Anatol QUCK-KOTE mini User manual

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QUCK-KOTE mini
AUTOMATIC EMULSION
COATING MACHINE

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THANK YOU FOR CHOOSING ANATOL SCREEN PRINTING EQUIPMENT
Thank you for choosing our product. To ensure proper operation, please read
this instruction manual carefully.
When opening the package, please check the machine and documents
carefully. In the event of a problem, please contact us immediately.
Before starting work, carefully read the operating instructions of the machine.
The machine should be used in accordance with the instructions, taking into
account the technical specications as well as safety guidelines.
The machine should be cleaned regularly and periodic inspections should be
carried out.

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CONTENTS
1. PRELIMINARY INFORMATION .............................................................4
2. SAFETY ..............................................................................................5
3.TECHNICAL SPECIFICATIONS ..............................................................6
4. INSTALLATION OF THE MACHINE .......................................................6
4.1 Machine Transportation ....................................................................6
4.2 Machine Setting, Connection Electrical and Pneumatic .....................6
5. GENERAL DESCRIPTION OF THE MACHINE .........................................8
5.1 Machine Construction.......................................................................8
5.2 Intended Use ....................................................................................9
6. OPERATION ........................................................................................9
6.1 Work Sequence.................................................................................9
6.2 Operating the touchscreen panel.......................................................16
7. MAINTENANCE ...................................................................................24
8. ELECTRICAL DIAGRAM .......................................................................25
9. PNEUMATIC DIAGRAM........................................................................26
10. WARRANTY.......................................................................................27
11. LIST OF REPLACEMENT PARTS.........................................................29

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1. PRELIMINARY INFORMATION
Anatol Equipment Manufacturing Co.
919 Sherwood Dr.
Lake Bluff, IL 60044 USA
Phone: [phone]
Website: www.anatol.com
Dear Customers,
This technical and operational documentation is an integral part of the Quik
Kote automatic emulsion coating machine. The information contained in this
documentation is necessary for proper assembly, use and maintenance of the
machine. This machine for coating screen printing screens with emulsion was
made in accordance with the generally applicable safety regulations. We paid
particular attention to the highest level of user safety.
Before starting work, the user should carefully read about the machine’s
construction, operation, usage rules and maintenance.
Due to the continuous development of our business, there may be minor
inaccuracies in this documentation for the systematic improvement of our
products compared to the machine you own..
WARNING!!!
Any damage caused as a result of non-compliance with the rules described in this
technical documentation are excluded from the manufacturer’s warranty liability.

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2. SAFETY
2.1 Description of Construction
This operator’s manual should be read and understood by anyone operating the
emulsion coating machine.
The manual should be kept close to the machine to allow easy access for
operators.
The emulsion coating machine is designed to automate the process of
applying e mulsion to screens of different sizes. Do not use the machine for
any other purpose.
Using the machine for any other purpose can be dangerous and will void the
warranty.
It is recommended that the area around the machine be designated as a work
area and only machine operators are allowed in this area.
Children and pets should stay away from the work area.
Never leave the machine unattended while it is turned on.
Before operation, the operator must check the machine’s electrical connection,
as well as verify the machine is receiving proper air pressure.
Be sure to clear the machine of any obstacles or obstructions before use, and
thoroughly clean the machine of any residual emulsion on the moving parts
and screen holders.
Always turn the power off when not in use.
Do not remove the back cover of the machine unless the power is turned off
and locked.
Turn the power off before cleaning and maintenance.
The emulsion coating machine can be moved only after disconnecting the
power cable and after you have ensured that it will not be damaged during
movement.

