Amphenol Telect 009-7001-0104B User manual

High-Current Demarcation Panel
Installation Guide
Applies to: 009-7001-0104B & 009-7001-0104B-TFD
009-7001-0104B-TFD

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Table of Contents
1.1 Overview..................................................................................................................................................4
1.2 Inspection ................................................................................................................................................4
1.3 Specifications...........................................................................................................................................5
1.4 Installation ...............................................................................................................................................6
1.4.1 Important Installation Guidelines............................................................................................................6
1.4.2 Installation Procedure............................................................................................................................7
1.5 Replacing Alarm Cards .......................................................................................................................... 11
1.6 Accessories ...........................................................................................................................................12
1.7 Compression Lugs .................................................................................................................................13
1.8 Reference Schematic (1 of 4 Circuits) ....................................................................................................14
1.9 Dimensions............................................................................................................................................15
List of Figures
Fig. 1: Model 009-7001-0104B-TFD (UL Listed, File E139903)....................................................................... 4
Fig. 2: Removing blank covers from model 009-7001-0104B .......................................................................... 7
Fig. 3: Installing circuit breakers and TFD fuse holders on model 009-7001-0104B.........................................8
Fig. 4: Bracket orientation ..............................................................................................................................9
Fig. 5: Rack mounting....................................................................................................................................9
Fig. 6: Ground lug connection ........................................................................................................................9
Fig. 7: Input/Output lug connections.............................................................................................................10
Fig. 8: Power and alarm LEDs on front panel ...............................................................................................10
Fig. 9: Installing fuses ..................................................................................................................................10
Fig. 10: Alarm relay terminals on rear of panel ............................................................................................. 11
Fig. 11: Replacing the alarm card................................................................................................................. 11

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Installation Guide, Part Number 146161-3 A0
Copyright 2019, Amphenol Network Solutions, All rights reserved.
Amphenol Network Solutions
22425 East Appleway Ave. # 11
Liberty Lake, WA 99019
Amphenol Network Solutions assumes no liability from the application or use of these products. Amphenol
Network Solutions does not convey any license under its patent rights nor the patent rights of others. This
document and the products described herein are subject to change without notice.
About
Amphenol Network Solutions is a global innovative original equipment manufacturer that serves the data and
communications markets. We design, manufacture, and distribute products for customers who need an end to
end solution for network connectivity, fiber, power distribution and rack management. We collaborate with our
customers to deliver product solutions that exceed expectations with innovative designs and world class quality.
Amphenol Network Solutions is the industry thought leader on network cable management.
Telect, Inc. has been a market leader in secondary DC power
distribution for over 36 years. Through our acquisition by Amphenol
and our merger with All Systems Broadband, to become Amphenol
Network Solutions, we have continued to deliver reliable, high-quality
solutions to power, protect, and monitor today’s network servers and
equipment. We are proud to be an Amphenol company that will
continue to be Powered by Telect.
Technical Support
Email: [e-mail]
Phone: [phone]

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1.1 Overview
The Amphenol Network Solutions 009-7001-0104B demarcation fuse panel with alarms provides TPS/TLS fuse or
circuit breaker protection at the equipment interface. The low-profile, white panel supports four TFD fuse holders
or circuit breakers, a replaceable alarm card containing power and alarm LEDs, alarm contact relays, rear-access
terminals and wire-wrap alarm relay contacts. Each fuse holder has separate BATT/RTN inputs and outputs rated
up to 125A for either 24 VDC or 48 VDC applications.
The 009-7001-0104B-TFD model comes with TFD fuse holders installed in each position.
Hardware is included for either flush or extended mounting in a 19-inch or 23-inch relay rack. Visit our website
(amphenol-ns.com) for ordering accessories and replaceable parts: fuses (up to 125A, each), TFD fuse holders,
circuit breakers (up to 100A) and more.
1.2 Inspection
Please read and understand all instructions before installation. If you have questions, contact Amphenol Network
Solutions Technical support at [e-mail] or call 509-926-6000.
When you receive the equipment, carefully unpack it and compare it to the packaging list. Please report any
defective or missing parts to Amphenol Network Solutions Quality at [e-mail] or call 509-926-
6000.
Amphenol Network Solutions is not liable for transit damage. If the product is damaged, please report it to the
carrier and contact Amphenol Network Solutions Quality.
NOTE: For service or warranty information, please visit amphenol-ns.com and click on the support tab, email
Amphenol Network Solutions at [e-mail] or call us at 509-926-6000.
Amphenol Network Solutions assumes no liability from the application or use of these products. Neither does
Amphenol Network Solutions convey any license under its patent rights or the patent rights of others. This
document and the products described herein are subject to change without notice.
Front with TPS fuses
Rear without I/O terminal covers
Fig. 1: Model 009-7001-0104B-TFD (UL Listed, File E139903)

