 3 A N A A
12 3 4 5 6 7 8 9 10 11 12 13
Brand Minor Revision
G - Goodman® A - Initial Release
V - GMC® B - 1st Revision
Configuration
M - Upflow/Horizontal Major Revision
D - Dedicated Downflow A - Initial Release
B - 1st Revision
S - PSC Motor Nox
E - Constant Torque Motor/Multi-Speed ECM N - Natural Gas
V - Variable Speed ECM X - Low NOx
Gas Vale / Motor Cabinet Width
S - Single Stage / Single Speed A - 14"
B - 17.5"
C - 21"
AFUE D - 24.5"
80 - 80% AFUE
Maximum CFM
3 - 1200 CFM
MBTU/h 4 - 1600 CFM
40 - 40,000 5 - 2000 CFM
60 - 60,000
80 - 80,000
100 - 100,000
120 - 120,000

PRODUCT IDENTIFICATION
6
The model and manufacturing number are used for positive identication of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.
A D E S 8 0 0 6 0 3 B N A A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Brand Minor Revision
A- Amana® Brand A - Ini�al Release
B - 1st Revision
Configura�on
M - Upflow/Horizontal Major Revision
C - Downflow/Horizontal A - Ini�al Release
B - 1st Revision
Motor
V - Variable Speed/ComfortNet Nox
E - High Efficiency N - Natural Gas
S - Single SpeedX - Low NOx
Gas Valve Cabinet Width
M - Modula�ng A - 14"
C - 2 Stage B - 17.5"
S - Single Stage C - 21"
D - 24.5"
AFUE
97 - 97% AFUE Maximum CFM
80 - 80% AFUE 3 - 1200 CFM
4 - 1600 CFM
MBTU/h 5 - 2000 CFM
40 - 40,000
60 - 60,000
80 - 80,000
100 - 100,000
120 - 120,000
Amana® Brand Furnace Nomenclature (14 Digits)

PRODUCT IDENTIFICATION
7
MODEL # MFG. #80 % GAS FURNACES
AMES80
AMES800403AXAA
AMES800603AXAA
AMES800604BXAA
AMES800804BXAA
AMES800805CXAA
AMES801005CXAA
AMES801205DXAA
Amana®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induced draft, two-tone gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter
with integrated circuit board. Left or right side gas entry.
AMES80
AMES800403AXAB
AMES800603AXAB
AMES800604BXAB
AMES800804BXAB
AMES800805CXAB
AMES801005CXAB
AMES801205DXAB
Amana®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induced draft, two-tone gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter
with integrated circuit board. Left or right side gas entry.
AMES80
AMES800403AXAC
AMES800603AXAC
AMES800604BXAC
AMES800804BXAC
AMES800805CXAC
AMES801005CXAC
AMES801205DXAC
FIRST REVISIONS WITH PCBBF134 CONTROL BOARD (Beginning in 9/2015). Amana Brand 80%
gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions. Induced draft, Amana two
-
tone gray cabinet and panels. Multi-speed PSC motor, Left or right side gas entry.
AMES80 AMES800403AXAD
AMES800603AXAD
Amana®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Releases new Broad ocean Motor 0131F00041(1/3HP, 4SP, 6PL) aluminum winding motor.
MODEL # MFG. #80 % GAS FURNACES
ACES80
ACES8000403AXAA
ACES8000603AXAA
ACES8000804BXAA
ACES8001005CXAA
Amana®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow installation. Induced draft, two-tone
gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter with integrated circuit
board. Left or right side gas entry. Stainless steel heat exchanger.
ACES80
ACES8000403AXAB
ACES8000603AXAB
ACES8000804BXAB
ACES8001005CXAB
Amana®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow installation. Induced draft, two-tone
gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter with integrated circuit
board. Left or right side gas entry. Stainless steel heat exchanger.
ACES80
ACES800403AXAC
ACES800603AXAC
ACES800804BXAC
ACES801005CXAC
FIRST REVISIONS WITH PCBBF134 CONTROL BOARD (Beginning in 9/2015.) Amana Brand 80%
gas furnace, 33 3/8" tall, dedicated downflow installation, Induced draft, Amana two-tone gray cabinet
and panels. Multi-speed PSC motor. White--Rodgers gas valves. Left or right side gas entry.
ACES80 ACES8000403AXAD
ACES8000603AXAD
Amana®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow, installation positions. Releases
new Broad ocean Motor 0131F00041(1/3HP, 4SP, 6PL) aluminum winding motor.

