Amazing Roller Shutters SE14.21 CP 970 User manual

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Installation Instructions
SE 14.21-25,40 ER CP970
115VAC 1PH
Date: 21.10.2013
Version: 1.1 SE115V 1PH

2
SAFETY DIRECTIONS
Basic Directions
This controlhas beenbuiltinaccordance withEN 12453 Industrial, commercial and
garage doors and gates - Safety in use of power operated doors - Requirements and EN
12978 Industrial, commercialand garage doors and gates -Safetydevices forpower
operated doors - Requirements and Test methods; and left the factory in perfect condition from
the point of view of safety. Tomaintain this condition and to ensure safe operation, the user must
observeallthedirectionsandwarningscontainedintheseoperatinginstructions.
Inprinciple,onlytrainedelectrical technician shouldworkonelectricalequipment.Theymustassess the
work which has been assigned to them, identify potential danger sources and take suitable safety
precautions.
ReconstructionoforchangestoCP970 or the SE 14.21 operatorareonlypermissiblewiththe
approvalofthemanufacturer. Original replacement parts and accessories authorized by the
manufacturer guarantee safety. Liability ceases to apply if other parts are used. The operational
safety of the unit is only guaranteed if it is used in accordance with the regulations. The limiting
values stated in the technical data should not be exceeded under any circumstances (see
corresponding sections of the operating instructions).
Specified normal use
The drive unit is intended for counter-balancing sectional doors. The safe operation is only
guaranteed with normal specified use. The drive unit is to be protected from rain, moisture and
aggressive ambient conditions. No liability for damage caused by other applications or non-
observance of the information in the manual.
Spare parts
Use only original spare parts.
Symbols
Warning - This warns that the SE14.21 or other materials may be damaged if
the appropriate precautions are not taken.
Danger - This indicates danger to the life and health of the user if the
appropriate precautions are not taken.
Note - Important information!

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TABLE OF CONTENTS PAGE
TECHNICAL SPECIFICATIONS …………………………………………………………. 4
MECHANICAL INSTALLATION .................................................................................. 5
LIMIT AND MOTOR CONNECTION............................................................................ 6
ELECTRICAL CONNECTIONS ……………………………………. ............................. 7
SETTING THE LIMITS.................................................................................................. 8
WIRING THE ACCESSORIES.................................................................................... 9
PROGRAMMING THE UNIT .…………….................................................................... 10
OPERATING STATUS DISPLAY .……....................................................................... 1 3
MANUAL OPERATION . ............................................................................................ 14
HARDWARE OVERVIEW ............................................................................................ 1 5
WIRING DIAGRAM OVERVIEW..................................................................................1 6
ACCESSORIES WIRING DIAGRAM............................................................................ 16
OPERATOR AND PANEL PARTS BREAKDOWN...................................................... 17

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TECHNICAL DATA
SE14.21 CP 970
Output torque
140
Nm
Output speed
21
rpm
Output shaft / hollow shaft
25,40 / 1
mm/inch
Maximum holding torque
600
Nm
Maximum door weight
6000
N
Supply voltage
115V 1PH
VAC
Secondary Supply
24VDC, max load 150mA
Operating current
2.6
AMPS
Operating frequency
60
Hz
Maximum movement per hour
16
Class of protection
IP 65
Fuses
1 x 2AMP Secondary
1 x 1AMP Accessories
Temperature range
-5 / +40
C
Operator Dimensions
Control Panel enclosure dimensions
Ca
190 x 300 x 115
7.5” x 11.8” x 4.5”
Mm/Inch
WxHxD
Cable length
10
Meter
Warning
Verify primary voltage before installing or wiring. Verify that the primary
voltage matches main supply listed on the operator and control panel
enclosure.