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ALERT! Only qualified personnel may install and maintain this product. Verify that all connections meet
requirements specified in local electric codes or operating company guidelines before supplying power.
1.3 Specifications
Inputs/Outputs:
Specification:
Max. fuse rating (each)
100A: Circuit breaker
125A: TFD holder
Max. total load rating of panel
320A: Circuit breaker
400A: TFD holder
Voltage range
±20 to ±28 VDC
-40 to -60 VDC
BATT & RTN wire size
#8 to #1 AWG recommended (see note below)
Ground wire size
#10 to #2 AWG recommended (see note below)
Terminal stud sizes
(Input, output and earth ground)
1/4"-20 dual studs on 5/8" centers
Maximum lug width: 0.61-inches
Power dissipation
17W per channel
Short-circuit withstand rating
5000A
Alarms:
Specification:
Alarm relay contacts
0.6A @ 60 VDC
Alarm card power rating
1W
Alarm wire size
Solid: #26 to #22 AWG
Dimensions:
Specification:
Nominal, without brackets:*
Width:
Height:
Depth:
17.25" (43.8 cm)
1.75" (4.4 cm)
10.4" (26.4 cm)
Weight:
Specification:
Weight, shipping
~11 lbs. (~4.5 kg): 009-7001-0104B
~12 lbs. (~5 kg): 009-7001-0104B-TFD
Environment:
Specification:
Operating temperature
-5°C (23°F) to 55°C (131°F)
NOTE: Wire sizes are recommended based on generally available lug sizes. Ensure wire sizes meet amperage
requirements per NEC.

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1.4 Installation
NOTES:
•Amphenol Network Solutions ships 009-7001-0104B panels without installed fuse holders or fuses.
Amphenol Network Solutions includes blank covers over the empty fuse holder positions. Amphenol
Network Solutions ships 009-7001-0104B panels without installed fuses.
•Fuse holders without fuses are sold separately. Order fuses and fuse holder at amphenol-ns.com. Fuse
part numbers are shown on page 12.
•For safety, install blank covers over all unused fuse positions on model 009-7001-0104B.
•Amphenol Network Solutions recommends that circuit breakers or fuse holders — without fuses — be
installed prior to mounting the panel on the rack. Amphenol Network Solutions recommends not mixing
circuit breakers and TFD fuse holders in the same panel. (TFD fuse holders are for TPS or TLS fuses.
TPS and TLS fuses are compatible, but are made by different manufacturers.)
1.4.1 Important Installation Guidelines
•Elevated Operating Ambient Temperature: If you install the rack in a closed or multi-unit rack
assembly, the operating ambient temperature of the rack environment may be greater than room
ambient. Take care to install the equipment in an environment compatible with the maximum
operating temperature.
•Reduced Air Flow: Maintain the amount of air flow required for safe operation when installing the
equipment in a rack.
•Mechanical Loading: Ensure mechanical loading is even to prevent hazardous conditions.
•Circuit Overloading: Overloading circuits may affect your overcurrent protection and supply wiring.
Use equipment nameplate ratings.
•Reliable Earthing: Maintain reliable earthing or rack-mounted equipment. Pay attention to supply
connections other than direct connections to the branch circuit (e.g., use of power strips).
•Disconnect Device: Incorporate a readily accessible disconnect device in the building installation wiring.

