American Flow Control B-84-B-5 User manual

5-1/4” American-Darling B-84-B-5 HydrantAMERICAN Flow Control Page 1B-12
5-1/4” AMERICAN-DARLING®B-84-B-5 OPERATION, INSPECTION, AND MAINTENANCE
5-1/4” AMERICAN-DARLING®B-84-B-5 TESTING
WARNING: FAILURE TO RELIEVE PRESSURE CAN RESULT IN
THE CAP BLOWING OFF, CAUSING INJURY OR DEATH.
Drainage Test for Dry Barrel Hydrants (Draining Type)
1.
2.
After testing and backlling, the hydrant should
be safely ushed and tested to be sure that it is
bacteriologically safe before it is put into service.
Tighten the outlet nozzle caps so they will not be
excessively tight, but tight enough to prevent their
removal by hand.
Clean the hydrant exterior to remove dirt accumu-
lated during installation. Touch up any areas where
factory coating was damaged during handling or
installation. Use an appropriate top coating or contact
factory for touch-up coatings.
3.
If the hydrant fails the drainage test, replace and
tighten the nozzle cap, partially open the hydrant (1
or2-turns)withtheoutletnozzlecapsontocreatea
pressurethatwillushandclearthedrainassembly.
If this fails to restore proper drainage, then the drain
assembly should be removed and inspected. If the
drain assembly is clear, then the problem may be that
the drain outlets are plugged from outside the hydrant.
Repairwillrequirediggingdownaroundtheoutsideof
the hydrant and clearing the drain outlets.
4.1.
2.
3.
Following the pressure test, close the hydrant
main valve.
Carefully remove one outlet nozzle cap and place the
palm of one hand over the outlet nozzle opening.
Drainage should be su󰀩ciently rapid to create a
noticeable suction.
Placing a Hydrant Into Service
Operation
1.
2.
3.
Checkdirectionofopeningasmarkedonthehydrant
cover.
To open, turn the operating nut until the main valve
is fully open and the travel stop nut limits further
opening. Do not force the hydrant in the open-
ing direction beyond fully-open as indicated by
sudden resistance to turning. If water does not
owwhenthehydrantisopen,itisprobablydueto
a closed valve upstream from the hydrant. Always
open the hydrant completely, never only partially. A
hydrant that is partially open will allow pressurized
owthroughthedrainvalve,whichmaywashaway
the soil from the area surrounding the base, or the
partially open main valve may trap small stones
or other debris between the valve seal and seat.
To close, turn the operating nut until the valve
stops the ow. It is not necessary to close this
style of hydrant with great force. Once the ow
has stopped, turn the operating nut in the opening
directionabout1/4turntotakethestraino󰀨theoperat-
ingpartsofthehydrant.Ifthehydrantdoesnotshuto󰀨
completely, do not attempt to force the hydrant to
close. Debris and small stones may be trapped in
the valve seat and may be preventing the hydrant
from closing. Partially open and close the hydrant
several times to help dislodge the debris. If this does
not work, safely remove the hydrant operating rod
assembly, remove the debris and repair as detailed in
subsequent sections of this manual.
WARNING: FAILURE TO RELIEVE PRESSURE
CAN RESULT IN THE CAP BLOWING OFF,
CAUSING INJURY OR DEATH. Make sure the
auxiliarygate valvein the lateral between the main
and the hydrant is closed and that the hydrant is not
chargedwithpressurewhenremovingcaps.
4.
AMERICAN Flow Control recommends you follow the general Inspection and Installation guidelines outlined in
AWWA Manual M17 for Installation, Field Testing, and Maintenance of Fire Hydrants and/or as recommended below.
