Analytical Industries Palm Co User manual

Copyright © 11/16 All Rights Reserved
Analytical Industries Inc.
2855 Metropolitan, Pomona, CA 91767 USA.
Tel: [phone], Fax: [phone]
Email: [email protected], Web: www.aii1.com
This manual may not be reproduced in whole or in part with-
out the prior written consent of Analytical Industries Inc.
Palm CO
Palm CO
Palm CO
Carbon
Carbon
Carbon
Monoxide
Monoxide
Monoxide
Analyzer
Analyzer
Analyzer
Assembledunderacertified
QualityManagementSystem
MDD/93/42EEC, AnnexII
ISO13485:2003
ISO9001:2008
Instructions
for Use

TableofContents
1 Introduction 1
1.1 Indications for Use 1
2 General Safety Warnings 2
3 Start-up 4
3.1 Contents of Shipping Container
3.2 Controls
3.3 Bump Testing
4
4
4
4 Calibration 5
4.1 Zero Calibration
4.2 Span Calibration
4.3 Calibration Log
5
6
7
5 Operation 8
5.1 Principle of Operation
5.2 Application Considerations
5.3 Sampling
8
8
9
6 Maintenance 9
6.1 Cleaning Instructions
6.2 Battery Replacement
6.3 CO Sensor Replacement
6.4 Reassembly Checklist
6.5 Storage
9
9
11
12
12
7 Spare Parts & Optional Accessories 12
8 Troubleshooting 13
9 Warranty 14
10 Safety Data Sheet (SDS) 15
10.1 Disposal 15
11 Specification 16
12 Quality Control & Calibration Certification 17
i 1
1 Introduction
Congratulations on your purchase. These Instructions for Use describe the
precautions, set-up, operation, maintenance, and specifications of the Palm
CO Carbon Monoxide Analyzer.
This symbol means CAUTION – Failure to read and comply with the
Instructions for Use could damage the device and possibly jeopardize
the well being of the user.
Users must read the following statements as they are essential to re-
ducing the risk of use error due to ergonomic features of the device or
the environment in which the device is intended to be used. In order to
obtain optimum performance, the operation of the device must be performed
in accordance with these ‘Instructions for use’.
Note: Analytical Industries Inc. cannot warrant any damage resulting from
the misuse, unauthorized repair or improper maintenance of the device.
Prior to shipment, every device is thoroughly tested at the factory and docu-
mented in the form of a Quality Control Certification that is included in the
Instructions for Use supplied with every device.
For future reference in the event you need to contact the factory, we suggest
the serial number of the analyzer be recorded below:
Serial Number: ___________________________
1.1 Indications for Use
The Palm CO Carbon Monoxide Analyzer is intended to measure and display
the concentration in the range of 0 to 25 PPM of carbon monoxide in com-
pressed breathing air tanks, intended for scuba diving. It provides continuous,
fast, reliable, and accurate carbon monoxide measurements.

2
2 GeneralSafetyWarnings
ALWAYS follow the statements below as they are essential to reducing
the risk of use error .
ALWAYS have knowledgeable personnel who have read, understand and
agree to follow the Instructions for Use operate the device.
ALWAYS retain the Instructions for Use for future reference.
ALWAYS follow Instructions for Use. Failure to do so may cause the de-
vice to fail and void the warranty.
ALWAYS inspect the device and accessories before sampling gas & ensure:
(a) there is no evidence of physical damage
(b) the sensor (particularly the sensing surface) is dry
(c) the accessories and options specified in Section 7 are present
ALWAYS follow the general calibration guidelines:
(a) use a known source of DRY carbon monoxide span gas at
least every 3 months
(b) recalibrate when the temperature or pressure of the operating
environment changes beyond ±10°C
(c) recalibrate after the battery or carbon monoxide sensor has been
replaced
ALWAYS clean the device and accessories in accordance with Section
6.1. Failure to do so may lead to inaccurate readings, damage to the
sensor, and void warranty.
ALWAYS replace the batteries according to Section 6.2.
ALWAYS replace and install Carbon monoxide sensor according to Section
6.3.
ALWAYS contact the factory if you are in doubt while troubleshooting.
3
NEVER operate the device in any manner described below. Doing so
may compromise the safety of divers.
DO NOT use if reading is unstable or any malfunction is suspected.
DO NOT use while ‘ERR’ or ‘bA’ messages are displayed on the LCD.
DO NOT use near equipment capable of emitting high levels of electro-
magnetic radiation (EMI) or radio frequency interference (RFI).
DO NOT use if device is exposed to extreme conditions, particularly the
LCD display or sensor. Conditions include, but are not limited to pres-
sure, liquid submersion, heat, cold, or excessive sunlight beyond the
device’s storage temperature range for extended periods of time (refer to
Section 8).
DO NOT use outside of the parameters specified in Section 11 particu-
larly at flow rates greater than 10 liters per minute - the backpressure
generated produces erroneously high carbon monoxide readings.
DO NOT attempt to sterilize, autoclave, liquid sterilize, immerse in any
liquid or expose the device or accessories to steam, ethylene oxide or
radiation sterilization.
DO NOT open the main compartment of the device, except to change the
integral carbon monoxide sensor or batteries.
DO NOT open the carbon monoxide sensor or probe the sensing surface,
refer to Section 10 in the event the sensor should leak and someone
comes in contact with electrolyte.
DO NOT allow the device or carbon monoxide sensor to be serviced,
repaired or altered by anyone except knowledgeable personnel that are
familiar with the product's Instructions for Use
DO NOT use another manufacturer’s sensor inside this analyzer: The
design of the electronics is intended for only the Analytical Industries Inc.
OSV-22-AF carbon monoxide sensors. Use of a different carbon monoxide
sensor may result in an erroneous carbon monoxide reading.

