American PERC-RITE ASD15 Series User manual

MANUFACTURED BY:
AMERICAN MANUFACTURING COMPANY INC.
22011 Greenhouse road Elkwood, VA 22718
1-800-345-3132
PERC-RITE® CONTROLER MANUAL
ASD15—AWD15 Series
(Fully Automatic)
PATENT NO. 5,200,065 ; 5,984,574 ; 6,261,452B1
DP0-B9114 1—4 ZONES

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Perc-Rite© Drip
1-4 Zone System Controller
Programming instrucons for the Siemens LOGO! PLC
VERSION 1.1 8/1/2021
PLEASE REVIEW SEQUENCE AND ALL THE FOLLOWING INSTRUC-
TIONS BEFORE ATTEMPTING TO CHANGE SETTINGS!
WARNING! DO NOT USE THE “PROGRAM”, “NETWORK” OR
“DIAGNOSTICS” SCREENS!
ALL SCREENS NECESSARY FOR SETTING UP THE PLC ARE
FOUND BY SIMPLY PRESSING THE UP ARROW KEY
FROM THE CLOCK SCREEN!
If the screen backlight turns ORANGE, STOP! ONLY the clock
is changed through the “Display #1” screen below!
STOP
PROGRAM>
SETUP>
NETWORK
DIAGNOSTICS
Pointer
Su 00:00
YYYY-MM-DD
01.01.00
Turn the power on to the LOGO microprocessor (P1 circuit breaker - ON)
with all the HOA switches in the “OFF” position. Press the up or down ar-
row buttons to view available screen information. Screens may be viewed
by pressing the up and/or down arrow buttons. The last screen, Time and
Date, can be adjusted if necessary to current conditions (see below).
WARNING: Time and date must be set for proper operation
The image to the right shows the logo unit itself showing the time clock
screen.
Display #1 appears whenever the escape key (ESC) is hit at the clock
screen or if a program is stopped or if no program exists.
The controller is factory preprogrammed for a repetitive cycle type system
which starts with the off period. The preset functions are shown on the
screens below on page 17
Setting the Clock (Display #2)
WARNING: Time and date must be set for proper operation. Arrow down
to date/time screen, set clock by pressing ESC. Scroll down to SETUP and
press OK. Arrow down to clock and press OK, arrow up to set clock press
OK. Use UP down arrows to change values, Left and Right arrows to move
to the next value. Press OK when done, then press ESC until you get back
to the date and time screen.
WARNING: DO NOT GO INTO THE “PROGRAM”, “NETWORK” OR
“DIAGNOSTICS” SCREENS! ALL SCREENS NECESSARY FOR SET-
TING UP THE PLC ARE FOUND BY SIMPLY PRESSING THE UP AR-
ROW FROM THE CLOCK SCREEN! Any changes to parameter set-
tings through these screens will void warranty and the operator may
be responsible for having the PLC re-programmed.

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Program messages
The program messages are displayed when the particular routine of the program has been enabled. For exam-
ple, when a pump is dosing a drip zone, the Dosing pump run time screen can be seen. The following screens
are show as noted;
• The count down for a cycle start is viewed when reset/cycle start push-button is held (displayed only
while holding reset button, dose starts at 10 seconds, field flush starts if held for 20 seconds)
• field flushing in progress (displayed only while field flushing)
• filter back wash in progress (displayed only while back flushing filters)
• field flushing enabled for next dose cycle (displayed only when next dose is field flush)
• pressurizing zone for field flush (displayed only when pressurizing zone)
• zone dosing target (displayed when dosing in progress or with all zone HOAs in manual)
• filter/field flush settings (only displayed with all zone HOAs in manual)
Edit Screens “Pump Run Time & Pump Rest Times”
Any line with this ARROW icon can be changed.
The functions that may be edited are: Dose Target (Run Time) for each zone, Peak Rest, Standard Rest and quantity of
Filters. To adjust these settings, go to the respective screen below and follow the instructions.
EDIT SCREENS
The following screens are shown when all H-O-A switches are in the “OFF” position.
#1: Setting Pump Run Times (ZONE DOSING TARGET, Screen #1):
Screen 1
NOTE: This screen is only available when all zone HOA switches are in the OFF position. The screen also will
display once an automatic dose has been started.
Set Zone run times, Standard rest time, or Peak rest time by using the UP and Down arrows to get to the ap-
propriate screen. Press and hold ESC until highlighted. Press OK to begin the edit process. Use Up and Down
arrows to change values while Left and Right arrows advance to the next number to edit. When finished, press
OK to lock in value, and then press ESC twice.
NOTE: Settings can be changed while the program is running.
NOTE:
THE HOMEOWNER ASSUMES FULL RESPON-
SIBILITY FOR CONDITIONS OR MALFUNC-
TIONS DUE TO CHANGES IN PUMP RUN TIME
OR OTHER SETTINGS BY AN UNQUALIFIED
SERVICE PROVIDER.