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1.4.2 Installation Procedure
1. As shown in Fig. 2, remove the blank cover(s)
over the intended fuse holder position(s). The
unit can operate with one, two, three or four
fuse positions occupied.
NOTE: For safety, leave blank covers over all
unused positions.
Notice that “LINE” and “LOAD” appear above the
fuse positions. Remember: the LOAD end of the
fuses holders are always outboard — farthest
away — from the LED display. Meaning that
fuse holders will be installed “right” side up on
one side of the display and right side down on
the other.
ALERT! You can install fuse holders backwards. Observe the LINE and LOAD designations on the panel
vs. the designations on the fuse holders.
2. With the input power off, firmly install the circuit breakers or fuse holders in the panel. As shown in Fig. 3,
install the TFD fuse holders and bezel(s):
a. As directed in the illustration, make sure alarm connector on the breaker or fuse holder is straight prior
to installation.
b. Use the two screws supplied with each fuse holder to secure the holders to the bezel.
c. Attach the bezel to the chassis with a blank cover screw.
NOTE: Panel brackets are installed at the factory for flush mounting in a 19-inch rack. A pair of 23-inch
rack brackets are also included. Either pair of brackets can be moved or installed to extend front of panel
beyond the face of the rack in 1-inch (2.54 cm) increments.
WARNING! Failure to properly ground this equipment can create hazardous conditions to installation
personnel and to the equipment.
WARNING! Before connecting input power cables, make sure input power to panel is turned off.
Fig. 2: Removing blank covers
from model 009-7001-0104B

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TFD Fuse Holder
CAUTION!
MAKE SURE ALARM CONNECTOR ON FUSE HOLDER
IS STRAIGHT BEFORE INSERTING INTO THE PANEL.
A bent alarm bayonet on a fuse holder
can either cause internal damage to the
panel or fail to make electrical contact
with alarm wiring within the panel.
LINE & LOAD designations
are on the top of TFD fuse
holders on THIS side of
the panel.
Fig. 3: Installing circuit breakers and TFD fuse holders
on model 009-7001-0104B

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3. If necessary, to move or replace the 19-inch
brackets, remove three screws on sides of
breaker panel, as shown in Fig. 4.
4. Install 19-inch or 23-inch brackets for flush
or extended panel presentation on rack.
5. Locate an unused rack position and mount
panel using the four thread-cutting screws
provided, as shown in Fig. 5. Tighten the
screws to 35 in/lb. (4.29 N•m).
6. Use a UL/NRTL-approved crimping tool
to attach a UL/NRTL-approved, 2-hole
compression lug onto a #10 to #2 AWG
ground wire. (The size of the ground wire
depends on size of input BATT wires.)
7. Attach the opposite end of the ground wire
to the relay rack, per local practices.
8. If required, lightly coat antioxidant on lug,
grounding terminal and contacting surface.
9. Connect the lug to the terminal using the nuts
and washers (supplied), refer to Fig. 6.
10. Tighten the nut to 36 in/lb. (4 N•m).
NOTE: Input and output wire size for this panel
must be rated for the corresponding breaker/fuse
size at the power distribution unit (PDU). The input
wiring to this panel may be a greater size to
accommodate a voltage drop from the primary
power source.
NOTE: Always follow operating company guidelines
when connecting input wiring to the primary power
source.
11. Make sure the input power is OFF.
12. For input wiring, crimp straight or angled, 2-hole
compression lugs onto #8 to #1 copper wires.
Insulate lug barrels with UL94 V-0 rated heat
shrink tubing.
One of Two Universal
(Right or Left) 23 in.
Rack Brackets
Right-Hand 19 in.
Rack Bracket
Holes for Flush
Mounting Panel
to Rack
One of Seven Sets of Rack
Bracket Mounting Holes for
Extending Front of Panel in 1-
inch increments
Fig. 4: Bracket orientation
Fig. 5: Rack mounting
Fig. 6: Ground lug connection