PRODUCT IDENTIFICATION
8
MODEL # MFG. #80 % GAS FURNACES
GMES80
GMES800403A*A*
GMES800603A*A*
GMES800604B*A*
GMES800804B*A*
GMES800805C*A*
GMES801005C*A*
GMES801205D*A*
Goodman®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini
Igniter with integrated circuit board. Left or right side g
GMES80
GMES800403A*BA
GMES800603A*BA
GMES800604B*BA
GMES800804B*BA
GMES800805C*BA
GMES801005C*BA
GMES801205D*BA
Goodman®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini
Igniter with integrated circuit board. Left or right side g
GMES80
GMES800403A*BB
GMES800603A*BB
GMES800604B*BB
GMES800804B*BB
GMES800805C*BB
GMES801005C*BB
Goodman®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini
Igniter with integrated circuit board. Left or rightside g
GMES80
GMES800403A*BC
GMES800603A*BC
GMES800604B*BC
GMES800804B*BC
GMES800805C*BC
GMES801005C*BC
GMES801205D*BB
Goodman®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini
Igniter with integrated circuit board. Left or right side g
GMES80
GMES800403A*BD
GMES800603A*BD
GMES800604B*BD
GMES800804B*BD
GMES800805C*BD
GMES801005C*BD
GMES801205D*BC
FIRST REVISIONS WITH PCBBF134 CONTROL BOARD (Beginning in 9/2015). Goodman®Brand
80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions. Induced draft,
Goodman gray cabinet and panels. Multi-speed PSC motor, Left or right
GMES80
GMES800403ANBE
GMES800403AXBE
GMES800603ANBE
GMES800603AXBE
Goodman®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Releases new Broad ocean Motor 0131F00041(1/3HP, 4SP, 6PL) aluminum winding motor.
VMES80
VMES800403ANAA
VMES800603ANAA
VMES800604BNAA
VMES800804BNAA
VMES800805CNAA
VMES801005CNAA
Goodman®Brand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
VMES80
VMES800403AXAA
VMES800603AXAA
VMES800604BXAA
VMES800804BXAA
VMES800805CXAA
VMES801005CXAA
GMC®Brand 80% gas furnace.

PRODUCT IDENTIFICATION
9
MODEL # MFG. #80 % GAS FURNACES
GCES80
GCES800403A*AA
GCES800603A*AA
GCES800804B*AA
GCES801005C*AA
Goodman®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow installation, Induced draft,
Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter with
integrated circuit board. Left or right side gas entry. Aluminized steel heat exchangers.
GCES80
GCES800403A*BA
GCES800603A*BA
GCES800804B*BA
GCES801005C*BA
Goodman®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow installation, Induced draft,
Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter with
integrated circuit board. Left or right side gas entry. Aluminized steel heat exchangers.
GCES80
GCES800403A*BB
GCES800603A*BB
GCES800804B*BB
GCES801005C*BB
Goodman®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow installation, Induced draft,
Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter with
integrated circuit board. Left or right side gas entry. Aluminized steel heat exchangers.
GCES80
GCES800403A*BC
GCES800603A*BC
GCES800804B*BC
GCES801005C*BC
Goodman®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow installation, Induced draft,
Goodman gray cabinet and panels. Multi-speed PSC motor, 120 volt carbide mini Igniter with
integrated circuit board. Left or right side gas entry. Aluminized steel heat exchangers.
GCES80
GCES800403ANBE
GCES800403AXBE
GCES800603ANBE
GCES800603AXBE
Goodman®Brand 80% gas furnace, 33 3/8" tall, dedicated downflow, installation positions. Releases
new Broad ocean Motor 0131F00041(1/3HP, 4SP, 6PL) aluminum winding motor.
VCES80 VCES800603AXAA
VCES800804BXAA
GMC®Brand 80% gas furnace.

ACCESSORIES
10
MODEL
NUMBER
EFR01
AFE180-60A
AMU /GMU
ASAS / GSAS
SBT14
SBT17
SBT21
LPT03
LPLP03
FTK04
TK-400
HANG21
MVK-01
MVK-02
Description
EFR External Filter Rack
Dual Fuel Board
Media Air Cleaners
Electronic Air Cleaner
Downflow Subbase
14"
Downflow Subbase
17.5"
Downflow Subbase
21"
Propane Gas
Conversion Kit
LP Low Pressure
Shut Off Kit
Twining Kit
Twining Kit
High Altitude Orifices
W/Pressure Switch
Masonry Vent Kit
Masonry Vent Kit
AMES800403AXAD
· · · ·
(1)
· · · ·
AMES800603AXAD
· · · ·
(1)
· · · ·
AMES800604BXAC
· · · ·
(1)
· · · ·
AMES800804BXAC
· · · ·
(1)
· · · ·
AMES800805CXAC
· · · ·
(1)
· · · ·
AMES801005CXAC
· · · ·
(1)
· · · ·
AMES801205DXAC
· · · ·
(1)
· · · ·
AMES801405DNBC
· · · ·
(1)
· · · ·
ACES800403AXAD
····
(1)
· · ·
ACES800603AXAC
····
(1)
· · ·
ACES800804BXAC
· · · ·
(1)
· · ·
ACES801005CXAC
·· · ·
(1)
· · ·
·approved for this model
AMANA®BRAND "S" Model Furnace Accessories
Models built with PCBBF134 Control Board Beginning in 9/2015
not approved for this model
(1) W/R & HW single stage valve