ANAB X5 User manual

Handbook for
ANAB Chain Grinder Mod. X5
Version 1.2

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Homepage: www.anab.nu Email: [email protected]u
Table of contents
Introduction page
Preface ………………………………………………………. 3
General information ………………………………..……….... 4
Safety regulations ………………………….………………… 5
Technical specifications ……………….…………….………. 6
Space required for machine …………………………………… 7
Control panel
The display ..……………………….………….…………….... 8
Operating wheels and buttons …………………….………….. 9
Settings
Before grinding, working method ………………………….. 11
Compressed air, drive link thickness, tooth division ………… 12
Feed setting, distance to feed table …………………………… 13
Sharpening angle adjustment, number of cutting teeth ………. 14
Grinding depth and tooth length, Set up CER grinding wheel 15
Grinding wheel speed, grinding time, control panel ………….. 16
Maintenance
Cleaning ………………………………………………………. 19
Adjusting the air pressure …………………………………….. 20
Replacing the grinding wheel ………………………………… 21
Belt tension …………………………………………………… 22
Replacing the drive belt ………………………………………. 23
Trouble shooting
Problem solving ………………………………………………. 23
Attachment
Individual images …………………………………………….. 24
Malfunctions ………………………………………………….. 28
EC declaration of conformity ………………………………… 29
Author: Holm Schäfer
HS Electronic

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Preface
Thank you for deciding to buy our saw chain grinder of the type ANAB X5
The aim of this manual is to provide you with basic knowledge of the structure and
the handling of the machine.
Also for you, who already have good knowledge of grinding machines, this book
help. Please read the manual carefully before you start the grinding machine.
Correct operation and care are a prerequisite for good function and economic use.
If you have any questions, please contact our customer service department or your
representative, who will be happy to assist you.
In case of inquiries or spare parts orders always please specify machine type, machine no
and year of manufacture.
Date of
manufacture:
Machine type:
Machine No.:
Date of Delivery:
Checked by:
Installation Date:
Signature:
Note:
Manufacturer: ANAB
Åsbacksvägen 6
SE-836 94 Ås
Sweden
Tel: [phone]
E-mail [e-mail]
Home Page www.anab.nu
We reserve the right without prior notice to change the technical specifications
.

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General information
The ANAB automatic sharpening machine X5 Is an automatic grinding machine for sawing
and machine chains. Through the operation and adjustment possibility of the machine,
almost all chain types can be ground.
By automatically sensing the cutting teeth the grinding wheel is always in the correct
position. The machine works electro-pneumatically and is equipped with a programmable
control unit.
The electrical equipment is protected in the lower part of the machine.
The construction is designed for long and uninterrupted operation, only simple servicing is
required.
Service work or re - adjustment of the machine should always be carried out by trained
Personnel.
The following settings must be made before the sharpening process:
Adjust the chain gauges
Gap setting
Adjusting the depth / depth measurement delimiter
Adjust the tooth length
Compressed air
Number of cutting teeth
Adjust the sharpening angles αand β.
Chain type CER grinding wheel
1/4″3 mm grinding wheel
.325″4 mm grinding wheel
3/8″4 mm grinding wheel
3/8" low profile 3 mm grinding wheel with small diameter.
.404″5 mm grinding wheel
.404" Stihl Rmhs 5.5 mm grinding wheel
3/4″8 mm grinding wheel
15/20 mm scratcher chain 4 mm grinding wheel
15 mm chipper chain 6 mm grinding wheel
Tungsten chipper chain 4 mm diamond wheel (CBN)

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Safety regulations
For all work on the machine (e.g. when profiling the grinding wheel)
Wear protective clothing, gloves and facial masks!
In the vicinity of the machine, hearing protection should be used!
Always use grinding wheels recommended by ANAB!
Always check saw chains for damage before sharpening
(e.g. damaged teeth or rivets)!
Bent chains should be repaired or disposed of before sharpening!
Damaged chains (cutting teeth) should be repaired before sharpening!
Damaged chains that have been used on stone or hard materials must be disposed of.
The safety screen on the sharpening machine must be closed before starting the sharpening
process!
The air pressure at the manometer must be checked before operation! If the pressure is too
high Danger of explosion!
Always check that there is no damage to the electrical connections before you start the
machine!
The electrical connection should be earthed and the work carried out by a professional!
In the case of an electrical fault, always use a qualified electrician!
If you have other faults on the machine, contact your service technician ANAB!
If the machine is working, there should be no unauthorized persons nearby!
If a warning sign is damaged or unreadable, it should be replaced as soon as possible!

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Technical data
Motor: Electrical / Pneumatic
Control System: PLC-based, fully automatic or manual step by step.
The cutting tooth sensor always detects the correct
grinding direction.
Sharpening angle α: 0 – 35°
Sharpening angle β: 0 – 35°
Drive link thickness: Stepless adjustable. 1,3 – 3,0 mm
Chain types: Standard chains
Saw chain division: 1/4" to 20 mm (picture on page 11)
Grinding wheels: Special profile
Electric motor: 0.75 kW frequency-controlled. Rotary power 400 V
Engine speed: Continuously controlled by frequency converter
Compressed air :
Pressure: approx. 6 bar.
Air requirement: min. 10 L / min.
(The air must be dry)
Connection: R ¼“
Hose dimensions: Internal diameter 10 mm
Compressed air regulator and shut-off valve are included.
Recommended cooling water amount: 6 L/min.
Chain type Grinding wheel Position of the chain
holder (see page 25)
1/4“ 3 mm grinding wheel Upper position
.325″ 4 mm grinding wheel Upper position
3/8“ 4 mm grinding wheel Upper position
3/8" low profile 3 mm grinding wheel with smaller
diameter Upper position
.404″ 5 mm grinding wheel Upper position
.404" Stihl Rmhs 5.5 mm grinding wheel Upper position
3/4“ 8 mm grinding wheel Lower position
15 mm 4 mm grinding wheel Lower position
20 mm 4 mm grinding wheel Lower position

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Space required for machine
The distance between the
wall and the machine
should be at least 60 cm.
Compressed air connection
Tooth length setting
Machine height
ca. 190 cm
The distance to the wall should
be at least 40 cm.
Around the machine, there should be so much space that the work at the machine is not
complicated
Also, the access to doors, gates and shelves for service work must be ensured.

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Control panel
When the current is switched on using with the main switch (Page 9) there is displayed
first a page showing the machine type and the versions of the HMI and PLC-program.
Then the main page appears as below .
The touch-sensitive control panel
The main page
Shows the sharpening time Buttons for page browsing
Number of sharpened teeth (1) Start / step button
of the current chain (0) Stop button
G rinding wheel speed Percent of the sharpened teeth
Button for setting the T otal number of sharpened
number of teeth teeth on this machine
The control panel flashes RED when the alarm is activated.
Please note
After about 300,000 sharpened teeth Total number of teeth flashes and alerts you
to service the machine.
Please contact your dealer or www.anab.nu.

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Operating wheels and buttons
Wheel for grinding depth Air pressure setting
Lock for hand wheel position 9 Air cut valve
Scale for grinding angle β Air filter with water separator
Chassis Cover Setting for grinding quantity
Scale for tooth division adjustment Rotary knob for feed support

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Operating wheels and buttons
Chain holder
Control panel
Adjustment knobs for
drive link thickness
Adjustment knob with scale
Locking handle
Emergency Shut-Off
Main switch
Rotary knob for lowering
speed
The control panel
Switch for cooling water pump
Switch to change the
grinding angle β