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1 Preface 5
1.1 Purpose of this manual 5
1.2 Structure of the manual 5
1.3 Requirements of the user 5
2 Technical specification 7
3 Introduction 9
3.1 Supplier’s information 9
3.2 Manufacturer’s declaration 10
3.3 Purpose of use 10
3.4 Operating conditions 10
3.5 Description of the Spiralveyor 11
3.6 Working principle 14
3.7 Control units 15
4 Safety 17
4.1 The most important safety conditions 17
4.2 Description of safety provisions 17
4.3 Safety measures to be taken 18
4.4 Explanation of symbols 18
5 Unload the Spiralveyor 20
5.1 Preparation 20
5.2 Unloading instructions 21
5.2.1. Unload the Spiralveyor from the truck at the rear side / from the container 21
5.2.2. Unload the Spiralveyor from the truck at the top 23
5.2.3. Unload the Spiralveyor from the truck at the side 24
5.2.4. Unload the Spiralveyor from a crate 25
5.2.5. Erecting the Spiralveyor 25
6 Mounting, installation, adjustment and commissioning 28
6.1 Provisions to be provided 28
6.2 Assembly 28
6.2.1. Motor reductor 28
6.2.2. Installing chain over length detection 30
6.2.3. Mounting B-guide 31
6.3 Validation 32
6.3.1. Dimension check Spiralveyor 32
6.3.2. Adjusting and setting the Spiralveyor 32
6.4 Integration in a (transport) system 34
6.4.1. Floor construction 34
6.4.2. Frequency control 35
6.4.3. Checklist integration 35
6.5 Reverse / adjust / set 36
6.5.1. Mechanical 36
6.5.2. Controls 37
6.6 Check / Shadow run 38
7 Technical maintenance 41
7.1 Troubleshooting-list 41
7.2 Maintenance schedule Spiralveyor 43
7.2.1. Checking conveyor plates 45
7.2.2. Checking chain tension and chain stretch 45
7.2.3. Checking side guide 46
7.2.4. Checking for skid 46
7.3 Maintenance procedures 47
7.3.1. Feature too move the slatbelt 47
7.3.2. Slatbelt service location 48
7.3.3. Replacing conveyor plates 48
7.3.4. Shorten chain 51
7.3.5. Align sprocket wheel 51
7.3.6. Replace reversing roller 52
7.3.7. Replace sprocket wheel 54
7.3.8. Lubricate the motor 55
8 Put out of comission 56
