AMP AMPW 400 User manual

Save this manual for future reference.
PN: 110820-01 Rev. 0
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instrucons.
• If you cannot reach your gas supplier,
call the re department.
Installaon and service must be performed
by a qualied installer, service agency or the
gas supplier.
WARNING: If the information in these
instrucons is not followed exactly, a re
or explosion may result causing property
damage, personal injury or death.
Commercial Condensing Water Heater
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Thermal Solutions Products, LLC www.thermalsolutions.com
Phone: [phone] Manheim Pike, Lancaster, PA 17601 [email protected]
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
400-1000L MBH Water Heater Indoor/Outdoor
Water Heater Models
AMPW 400
AMPW 500
AMPW 650
AMPW 800
AMPW 1000L
Boiler Model: Serial Number:
Installation Date: System Type:
Heating Contractor: Phone/Email:
Address:

2 AMPW 400-1000L I&O Manual
Table of Contents
 
 
A. Local Codes 5
B. Warranty 5
C. Shipment Damage 5
D. Connecting Gas Supply Line 5
E. Appliance Operation 5
F. Gas Leakage (If you detect or smell gas...) 5
G. Maintenance 5
  
I. Factory Test and Inspections 6
J. Disclaimers and Local Codes 6
 
 
 
A. Unpacking and Inspection 12
B. Check Equipment 12
C. Installation and Operation Manual 12
 
A. General 13
B. Appliance Mounting 14
C. Outdoor Installation 14
D. AMP 400-1000L Stacking 15
E. Clearances 16
F. Clearances (French) 16
G. Closet and Alcove Installation 16
  
 
A. General Venting Guidelines 17
B. Venting Design Requirements 17
C. General Termination 18
D. Field Installation 19
E. Venting for Outdoor Installation 19
F. General Termination 26
G. Terminal Installation 28
  
  
J. Multiple Appliance Terminations 32
K. Removing Existing Appliance 33
L. Special Installation Requirements for Massachusetts 33
 
A. Condensate trap 35
B. Condensate Neutralizer Installation 36
C. Common Condensate pump/Sump 36

AMPW 400-1000L I&O Manual 3
Table of Contents
 
A. General Piping Guidelines 37
B. Factory Supplied Outlet Manifold 38
C. Standard Piping Components 39
D. Scalding 40
E. Water Quality 41
F. Temperature Rise and Heat Exchanger Head Loss 42
G. Pump Selection 43
 
 
A. Guidelines and Requirements 47
B. Field Connecting Gas Supply 47
C. Gas Pressure Switches 49
 
A. General. 50
B. Power Requirements 50
C. Appliance Wiring 50
D. Routing Field Connections 50
E. System and Circulation Pump Wiring 51
 
A. Check System Setup 56
B. Start the AMP 56
  
D. Field Conversion of Gas Type 59
E. Pump Control 60
F. Check Thermostat Operation 60
  
H. Testing of Controls and Safety Devices 60
 
A. General Maintenance 62
B. Monthly Inspection 62
C. Annual Inspections and Service 62
D. Restarting after Prolong Shutdown 65
  
 
 
 

4 AMPW 400-1000L I&O Manual












-
         



CAUTIONCAUTION
NOTICENOTICE
!
!
!

AMPW 400-1000L I&O Manual 5

A. Local Codes
 



      

         

 
      

      


B. Warranty
 



 

 


 

Table 20
C. Shipment Damage
        
        
     

 

D. Connecng Gas Supply Line
 

 


E. Appliance Operaon
        

        
Table 4
           
       

 



F. Gas Leakage (If you detect or smell gas...)
 
 

 

 

G. Maintenance
       



       

        

H. Product Idencaon Label
 
       

 


6 AMPW 400-1000L I&O Manual
II(continued)
I. Factory Test and Inspecons
       
     
      


       






J. Disclaimers and Local Codes
 

     
the Naonal Fuel Gas Code, NFPA 54/ANSI Z223.1,
and/ or CSA B149.1 Natural Gas and Propane Code

Standard for
Controls and Safety Devices for Automacally Fired
Boilers, ANSI/ ASME CSD-1
      





     
        
      


-

       
     

!