3 Start-Up
3.1 Contents of Shipping Container
The contents include:
Palm CO Carbon Monoxide Analyzer
A-3388 Adapter, Dome to Sensor
Instructions for Use
A zero and span calibration is performed at
the factory which is documented by the
Quality Control & Calibration Certification,
Section 12, shipped with every Palm CO.
The batteries and carbon monoxide sensor
are installed at the factory so the Palm CO
is ready for immediate use.
Inspect the box and contents for shipping
damage. If any component appears dam-
aged, do not attempt to operate the device
and contact the manufacturer immediately,
Section 9.
3.2 Controls
The analyzer employs a micro-processor that is controlled by three (3)
pushbuttons located on the keypad on the front cover.
CAL () initiates calibration mode and adjusts the reading upward while in
calibration mode.
POWER (⦶) turns the power ON/OFF.
ZERO () adjusts the reading downward while in calibration mode.
3.3 Bump Testing: Prerequisite Gas Tests Prior to Start-Up and Use
Bump testing is recommended before each use of the Palm CO ana-
lyzer. To conduct the test, one exposes the sensor to a gas mixture of
known carbon monoxide concentration and ensures that the response
is within ±3 PPM of carbon monoxide in bump gas.
Due to transportation regulations, we recommend obtaining a bump gas of 10
PPM carbon monoxide balance air from local sources.
The device should NEVER be bump tested with a gas containing more
than 25 PPM carbon monoxide concentration.
4
3.3.1 Bump Test Procedure
1. Set up sampling system according to the figure below.
2. Turn on the analyzer.
3. Flow the bump test gas.
4. Wait for the analyzer’s reading to stabilize on the LCD
5. Verify the reading is within ±3 ppm of the CO concentration of the bump
gas. If it is not, refer to Section 8 Troubleshooting.
4 Calibration
4.1 Zero Calibration
Performing a zero calibration before every use is not necessary.
Once the POWER (⦶) key is pressed and power is applied, allow the reading
to stabilize for 10-15 minutes in air. The analyzer will display a reading of 0
PPM in a clean source of ambient air. However, if the analyzer reading is not 0
PPM:
The most common reason is the analyzer is not located in a clean source of
ambient air which can be remedied by moving to another location.
If the analyzer is located in a clean source of ambient air and the display
reads 1-2 PPM, it is possible the sensor has drifted slightly which can be
remedied by performing a “zero calibration” as described below.
If the analyzer displays a reading greater than 2 PPM, a problem is indi-
cated. In view of the low threshold for CO, the analyzer design has equally
tight limits which considers the initial factory zero calibration. Performing
another in this situation would likely display an “ERR” result. The recom-
mendation here is to contact the factory for assistance.
5