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BAGAB00002_Z002
1. MECHANICAL INSTALLATION OF SE14.21 OPERATOR & PANEL
A. Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not be
exceeded. For maximum holding torques or locking torques refer to technical data.
Fasteners:
Self-locking fasteners with a
minimum strength of 800 N/mm2
(8.8) must be used.
Utilize the hole diameter to the
fullest.
Use adequately dimensioned
washers for elongated holes.
B. Mounting the Operator
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning
During installation, be sure to use a lifting device that has a sufficient load-
carrying capacity
1. Thoroughly grease the door
shaft
2. Mount the Key (not supplied)
3. Slide drive unit onto 1” shaft
BAGA E01003_Z002
4. Install bolts (M8) with lock
washer And tighten to 25Nm.
5. Secure bracket to wall or
support. Bracket fasteners
are NOT provided.
6. Mount control panel. Mounting
fasteners are NOT provided.
BA GAE 01006_Z001
8.8
8.8
8.8
8.8
8.8
8.8
25 Nm
BAGAB00003_Z002
3 : 1
BAGA E01001_Z002

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2. VERIFY ELECTRICAL CONNECTION OF LIMIT SWITCH AND MOTOR
1. Remove limit cover
2. Verify limit switch plug is in
3. Verify limit jumpers are
in place.
4. Remove motor cover
5. Verify wiring of motor cables.
Note
After verifying proper connections re-instal limit and motor cover.
Electricalinst all ation
Danger
Switch the power OFF and check that the cables are de-energized
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
BAHAC07_Z001

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3. ELECTRICAL CONNECTIONS
Confirm Primary Voltage
Confirm power cord is wired
properly
Plug into dedicated 15AMP
outlet within 3’ of control panel
Motor cable connection to
operator & control panel overview
Fit cable through the provided
strain relief
Wire motor cables into CP 970
panel
Limit cable connection to
operator
Fit cable through provided strain
relief
Wire limit cables into CP 970
panel

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4. SETTING THE LIMITS
Warning
First check motor rotation
Turn power ON.
The door must open when the OPEN push button
is operated. If the door closes, 3 and 1 of control
panel must be exchanged with the power off.
See hardware overview on page 15.
Note
During setup the system will only
run in Deadman
Confirm board is ready for programming the
Limits. Display is Blinking.
A. Program the OPEN limit
Push & Hold the OPEN button to open the door to
the desired OPEN final limit position.
B. Memorise the OPEN limit
Push & Hold the STOP-button for 3 seconds,
until the display changes.
C. Program the CLOSE limit
Push & Hold the CLOSE button to close the
door to the desired close final limit position.
Memorise the CLOSE limit
Push & Hold the STOP-button for 3 seconds,
until the display changes.
Warning
Door limits are now programmed. System will run in Deadman Only.
D.
E. E. Test open and close cycle before adding
any accessories
Push & Hold the OPEN button to check the full
open position.
Push & Hold the CLOSE position to check the full
close position.
Note
For further adjustments, such as momentary activation or timer to close see
programming mode on page 10.
Display Changes
and is blinking
Display Changes
Display is blinking

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5. WIRING THE ACCESSORIES
The following wiring diagrams are for recommended and optional accessories.
Note
If Safety Photocell (5.A) and Safety Edge (5.B) are used together they must be wired
in series. See complete wiring diagram on page 16.
A. Safety Photocell
It is recommended to install a normally closed contact
photocell to the CP 970. If not used Jumper 6.1 & 6.2.
B. Safety Edge
It is recommended to install a normally closed
contact Safety Edge to the CP 970. If used with photocell
(A) wire in series 6.1 & 6.2
C. Push Button
To wire an external push button for open/close/stop
activation. If not used Jumper 5.1 & 5.2.
D. Radio Control
To wire an external radio receiver for open or open & close
activation based on programming.
See page 10 for programming options.