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#2: Setting Pump Rest Times (Standard & Peak, Screen #2)
NOTE: Settings can be changed while the program is running.
Press and Hold the "ESC" key until the Standard Rest Time is highlighted. Press the "OK" button and the
first location will start flashing. 01:30h. Press the pointer button > to select the number of rest hours/minutes
(hh:mm) for the standard and peak rest times to be set. Press the pointer button up/down to change the
number from 0-9. Continue this process until the desired time is entered. Continuing to the far right with >
pointer will allow the time range to be changed from hours to minutes (mm:ss) of rest time. Example: If you
want the Standard Rest time to be 2 hours and 35 minutes you would need it to display “02:35h” When entries
are complete Press the "OK" button. Press the "ESC" key twice and the entry will be complete.
*Standard Rest time may be referred to as “Average” rest time in design plans.
This screen also indicates the number of zone HOA switches that are currently in the AUTO position as well
as the next zone in program sequence to dose. If the PEAK level float is up the text “PEAK UP ” will display
at the bottom right of screen. If the HIGH LEVEL ALARM float is up, the text “HIGH UP” will display at the
bottom left of screen.
---------------------------------------------------------------------------------------------------------------——————————
DATA SCREENS (Keep Scrolling with the DOWN pointer key)….
Float Switch Positions (Screen #3)
The 3rd screen shows the current status of the pump tank float switches. “UP” means the float is up or sub-
merged, “DOWN” means the float is down or not submerged.
**Float Operating Conditions
The controller is configured to monitor the four available floats.
The monitored float inputs are “Redundant Off”, “Dose Ena-
ble”, "Peak Enable" & “High Alarm”. The float positions in
the tank are indicated by a “on” meaning the float is submerged
or “Off” meaning the float is NOT-submerged. The lowest
float is the “Redundant Off” float. When this float is down the
rest timer will elapse and no action will take place. Once the
"Redundant Off" and “Dose Enable” float are BOTH activated
and the rest timer has elapsed, the “Cycle Run” is signaled.
Screen #3
Screen #2

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Pump Counter and ETM (Screen #7)
Screen #5
The internal run time is implemented and recorded
whenever a pump is called for automatically. The run
time is displayed in minutes:seconds. The pump has its
own counter that indicates each time the pump is
called for in the automatic mode. Each pump has its
own ETM (Elapsed Time Meter) that cumulatively
counts the amount of time in hours:minutes a pump
has been called for.
Screen #6
Set Number of Filters: 1 or 2. Based on the hydraulic unit selected, set
field flush interval (in days), default is an American Manufacturing rec-
ommended 14 day interval.
NOTE: The zone switches must be in the Off position. Settings can be
changed while the program is running.
Press and Hold the "ESC" key until the value is highlighted. Press the
"OK" button and 000001 appears and the underlined location will start
flashing. Press the pointer button > to select the last location of
000001 for the selection of filters. Press the pointer button up/down to
change the number from 1-2. When entries are complete Press the
"OK" button. Press the "ESC" key twice and the entry will be complete.
Scroll down with the pointer button until you reach the Settings Filters
display. Press and Hold the "ESC" key until the value is highlighted.
Press the "OK" button and 000001 appears and the underlined location
will start flashing. Press the pointer button > to select the last location
of 000001 for the selection of filters. Press the pointer button up/down
to change the number from 1-2. When entries are complete Press the
"OK" button. Press the "ESC" key twice and the entry will be complete.
Setting Quantity of Filters & Field Flush Interval (Screen #5)
Screen #4
High Level Alarm Float Counts/ETM (Screen #4)
This screen shows the total High Level Alarm counts and how long
the current Alarm condition has lasted and cumulative (ETM) time
the float has been up since day 1.

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Reset/ Cycle Start Button (Located above the HOA switches)
When the Reset/Cycle Start pushbutton has been depressed and held for 1+ second during a
dose, the pump will stop. When the Reset/Cycle Start push button has been depressed and held
for 10 (+/-) seconds then released (with all HOA switches in AUTO and adequate liquid level), the
pump will start an automatic dose cycle and the elapsed rest times will be forced to reset to zero.
Program/Setting menus
The Program and Settings Menus should only be used with factory direction.
Default Menu Start Instruction
This menu appears whenever a program is stopped or no program exists. THE PUMP "H-O-A"
SWITCH(S) SHOULD BE IN THE OFF POSITION! Press the button until you reach the “Start”
option and press the "OK" button. If your LOGO! is programmed it will begin its sequences when
the pump switch is placed in the “Auto” position.
WARNING!!! Programming changes should only be done by an authorized American
Manufacturing representative.
The Zone and FF display monitors the Auto opera-
tion for each zone. When any zone has started an
automatic dose the “DOSE” counter will be ad-
vanced one count for the corresponding zone. When
any zone has had an automatic Field Flush event the
“FLUSH” column will advance one count.
Screen #7
Zone & Field Flush Counters (Screen #7)
Su 00:00
YYYY-MM-DD
01.01.00
CLOCK SCREEN (Last screen when scrolling down with arrow key)
FROM THIS SCREEN ALL OTHER SCREENS ARE ACCESSED
BY SIMPLY SCROLLING UP WITH THE ARROW KEY.
Screen #9

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THE FOLLOWING SCREENS ARE SHOWN ONLY WHEN
THE OPERATION IS ACTIVE:
The count down for cycle
start is shown when reset/
cycle start push-button is
held (displayed only while
holding reset button, dose
starts at 10 seconds, field
flush starts if held for 20
filter back wash in pro-
gress (displayed only
while back flushing fil-
ters
Field flushing enabled for
next dose cycle (displayed
only when next dose is field
flush)
pressurizing zone for field
flush (displayed only when
pressurizing zone)

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FLOW RECORD CARD
Flow record cards are available from
American Manufacturing. As a time
saver for the operator in leu of re-
cording all internal data from the
PLC, recording the flowmeter read-
ing and date can help monitor oper-
ational trends.
By recording the flow during annual
operational monitoring events, the
operator may be able to pick up
excessive flow conditions due to
leaky toilets, leaky tanks or other
excess flow conditions.
Just determine the number of days
between recorded events, deter-
mine the amount of effluent dis-
charged, and look for significant
variance.
DEALER NOTES;