6 7
4.1.1 Procedure:
1. The analyzer should be ON and located in a clean source of ambient air.
2. PRESS the ZERO () key for 3 seconds.
3. The analyzer display will read “Zro”.
4. PRESS the POWER (⦶) key and initiate the zero calibration.
5. The analyzer will display a reading of 0 PPM.
4.2 Span Calibration Considerations
The analyzer has been span calibrated, Section 12, at the factory. This cali-
bration will hold within +2 PPM over a 12 month period.
The analyzer should be recalibrated every 12 months thereafter. Contact the
factory for assistance.
Use a known source of DRY carbon monoxide span gas
Recalibrate after the battery or carbon monoxide sensor has been removed,
disconnected or replaced.
Calibrate as close as possible to the temperature, pressure and altitude
at which the analyzer will be operated.
4.2.1 Span Calibration Procedure
1. EXPOSE the sensor to a certified span calibration gas between 10-20 PPM
CO with the balance air throughout the entire span calibration procedure.
2. ALLOW the reading on the analyzer’s display to stabilize which can take up
to two minutes.
3. PRESS the CAL () key for three (3) seconds.
4. The analyzer display will read “CAL” and initiate the span calibration mode.
5. Release the CAL () key.
6. The analyzer display will blink and read “CAL” for one (1) second before
returning to the last reading.
7. PRESS the CAL () or ZERO () key to adjust the reading of the analyzer
display to the carbon monoxide content of the certified span calibration gas
in step #1 above.
8. PRESS the POWER (⦶) key to complete calibration.
9. If it is not possible to adjust the reading to match that of the calibration gas,
review Section 8 for troubleshooting or contact the factory for assistance.
Date Sensor Serial
Number
(If New Sensor)
Cal Gas Value
(PPM) Analyzer Reading (PPM)
DO NOT cover the hole on the
side of the black dome adaptor
attached to the bottom of the
Palm CO.
Blocking the “vent” hole causes a
pressure build up on the sensor result-
ing in erroneous readings.
4.3 Calibration Log
Serial Number: _______________

9
8
5.2.4 Effect of Electromagnetic Radiation
Tested over a 26 MHz to 1000 MHz electromagnetic field, the analyzer is sus-
ceptible at all frequencies tested except those between 930 and 990 MHz.
Never operate the analyzer near equipment capable of emitting high levels of
electromagnetic radiation. Do not continue to operate the analyzer if the read-
ing becomes unstable.
5.3 Sampling Procedure
1. Assure that the analyzer is calibrated, giving a stable reading, and is in
sampling mode. Note: Sampling mode is the default screen. Nothing
needs to be done to get to this screen, assuming you are out of all menus
and modes.
2. Open the gas tank until you hear a slight ’hissing noise’
3. Hold the hole at the bottom of the black dome adaptor firmly against the
tank’s gas outlet.
4. Ensure there is a good connection between the dome adaptor and the gas
tank to prevent ambient air from leaking into the gas being measured.
5. Once the sensor is exposed to the gas stream, allow the reading to stabi-
lize as displayed by the LCD.
6 Maintenance
6.1 Cleaning Instructions
Clean the device only when needed. The carbon monoxide sensor and acces-
sories can be cleaned with a soft cloth dampened with either water or mild
isopropyl alcohol solution (70% isopropyl alcohol solution in water). Allow the
components to air-dry after cleaning.
6.2 Battery Replacement
The Palm CO Carbon Monoxide Analyzer is powered by two
1.5V AA alkaline batteries with an approximate life of 450
hours.
The LDC displays a low battery indicator ‘bA’ when the
battery falls below the necessary voltage for reliable opera-
tion of the analyzer, FIG 1. The batteries are located in
the top section or front of the analyzer and secured by
terminals mounted directly on the PCB assembly. FIG 1
5 Operation
5.1 Principle of Operation
The device utilizes an electrochemical carbon monoxide sensor intended to
measure carbon monoxide levels in gas streams. Carbon monoxide, diffusing
into the sensor through a gas permeable barrier, reacts chemically at the sens-
ing electrode to produce an electrical current output proportional to the carbon
monoxide concentration in the gas phase.
A battery powered state-of-the-art micro-processor converts the sensor’s signal
output, which represents the partial pressure of carbon monoxide in the gas
stream being analyzed. The resulting carbon monoxide reading is displayed by
an easy to read screen that has a resolution of 1 PPM carbon monoxide.
5.2 Application Considerations
5.2.1 Effect of Temperature
At constant temperature, the sensor’s electrical current signal varies linearly
with carbon monoxide concentration. Over the temperature range of 0-40⁰C,
the output varies approximately ±10% from its value at 20⁰C. For this reason,
it is highly recommended that the analyzer be calibrated at a temperature close
to that of the environment in which it is intended to be used.
5.2.2 Effect of Pressure
The electrochemical sensor measures the partial pressure of carbon monoxide
in a gas stream to which it is exposed. The sensor is accurate at any pressure
within the rated range of 80-120 kPa, provided the ambient pressure is con-
stant during sampling and calibration.
5.2.3 Effect of Humidity
Changes in humidity will produce transients in sensor output that last for about
ten minutes. Therefore, it is recommended that at least ten minutes be pro-
vided before taking measurements after a sudden humidity change, which may
occur if the analyzer is removed from a sealed bag of different humidity than
the ambient environment or a dramatic change in the weather. It is not neces-
sary that the analyzer be powered on during this period.