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6. PROGRAMMING THE UNIT
1. Entering programming mode
Open enclosure lid
Press & Hold selector switch for 3
seconds until display =
2. Choose program and
confirm
Turn selector AND Press &
Hold selector switch for 3
seconds
3. Adjustment
Turn selector switch
4. Memorize
Press & Hold selector switch
for 3 seconds
5. Exit Programming
Turn selector until display=
AND Press & Hold selector switch for
3 seconds
7. PROGRAMMING PARAMETERS
2. Choose program and confirm
3. Adjustment
4. Set
Operating mode
Door function
Warning -Do not enable
momentary close without
installing a Safety
Photocells and/or Safety
Edge
Dead man OPEN
Dead man CLOSE
Momentary OPEN
Dead man CLOSE
Momentary OPEN
Momentary CLOSE
Do Not Use
Press Selector
Door Position
Final limit open
coarse adjustment
Move door upwards or
downwards
Press
stop button
Final limit close
coarse adjustment
Move door upwards or
downwards
Press
stop button
Final limit open
Fine adjustment
Final limit open can
change
Without door movement
using +/-
Press selector
Final limit close
Fine adjustment
Final limit close can
change
Without door movement
using +/-
Press selector
Do not use
Do not adjust
Intermediate stop
Move to intermediate stop
press
stop
button
Relay switch stop
Move to relay switch stop
press
stop
button

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2. Choose program and
confirm
3. Adjustment
4. Set
Control Functions
Do not use
Do not adjust
Do not use
Do not adjust
Automatic closing
feature
Time can be set between 1-240 sec.
Ex. 1-6.2 = 162 sec.
Press
stop
button
Do not use
Do not adjust
Relay Output
“9.1, 9.2, 9.3“
*See program 1.6 and 1.7 to
move switch contact position*
Off/Not used
Switch contact impulse signal
Switch contact continuous
Pre-Flash Open & Close 3 seconds with
flash on movement
Pre-Flash Close three seconds with flash
on movement
Constant pressure open & close three
seconds constant movement
Press
selector
Do not use
Do not adjust
Do not use
Do not adjust
Do not use
Do not adjust
Do not use
Do not adjust
Maintenance cycle counter
Counter adjustment
01-99 correspond from 1,000 up to
99,000 count down cycles
Press
selector

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Reaction when
reaching 0
Display appears “CS“ and adjusted
number of cycles
Changing to DEADMAN display appears
“CS“ and adjusted number of cycles
Changing to DEADMAN same as 0.2
reset to about 500 cycles possible,press
stop button for 3 seconds
2. Choose program and
confirm
3. Adjustment
4. Set
Memory Check
Info cycle counter
7-digit
selector
M HT ZT T H Z E
The cycles would be displayed as follow:
M= 1.000.000 H= 100
HT= 100.000 Z= 10
ZT= 10.000 E= 1
Info last 2 faults
selector
Last 2 faults would be alternately displayed.
Info Program changes
7-digit
selector
M HT ZT T H Z E
The cycles would be displayed as follow:
M= 1.000.000 H= 100
HT= 100.000 Z= 10
ZT= 10.000 E= 1
Info program version
Program version will be displayed
Reset
RESET except cycle
and program change
counter
RESET
Press stop
button for 3
seconds

