AMSAFE V23 User manual
1043 N. 47th Ave.
Phoenix, AZ 85043 USA Phone: +1 602 850 2850
Fax: +1 602 850 2812
Phoenix, AZ
Issue: 03-Jun-2014, Rev. L
AMSAFE SEATBELT AIRBAG SYSTEM
V23 SYSTEM
INSTALLATION, HANDLING, AND SHIPPING INSTRUCTIONS
AmSafe Document Number: E510629
PROPRIETARY NOTICE
This information contained herein is confidential and proprietary to AmSafe. It shall not be reproduced or disclosed in whole or
in part to persons other than those necessary for the user to utilize such information or used in any manner detrimental to
AmSafe’s interests or for the purpose for which such information was provided without the express, written consent of AmSafe,
except to the extent required for installation or maintenance of recipient's equipment.
NOTICE – FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE OF CONFIDENTIAL INFORMATION
GENERALLY (18 USC 1905)
AmSafe is furnishing this document in confidence. The information disclosed herein falls within exemption (b) (4) of 5 USC 552
and the prohibitions of 18 USC 1905.
The AmSafe Commercial and Government Entity (CAGE) code: 35FB9
AMSAFE SEATBELT AIRBAG SYSTEM
INSTALLATION, HANDLING AND SHIPPING INSTRUCTIONS E510629
01-Aug-2013
Page ii
Revision History
Rev. Prepared Approved Revision Summary Date
– F. Armenta W. Gehret Initial Issue 10-Feb-2009
A F. Armenta J. Magish Page 1003 – updated page 1003 SDT Diagnostic
Check procedures table.
Pages 4003-4005 – Removed recommendation
that the EMA is disconnected for shipment of
seats. Added statement to prevent buckle from
being in proximity of the switch.
17-Mar-2009
B F. Armenta J. Magish Updated EMA and Inflator pics;
Page 1003 – added warning to disconnect SDT
after diagnostic check in order to prevent EMA
battery from draining.
11-Nov-2009
C F. Armenta J. Magish Updated nomenclature: Inflatable Lap Belt Assy
was Seatbelt Airbag Assembly (SAA);
Page 3002 – added EMA torque values to Table
06-Apr-2010
D. F. Armenta D. Potter Updated nomenclature: AmSafe Airbag System
(AmSafe Airbag) now AmSafe Seatbelt Airbag.
Updated Packing and Shipping Requirements for
Inflators: removed statement to use cargo only
when shipping; added EX numbers for Autoliv
Inflators
07-May-2010
E F. Armenta J. Magish Revision History – removed “Added Section
2000, Inspection/Check.” This section was never
added.
Page 4007 – Updated Packing and Shipping
Requirements for Inflators: removed statement to
use cargo only when shipping
30-Jun-2010
F L. Langston J. Magish Reformatted document; added instruction for
systems with no activation switch throughout
document; removed warnings/cautions with
instruction to avoid magnetic fields in vicinity of
EMA as this is no longer a valid issue; added
MSDS, EX numbers, and weights for ROI
inflators.
31-Aug-2010
G F. Armenta J. Magish Added Figure 3 – dual inflator system;
referenced dual inflator system throughout
document where inflator is referenced. Updated
Figure 11 to show locked and unlocked
connector position. AmSafe logo updated;
nomenclature: AmSafe was AmSafe Aviation.
14-Apr-2011
H F. Armenta J. Magish Updated to reference a structure mounted
system; added Figure 4 – Representative
Structure Mounted System; added Figures 14 &
15 for detail on expiration date of Inflator and
EMA; updated caution statement for mishandling
of EMA.
11-Mar-2011
AMSAFE SEATBELT AIRBAG SYSTEM
INSTALLATION, HANDLING AND SHIPPING INSTRUCTIONS E510629
01-Aug-2013
TOC-1
TABLE OF CONTENTS
TABLE OF CONTENTS TOC-1
CAUTIONS AND WARNINGS i
SYSTEM DESCRIPTION AND OPERATION 1
1. AmSafe Seatbelt Airbag System Description 1
A. General 1
B. Inflatable Lap Belt Assembly 4
C. Inflator and Inflator Fitting 4
D. Cable Interface Assembly 5
E. EMA 6
F. SDT 7
G. AmSafe Seatbelt Airbag System Specifications 8
TESTING AND FAULT ISOLATION 1001
1. Introduction 1001
A. Reasons for Testing and Fault Isolation 1001
B. Limitations of Testing and Fault Isolation 1001
C. Scope of Testing and Fault Isolation 1001
D. Procedures 1001
2. AmSafe Seatbelt Airbag Diagnostic Check 1002
A. Scope of AmSafe Seatbelt Airbag Diagnostic Check 1002
B. Interval 1002
C. Equipment and Materials Required 1002
D. Procedures 1005
REPAIR 2001
1. AmSafe Seatbelt Airbag System Repair 2001
A. Scope of the Job 2001
B. Limitation of the Job 2001
C. Equipment and Materials for the Job 2001
D. Procedures 2001
REMOVAL REPLACEMENT AND INSTALLATION PROCEDURES 3001
1. Removal Replacement and Installation Procedures 3001
A. General Information 3001
B. Field Disposal of Damaged LRUs 3002
C. Equipment and Materials Required 3003
D. AmSafe Seatbelt Airbag System Removal 3003
E. AmSafe Seatbelt Airbag V23 System Installation 3006
F. Installation of Seats Equipped with AmSafe Seatbelt Airbag System 3008
G. Removal of Seats Equipped with AmSafe Seatbelt Airbag System 3008
SHIPPING, TRANSPORTATION, HANDLING, STORAGE PROCEDURES 4001
1. Introduction 4001
A. Reasons for Shipping, Transportation, Handling, and Storage Procedures 4001
B. Limitations of Shipping, Transportation, Handling, and Storage Procedures 4001
C. Scope of Shipping, Transportation, Handling, and Storage Procedures 4001
D. Procedures 4001
2. Transporting Seats Equipped with the AmSafe Seatbelt Airbag System 4002
A. Reasons for Transporting Seats Equipped with AmSafe Seatbelt Airbag System 4002
B. Limitations of Transporting Seats Equipped with AmSafe Seatbelt Airbag System 4002
C. Scope of Transporting Seats Equipped with AmSafe Seatbelt Airbag System 4003
D. Procedures 4003
E. Preparing for Shipment 4003
AMSAFE SEATBELT AIRBAG SYSTEM
INSTALLATION, HANDLING AND SHIPPING INSTRUCTIONS E510629
01-Aug-2013
TOC-2
F. Packaging 4004
G. Exterior and Label Markings 4004
3. Returning AmSafe Seatbelt Airbag Components and RMA Procedures 4004
A. Reasons for the Job 4004
B. Limitations of the Job 4004
C. Scope of the Job 4004
D. Equipment and Materials for the Job 4004
E. RMA Procedures 4004
F. Packaging and Shipping Requirements – Inflator 4005
G. Packaging and Shipping Requirements – AmSafe Airbag Components Except the Inflator 4006
4. Storage 4007
A. Inflator 4007
B. EMA 4007
C. Inflatable Lap Belt Assembly 4008
5. Autolive MSDS for Airbag Inflator, Hybrid Curtain 4009
6. ROI MSDS for Airbag Inflator 4015
Table of contents