!

AMPW 400-1000L I&O Manual 7





water heaters are not


Specication AMPW Models
400 500 650 800 1000L
Fuel NG or LP NG or LP NG or LP NG or LP NG or LP
Max. Water Temp. (°F)1210 210 210 210 210
Max. Working Pres. (psi) 160 160 160 160 160
Standard Safety Relief
Valve (psi) 150 150 150 150 150
Water Vol. (gal) 3.8 4.3 5.6 6.6 8.1
Heat Transfer Area (sq. ft.) 34.8 39.1 52.2 60.9 75.4
Approx. Shipping Weight (lb) 460 470 530 560 600
1Appliance will go into hard lockout if temperature exceeds 200 0F.

 







 
400 40 400 392 475 98
500 50 500 490 594 98
650 65 650 637 772 98
800 80 800 784 950 98
1000L 100 1000 980 1188 98
Ratings shown are for installations at sea level and elevations up to 2000 ft.

factory.
Dimensions (in.) AMPW Model
400 500 650 800 1000L
Gas Inlet 3/4 3/4 1 1 1
Water Outlet Pipe 2 2 2 2 2
Water Inlet Pipe 2 2 2 2 2
Air Intake 4 4 6 6 6
Vent Outlet 4 4 6 6 6
Condensate Drain 1 1 1 1 1
Drain Line 3/4 3/4 3/4 3/4 3/4
Electrical Conduit Holes 7/8 7/8 7/8 7/8 7/8


8 AMPW 400-1000L I&O Manual
III(continued)
38 1
2
"
45"
33 1
2
"
25 5
8
"
26 3
8
"
Front View
1 7
8
"
36 1
2
"
5
8
"
5 1
2
"
1 7
8
"
46
1
4
"
2 1
2
"
Side View
4 1
8
"
9 1
4
"
5 7
8
"
12 1
4
"
19 3
4
"
10"
26 1
2
"
27 3
4
"
35 1
8
"
9 7
8
"
6 1
4
"
2 7
8
"
Rear View
LAMPW 400-500 dimensional for manual


AMPW 400-1000L I&O Manual 9

III(continued)
45"
38 1
2
"
33 1
2
"
25 5
8
"
26 3
8
"
Front View
1 7
8
"
5
8
"
52 3
8
"
7 1
8
"
1 7
8
"
60 3
4
"
Side View
9 1
4
"
10"
5 7
8
"
12 1
4
"
35 1
8
"
9 7
8
"
6 1
4
"
27 3
4
"
26 1
2
"
19 3
4
"
4 1
8
"
3 1
4
"
Back View
LAMPW 650-1000 dimensional for manual

10 AMPW 400-1000L I&O Manual

1. Communicaon Interface (ConcertTM Control)


2. Main appliance control
      

3. Front control box


4. Rear control box

5. ON/OFF switch

6. Main gas valve
     

7. Gas and Air Mixer/Venturi


8. Blower


9. BluejetRBurner
       

10. Ignion electrode
       

11. High gas pressure switch
       

Table 28
12. Low gas pressure switch
       
        
Table 28
13. Outlet/Hot water connecon

14. Water ow switch

Table 21
15. Gas supply connecon
Table 28 for

16. Inlet/Cold water connecon

17. Hot/outlet water temperature sensor
      

18. Cold/Inlet water temperature sensor


19. Low water cut o (LWCO)
      
       

20. Temperature and pressure gauge
      

21. Temperature and pressure safety relief valve


       

22. Condensate drain trap
      
      

23. Minimum combuson air proving switch


24. Blocked vent switch


25. Combuson air lter box

26. Exhaust vent connecon
     

to Table 6
27. Heat Exchanger
     