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67.3’’ x 39.4’’ x 28’’
(171cm x 100cm x 71.1cm)
DIMENSIONS
460lb (210kg)
WEIGHT
58 PSI (4 bar)
0.56 CFM (16 l/min) @60PSI
AIR PRESSURE
AIR REQUIREMENTS
1ph, 208-240V, 50/60Hz, 4A
Max Power: 850W
ELECTRICAL
REQUIREMENTS
18’’ x 19’’ up to 30’’ x 45’’
(45.7cm x 48.2cm up to 76,2cm x 114.3cm)
COMPATIBLE
SCREEN SIZE
0.75’’ x 0.75’’ up to 1.97’’ x 1.97’’
(2cm x 2cm up to 5cm x 5cm)
COMPATIBLE SCREEN
FRAME THICKNESS
3. TECHNICAL SPECIFICATIONS
4. INSTALLATION OF THE MACHINE
4.1 MACHINE TRANSPORTATION
Weight of the machine crated is 507lb (230kg). The weight of the machine without
crating is 460lb (210kg). For transportation the car is fastened by couplers on
the pallet and closed in a wooden box. All work related to unloading the machine
from the vehicle and installation should be carried out carefully in compliance
with labor protection regulations. The machine is unloaded from the vehicle by
means of the cart loader. The machine must be transported in a closed vehicle
in position vertical. During transportation, the machine must be protected from
movement and protected from overturning, and cover with oilcloth, which
protects the surface of the machine from damage and scratches. All moving
parts of the machine must be locked.
4.2 MACHINE SETTING, CONNECTION ELECTRICAL AND PNEUMATIC
The machine must be removed from the pallet on which it was transported. Then
you should set the machine at its destination. The machine does not require xing
the base to the floor.

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The next step is to carefully level the machine, they are used for leveling supports
(legs) at the bottom of the machine, which must be screwed in or out.
After installing the machine at the workplace, remove all of them from the
machine protective lms and trolley locking elements secured for transport.
CONNECTIONS TO ELECTRICAL AND PNEUMATIC NETWORKS
(COMPRESSED AIR)
Connecting the machine to the electric network is only possible via technician
authorized to carry out such activities. Connection machine is connected to the
mains by connecting the machine’s power cable to the appropriate single-phase
socket (230VAC 50Hz) according to the documentation technical.
The machine must also be connected to the compressed air network. Connection
to the compressed air network must be performed by an authorized technician
performing such work.

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5. GENERAL DESCRIPTION OF THE MACHINE
11. Scoop coater
12. Guide bar for installing screens
13. Lower screen support
14. Screen width adjustment bar
15. Side cover
16. Lower beam
17. Air pressure regulator
18. Upper beam
19. Doors
20. Main power switch
5.1 MACHINE CONSTRUCTION
1. Touchscreen control panel
2. Machine body
3. Button (screen lock-unlock)
4. Height-adjustable feet
5. Side beam
6. Upper screen holder
7. Upper beam height adjustment handle
8. Emergency stop button
9. Beam for scoop coater locking system
10. Scoop coater locking system.
20
19
13
12
16
17
15
18
14
11
718 3
4
5
10
9
2
6

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5.2 INTENDED USE
lThe Quik-Kote emulsion coating machine is intended for the automatic
application of various types of emulsion on one or two screens of the same size
simultaneously. The emulsion machine has the ability to apply emulsion on one
side of the screen, or both sides of the screen simultaneously.
Any other use of the device besides those described in this manual is strictly
forbidden. Incorrect use of the device will void the warranty.
Air supply
Power supply
6. OPERATION
6.1 WORK SEQUENCE
Before using the emulsion coating
machine, make sure that the machine
is connected to the power source
and that the electrical cable is not
damaged or interfering with the
operation of the machine. Ensure that
the air pressure supplied meets the air
requirements specied in the technical
documentation. It is also important
to ensure that all emulsion residues
have been cleaned from the working
surfaces of the machine before use,
and that the tip of the scoop is free of
damage (burrs) as this may prevent
the machine from working properly. In
case of contamination, clean all work
surfaces before starting the machine.
If the nozzle of the ladle is damaged,
such a ladle cannot be used To turn on
the emulsion machine, turn the main
switch (20) to the ON position

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With the help of a handle, set the
required pressure on the block air
preparations. Clockwise to reduce air
pressure, counterclockwise to increase
air pressure.
It is necessary to adjust the machine
to the size of the screen on which the
emulsion will be applied. To do this,
you need to raise the handle (7) by
90 degrees and turn the handwheel
accordingly - clockwise to raise the
upper beam, or counterclockwise to
lower it. First, lower the beam to the
height of the screen, then install the
screen and the upper beam should be
set at such a height that there is a gap
of 4-7 mm between the screen locking
system (18) and the screen (23), which
will be attached to the pin (6). Lower
the handle back to its original position
after setting the desired height.
BB
73
18
23
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