10 11
6.3 Carbon Monoxide Sensor Replacement
DO NOT attempt to open or probe sensor. In event the sensor leaks,
refer to the Safety Data Sheet in Section 10.
6.3.1 Procedure
1. Place the analyzer face down on a flat surface and remove the four (4)
Phillips screws from the rear of the enclosure, FIG 2.
2. To access the interior of the analyzer, locate the black sealing gasket and
pull the farthest edge of the upper section upwards 90°, FIG 2 arrow.
3. Separate the enclosure by disconnecting the CO sensor, FIG 3:
Locate the sensor cable connector.
Press down on the latch arm, see arrow in FIG 3.
Pull back on the male connector attached to the sensor cable from the
female connector attached to the PCB assembly.
4. Remove the carbon monoxide sensor, FIG 5:
Lift up the rear of the sensor, where the connector wires are attached.
Pull the front end of the sensor out of the retaining collar, arrow,
molded into the gasket that seals the two sections of the enclosure.
5. Install the new carbon monoxide sensor:
Locate the registration slot pointed to by the arrow circled in FIG 6
molded into the inside of the enclosure.
Align the wires at the rear of the sensor over the slot, do not insert.
Insert the front of the sensor into the molded collar, arrow FIG 5,
and push until the shoulder aligns with the front edge of the collar.
Ensure the wires are aligned with the registration slot FIG 6 and gen-
tly press down on the rear of the sensor until the sensor is seated.
6. Connect the CO sensor (reverse step 3).
7. Reassemble the device (reverse steps
2 & 1)
8. Calibrate the device after replacing the
CO sensor (refer to Section 4).
6.2.1 Procedure:
1. Place the analyzer face down on a flat surface and remove the four (4)
Phillips screws from the rear of the enclosure, FIG 2.
2. To access the interior of the analyzer, locate the black sealing gasket and
pull the farthest edge of the upper section upwards 90°, FIG 2 arrow.
3. Separate the enclosure by disconnecting the CO sensor, FIG 3:
Locate the sensor cable connector.
Press down on the latch arm, see arrow in FIG 3.
Pull back on the male connector attached to the sensor cable from the
female connector attached to the PCB assembly.
4. With the battery section separated and still facing down, FIG 4, remove a
battery by grasping the middle of the battery and gently pull straight up.
5. Assure the battery contacts are clean. Clean with mild alcohol as required.
6. Install the new battery:
Register the battery’s positive (+) terminal with the corresponding (+)
battery symbol printed on the PCB Assembly.
Align the battery over the terminal clip mounted on the PCB Assembly
Press down until the battery snaps into place, FIG 4.
7. Repeat steps 3-7 with the remaining battery.
8. Reassemble the device by reversing steps 3, 2, 1.
9. Calibrate the device after replacing the batteries (refer to Section 4).
FIG 4
FIG 2
FIG 5
FIG 6
FIG 3