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13. Clean the terminals with a nonabrasive,
nonmetallic pad.
14. If required, lightly coat antioxidant on lugs
and input terminals and then connect lugs
to input terminals on back of panel. Tighten
lugs to 36 in/lb. (4 N•m).
15. Before installing breakers and output wiring,
turn power on to verify input power and
indicators:
•Verify input voltage and polarity
•Whenever power is supplied, expect the
corresponding PWR ON LED to light
16. For output wiring, repeat steps 8 through 12
for BATT and RTN outputs (crimp output wires
to lugs, clean output terminals and attach lugs
to output terminals). Heat shrink the insulation
onto the lug barrels.
17. Record the circuit assignments on the pull-out
designation card below the alarm display.
18. Attach the plastic covers over all output terminals.
CAUTION! Amphenol Network Solutions recommends
that the individual circuit load not exceed 80% of fuse
capacity (for example, 100A fuse x .80 = 80
max. load).
19. Make sure output devices — devices fed from the
outputs of this demarcation panel — are disabled.
20. With input power on, firmly install each fuse in
panel, as shown in Fig. 9.
Fuses are designed so that the fuses can be
installed in one way only.
21. Check voltage and polarity at output terminals
and equipment ends.
22. Test the alarm card:
Fig. 7: Input/Output lug connections
Fig. 8: Power and alarm LEDs on front panel
Fig. 9: Installing fuses

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a. Expect an open circuit (∞Ω) between Terminals
Cand NO (see Fig. 10). The ALARM CUTOFF
LEDs should not be lit.
NOTE: Under normal conditions, that is, with
power on and fuse installed, expect an open
circuit (∞Ω) between Terminals Cand NO on
the rear of the demarcation panel.
NOTE: If a fuse, expect continuity (0Ω) between
Terminals Cand NO.
23. Wire-wrap alarm pins with solid #26 to #22 AWG.
24. Enable loads and verify the normal operating
conditions outlined in the preceding Notes.
1.5 Replacing Alarm Cards
The alarm card is held in place by two captive
thumbscrews on the front of the alarm card panel.
To remove and replace an alarm card, unscrew the
thumbscrews and pull out the card.
When replacing an alarm card, make sure the edge
connector on the far end of the assembly docks
securely into the connector inside the panel.
Fig. 10: Alarm relay terminals on rear of panel
Fig. 11: Replacing the alarm card

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1.6 Accessories
Item
Description
Part Number
Alarm card, Demarc ACO
PWR ON / ALARM LEDs
400774
TFD fuse holder
25-125A with bullet-style
connectors for TPS/TLS fuses
129816
Item
Description
Part Number
TPS fuses
5A
130481
10A
130485
15A
130487
20A
130489
25A
130476
30A
130478
40A
130482
50A
130484
60A
130486
70A
130488
Item
Description
Part Number
TLS fuses
80A
140640
90A
140641
100A
140642
110A
140643
125A
140644
Item
Description
Part Number
Circuit breakers
5A
090-0052-0005
10A
090-0052-0010
20A
090-0052-0020
25A
090-0052-0025
30A
090-0052-0030
40A
090-0052-0040
50A
090-0052-0050
60A
090-0052-0060
70A
090-0052-0070
80A
090-0052-0080
90A
090-0052-0090
100A
090-0052-0100

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1.7 Compression Lugs
ALERT! Only use components and crimping tools approved by agencies or certifying bodies recognized
in your country or region such as Underwriter’s Laboratories (UL), TUV, etc.
Table 1 – Lugs (support dual 1/4-20 studs, 5/8" C-C)
#8 AWG
#6 AWG
#4 AWG
#2 AWG
T & B
54204040
(Die Code 21)
54205
(Die Code 24)
54206
(Die Code 29)
Burndy
YA8CL-2TC14
(Die Code 49)
YA6CL-2L
(Die Code 7)
YA4C-2L
(Die Code 8)
YA2CL-2NT14
(Die Code 10)
Panduit
LCD8-14A-L
(Die Code 21)
LCD6-14A-L
(Die Code 24)
LCDN2-14A-Q
(Die Code 33)

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1.8 Reference Schematic (1 of 4 Circuits)
* Switch is shown in normally open position.

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1.9 Dimensions
Notes:
1. Dimensions are in inches (millimeters)
2. Fuse holders and fuses are not supplied
3. Max. lug width: .685"
4. Hole spacing: 1/4-20 on .625" centers
Front View
Top View
Rear View
Rotated & shown without terminal covers