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8. OPERATING STATUS DISPLAY
Report
Description
Measure to solve the problem
Missing jumper
Insure jumper is in 2.1 & 2.2 on CP970
Missing jumper
Insure jumper is in 21 through 26 on DES Limit
Emergency stop activated
Check the emergency stop is activated, or whether the supply cable is
broken
Missing jumper
Insure jumper is in 2.1 & 2.2 on CP970
Missing jumper
Insure jumper is in 2.1 & 2.2 on CP970
Safety edge not recognized
Check the safety edge is connected correctly or the wrong type has been
selected in the program
Photocell activated
Check the photocell has been fitted properly, or whether the connecting
cable is broken
Safety edge operated in two
consecutive cycles
Check for an obstacle or the connecting cable is broken or there is a short
circuit in the cable
Safety edge 8K2 activated
Check the safety edge is activated or there is a short circuit in the
connecting cable
Safety edge 8k2 defect
Check safety edge and connecting cable are not broken
Consult factory
Limits not adjusted
Adjust limits
Safety open limit operated
Turn mains supply OFF and move the door downwards - with the manual
operator- until the limit is free or the open limit should be re-adjusted.
Safety close limit operated
TurnmainssupplyOFFand movethedoorupwards - with the manual
operator- until the limit is free or the close limit should be re-adjusted.
Door load monitor has activated
Check to see if the door moves freely.
Missing jumper
Insure jumper is in 2.1 & 2.2 on CP970
ROM - Fault
Faultacknowledgement:switch OFF and ON the main power.
Internal fault report
Faultacknowledgement: switch OFF and ON the main power.
RAM - Fault
Faultacknowledgement: switch OFF and ON the main power.
Internal control fault
Faultacknowledgement: switch OFF and ON the main power.
DES –no response
Check electronic limit DES connection. Fault acknowledgement: switch OFF and
ON the main power.
Drive unit does not work
Check the door movement. Check the limit shaft for turning. Check phase
rotation.
Phase rotation failure
Check main supply phase rotation turns right
Solution: Reverse 1 & 3 on DC970

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OPERATING STATUS DISPLAY
Report
Command Acknowledgements
Open command being given
Stop command being given
Close command being given
Cycles for maintenance reached
Report
Status
Flashing
f
Opening
Flashing
Closing
Door stopped between set limits
Door stopped at upper limit
Door stopped at lower limit
Note
If any other fault codes appear please consult factor.
9. MANUAL OPERATION - ER (release)
The manual operation is provided as a means of opening or closing the door when power is
unavailable or an error has occurred.
Warning - Injury through improper operation!
Disconnect the power
Door movement is only possible after release
Pull the red grip to disengage the
drive. Open or close the door
manually.
Pull the green grip to engage the
drive.
10. HARDWARE OVERVIEW CP970

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1
Supply 24VDC Max 500mA
2
Resistor –Do not remove 2.1 & 2.2
3
Push button - If not used Jumper 5.1 & 5.2
4
Photocell or Safety edge N.C. –If not used Jumper 6.1 & 6.2
5
Radio control N.O. 7.1 & 7.2
6
Jumper –Do not remove 3.1 & 3.2
7
Selector switch
8
7-Segment display
9
Relay output for warning light or annunciator
10
Limit connection
11 24VAC 1.8 & 1.9
11. CP 970 POWER, MOTOR AND LIMIT WIRING DIAGRAM

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12. ACCESSORIES WIRING DIAGRAM

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1Declar ati on of i nc or por ati on / c on for mance
13. OPERATOR AND PANEL PARTS BREAKDOWN
OPERATOR
CONTROL PANEL
PART DESCRIPTION
20. GEAR REDUCER
21. DIGITAL LIMIT
22. LIMIT COVER
23. LIMIT CABLE
24. MOTOR CABLE
25. MOTOR
26. M6 LOCK WASHER (X4)
27. M6 x 1.0 x 25mm HEX HEAD SCREW (X2)
28. M6 x 1.0 x 25mm SOCKET HEAD CAO
SCREW (X2)
29. EMERGENCY RELEASE
30. ROPE EXTENSION
31. MOUNTING BRACKET
32. STRAIN RELIEF
PART DESCRIPTION
1. ENCLOSURE
2. CP970 CONTROLLER
3. CONTACTOR 24VAC
4. FUSE HOLDER
5. FUSE –2 AMP
6. TRANSFORMER 115V-24VAC
7. RESISTOR- 8K2
8. TERMINAL STRIP 3C
9. TERMINAL STRIP 10C
10. FOIL PUSH BUTTON W/ CABLE
11. STRAIN RELIEF- MOTOR CABLE
12. STRAIN RELIEF- LIMIT CABLE
13. STRAIN RELIEF- POWER CABLE
14. PRE-WIRED POWER CABLE
15. FUSE –1 AMP
16. WASHER
17. ¾ SCREW
18. ½ SCREW
19. NUT
OPERATOR

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