Spare Parts Optional Accessories
OSV-22-AF Carbon Monoxide Sensor GAS-1035 Bump Gas (Section 3.3)
BATT-1008 Battery 1.5V AA Alkaline A-3671 Adapter, BC with Restrictor
A-1199 Rev F1 PCB Assembly HRWR-1157 Screwdriver
A-3388 Adapter, Dome to Sensor HRWR-1158 Lanyard
12
6.4 Reassembly Checklist
To ensure proper operation after replacing the sensor or batteries check that:
The overview of the Palm CO Analyzer reassembly, FIG 7, is followed.
The batteries are secured in the terminal clip, FIG 4.
The shoulder at the front end of the sensor is aligned with the front
edge of the molded collar, FIG 5.
The molded collar with the sensor installed is installed behind the re-
tainer tabs of the enclosure, FIG 8.
The rear end of the sensor and it’s connecting wires are not bent or
bound when closing up the enclosure and tightening the Phillips screws,
FIG 6 and FIG 7.
The sealing gasket is registered onto the 4 pegs molded into the bottom
section of the enclosure FIG 7.
6.5 Storage
Store the device by turning the power OFF. Do not store in extreme tempera-
ture, pressure, or humidity.
7 SpareParts&Accessories
13
FIG 8
FIG 7
8 Troubleshooting
If the recommended corrective action does not resolve the problem return the
device to the factory for service.
Symptom Corrective Action
Device appears to be physically
damaged Turn device ON & calibrate – if it
passes calibration, then proceed
No display when analyzer is
turned ON Replace batteries
Check battery polarity
Check and/or clean battery contacts
‘bA’ displayed when analyzer is
turned ON or in use Replace battery and calibrate device
Unable to match reading to
calibration gas in calibration
mode
Replace sensor if nearing end of its
useful life
No response to keypad Replace battery
Cannot turn device OFF Calibration routine in process—press
ON/OFF (⦶) again
Bump test failure, or reading
displayed by LCD does not
change when carbon monoxide
level changes
Replace sensor if nearing end of its
useful life
Reading does not stabilize or
fluctuates erratically Relocate analyzer away source of RF or
electromagnetic radiation emissions.
Wait 5 minutes, then repeat calibration
Replace sensor, repeat calibration
After calibration, analyzer read-
ing drifts more than 2% over 8
hours
Replace sensor if nearing end of its
useful life

14 15
9 Warranty
Coverage
Under normal operating conditions, the analyzer and sensors are warranted to
be free of defects in materials and workmanship for the period specified in the
current published specifications. To make a warranty claim, you must return the
item properly packaged and postage prepaid to:
Analytical Industries Inc.
2855 Metropolitan Place
Pomona, Ca 91767 USA
T: 909-392-6900, F: 909-392-3665
E: [email protected], W: www.aii1.com
Analytical Industries in their sole discretion shall determine the nature of the
defect. If the item is determined to be eligible for warranty we will repair it or,
at our option, replace it at no charge to you. If we choose to repair your item,
we may use new or reconditioned replacement parts of the same or upgraded
design. This is the only warranty we will give and it sets forth all our responsi-
bilities, there are no other express or implied warranties.
The warranty begins with the date of shipment from Analytical Industries Inc.,
is limited to the first customer who submits a claim for a given serial number
which must be in place and readable to be eligible for warranty and will not
extend to more than one customer or beyond the warranty period under any
conditions.
Exclusions
This warranty does not cover normal wear and tear; corrosion; damage while in
transit; damage resulting from misuse or abuse; lack of proper maintenance;
unauthorized repair or modification of the analyzer; fire; flood; explosion or
other failure to follow the Owner’s Manual.
Limitations
Analytical Industries Inc. shall not be liable for losses or damages of any kind;
loss of use of the analyzer; incidental or consequential losses or damages;
damages resulting from alterations, misuse, abuse, lack of proper maintenance;
unauthorized repair or modification of the analyzer.
Service
Contact us between 8:00am and 5:00pm PST Monday thru Thursday or before
12:00pm on Friday. Trained technicians will assist you in diagnosing the prob-
lem and determining the appropriate course of action.
10 SafetyDataSheet (SDS)
10.1 Disposal
Carbon monoxide sensors and batteries should be disposed of in accordance
with local regulations for batteries.
WEEE regulations prohibit electronic products from being placed in
household trash bins.
Electronic products should be disposed of in accordance with local
regulations.
Product name Electrochemical Galvanic Fuel Cell Carbon Sensor
Exposure Sealed device with protective coverings, normally no hazard
Ingredients Carcinogens - none; Sulfuric Acid (H2SO4)
Properties Completely soluble in H2O; evaporation similar to H2O
Flash Points Not applicable, non-flammable
Reactivity Stable; avoid strong acids, emits fumes when heated
Health Hazard  H2SO4 entry via ingestion - harmful or fatal if swallowed;
 Eye - corrosive, possible loss of vision;
 Skin contact - corrosive, possible chemical burn.
 Liquid inhalation is unlikely.
Symptoms Eye contact - burning sensation; skin contact - slick feeling
Protection Ventilation - none; eye - safety glasses; hands - gloves
Precautions Do not remove membrane or plastic coverings; do not probe
with sharp objects; avoid contact with eyes, skin and clothing.
Action H2SO4
Leak Use rubber gloves, safety glasses and H2O and flush all
surfaces repeatedly with liberal amounts of H2O

11 Specifications
16