The thrust bearing hydrant requires a minimum of torque to operate. WARNING: Special care should be taken in the
installation, inspection and repair of pressure containing devices such as valves and hydrants. FAILURE TO
FOLLOW PROPER PRACTICE AND GUIDELINES CAN RESULT IN SERIOUS INJURY OR DEATH. High pressure and
water hammer, due to rapid opening or closing of a hydrant or valve, can also cause major damage to the hydrant,
valve, water main, re hose, or other attached equipment. It is possible to damage the hydrant by forcing it beyond its
limitsoftravelwithexcesstorque;therefore:

5-1/4” American-Darling B-84-B-5 HydrantAMERICAN Flow Control Page 1B-13
5-1/4” AMERICAN-DARLING®B-84-B-5 OPERATION, INSPECTION, AND MAINTENANCE
Inspection
1.
2.
Itisrecommendedthathydrantsbeinspectedtwice
per year to ensure their satisfactory operation. After
eachuse(especiallyincoldweather)hydrantsshould
bespecicallyinspectedfordrainage.
Routine inspection should cover the points outlined
inAWWAManualM17andinclude(butnotbelimited
to)thefollowingpoints:
a.
b.
c.
d.
External inspection of paint, caps, chains, etc.
Checkingtra󰀩c type hydrants for damage to the
breakawayfeature.
Using a listening devicetocheckthemainvalve
forleakage.
Staticallytestingthehydranttolookforleakageat
gaskets,caps,O-ringsanddrains.
Verifying the hydrant drains properly.
Cycling the hydrant from full open to full close.
Checkforroutinelubricationneedswhichincludes
but may not be limited to loss of lubricant, nozzle
caps and operating mechanism.
e.
f.
g.
Attimeofinspection,ushthehydranttoremoveany
foreign material from the hydrant and the lateral. If
necessary,ushthedrainsbyllingthehydrantand
thencyclingopenthemainvalvetwotimestoforce
wateroutofthedrainsunderpressure.Ifthehydrant
isnon-drainingtype,pumpwateroutafterushing.
3.
Maintenance
Note: Where grease is specied, use an AMERICAN Flow Control recommended food grade grease.
1.
2.
If it is necessary to add lubricant, turn operating nut
back from tight closed position until it turns freely,
then remove pipe plug in top of operating nut and
pump food grade grease into operating nut. DO
NOT OVER PRESSURE LUBRICANT OR OVERFILL
HYDRANT WITH LUBRICANT. FAILURE TO
FOLLOW THESE INSTRUCTIONS WILL RESULT
IN HARD OPERATION OF THE HYDRANT. SHOULD
HARD OPERATION OCCUR REFER TO “TROUBLE
SHOOTING GUIDE” DETAILED IN THIS MANUAL.
Remove all nozzle caps, clean rust or corrosion
from threads of nozzles and caps, and replace cap
gasketsifnecessary.Applyalightcoatofgreaseto
nozzle threads before replacing cap.
3.
4.
Twice per year, open the hydrant completely
andushforseveralminutes.Openandclosevalve
tomakesureitworksproperly,andcheckforleaks.
Remove a cap and verify that the hydrant is draining
properly.Afterthemainvalve is closed, thewater
in the hydrant should drain rapidly. If it does not, the
drain ports may be clogged. To clear drain ports, install
nozzlecap,andtightenuntilwatertight,thenopen
hydranttwoorthreeturnsforseveralminutes.This
willleavedrainportpartiallyopenandpermitwater
pressuretowashouttheobstruction.Ifthismethod
is unsuccessful, remove the operating rod assembly
and clean the drain mechanism. If neither of above
methods permits water to drain, it indicates that
the drainage area around the hydrant base should
be rebuilt.
AMERICAN Flow Control strongly recommends that you follow routine maintenance on re hydrants as outlined
in AWWA Manual M17 for Installation, Field Testing, and Maintenance of Fire Hydrants. The ease of operation and
the frequency of repair depends on the condition of the water system and the maintenance given. Dirt, gravel and
other foreign material in the hydrant may prevent it from closing or draining properly, which may result in damage
to the hydrant main valve. Under most operating conditions, AMERICAN Flow Control recommends semi-annual
lubrication and inspection of re hydrants.