Anjon LIFELINE LL-RP60P User manual

LL-RP60P / LL-RP80P MANUAL
LL-RP60P
LL-RP80P

©2017 Anjon Manufacturing. All Rights Reserved 1
Table of Contents
Introduction .....................................................................................................................................................2
LifeLine Air Compressor Specifications Chart..............................................................................................2
LifeLine Air Compressor Water Depth Pressure Chart.................................................................................2
Safety First.......................................................................................................................................................3
Box Contents...................................................................................................................................................4
Installation of Box Contents and Air Fitting ..................................................................................................4
Installation of LifeLine Air Compressor.........................................................................................................5
Electrical Requirements..................................................................................................................................5
Operation .........................................................................................................................................................5
Maintenance..................................................................................................................................................... 6
Troubleshooting Guide...................................................................................................................................6
Exploded Diagram & Service Parts List.........................................................................................................7
Disassemble & Reassemble the LL-RP60P / LL-RP80P ...............................................................................8
Component Repair .........................................................................................................................................9
Servicing the Head..........................................................................................................................................9
Servicing the Valve Plate Assembly (Top-Side).......................................................................................... 10
Servicing the Valve Plate Assembly (Bottom-Side) ....................................................................................12
Servicing the Connecting Rod & Eccentric Assemblies............................................................................. 14
Connecting Rod & Eccentric Wheel Assembly Removal ...........................................................................14
Rebuilding Connecting Rod Assemblies .................................................................................................... 16
Assembly of the Connecting Rod to the Compressor ............................................................................... 17
Reassembling the Compressor ................................................................................................................... 18
Servicing the Fan ..........................................................................................................................................20
Shop Our Full Selection at www.ANJONMFG.com .................................................................................... 21
Warranty & Customer Service Contact Information ...................................................................................23

©2017 Anjon Manufacturing. All Rights Reserved 2
PLEASE READ THIS MANUAL
SAVE FOR FUTURE REFERENCE
THE INSTRUCTIONS AND WARNINGS HEREIN PRESUME EXISTING FAMILIARITY WITH THE
DESIGN AND FUNCTION OF THESE AND SIMILAR PRODUCTS AND THEIR COMPONENTS.
The model(s) represented in this manual may have additions and/or modifications made at any time. Pictures represent a standard unit
series and an actual unit may vary slightly. This manual is based on the latest products′ information available at the time of creation or
last revision. It is believed to be generally accurate and reliable. Please consult customer service representatives at Anjon
Manufacturing if detailed information is desired, or whenever there is a question about a given unit’s configuration or performance
specifications at 1-800-553-5605.
Introduction
Congratulations on your purchase of Anjon Manufacturing’s LifeLine Air Pump Compressor!
Thank you for being a valued customer! We are grateful for the opportunity to provide you with
superior products, such as the LifeLine Air Pump Compressor that is manufactured to the highest
standards using quality materials!
LIFELINE AIR COMPRESSOR SPECIFICATIONS CHART
MODEL
VOLTS
AMPS
HERTZ
PUMP DIMENSIONS
POWER CORD
LENGTH
LL-RP60P
120
3.5
60
10” x 6” x 7”
6’
LL-RP80P
120
7.5
60
10” x 7” x 7.5”
6’
LIFELINE AIR COMPRESSOR WATER DEPTH PRESSURE CHART
WATER DEPTH
PSI
LL-RP60P
LL-RP80P
0’
0
4.1 CFM
6.9 CFM
10’
5
3.9 CFM
6.7 CFM
25’
10
3.5 CFM
6.3 CFM
40’
20
3.0 CFM
5.7 CFM

©2017 Anjon Manufacturing. All Rights Reserved 3
Safety First
It is recommended that you thoroughly read and understand this manual prior to first startup and
before you attempt to service the model to which LifeLine Air Pump Compressor this applies.
THE FOLLOWING CAUTIONS AND WARNINGS ARE FOR YOUR OWN SAFETY!
To avoid damage to this product, NEVER lubricate
any component in your LifeLine Air Compressor!
All moving parts are permanently lubricated.
CAUTION!
To avoid damage to the compressor or personal injury, always try rotating the fan by
HAND prior to connecting the unit to the power source. Check for suction at the air
inlet port by placing your finger over the port while you turn the fan by hand. You
should feel a slight suction with each rotation of the fan. As you turn the fan, if you
do NOT feel suction, and/or if you feel/hear any knocking, or notice an inadequate
environment; DO NOT CONNECT THE UNIT TO A POWER SOURCE! Refer further
into this manual for troubleshooting on page 6to find the possible error.
NEVER OPERATE THIS AIR COMPRESSOR WHILE CONNECTED TO AN EXTENSION CORD!

©2017 Anjon Manufacturing. All Rights Reserved 4
Box Contents:
LifeLine Air Compressor (Model: LL-RP60P / LL-RP80P)
Shock Absorbing Mounts (x4)
Air Filter (x1)
50 psi Pressure Release Valve (x1)
Not Included:
Air Fitting required is as follows:
LL-RP60P: ¼” Male NPT / 3/8” Barb
LL-RP80P: ¼” Male NPT / 5/8” Barb
Recommended Air Hose:
Recommended as follows:
LL-RP60P: 3/8” LifeLine Weighted Air Hose
LL-RP80P: 5/8” LifeLine Weighted Air Hose
Installation of Box Contents and Air Fitting
Install air filter only into the inlet port. It is highly recommended to install the pressure relief valve
included into the exhaust port to bleed off excess pressure, in case of a blocked line. Check valves
may be required to prevent back flow through the compressor. To avoid serious injury, always bleed
your plumbing lines before servicing your compressor
Install Shock Absorbing Mounts
(Prepare location the Air
Compressor will be mounted)
Install Pressure Release Valve
(Exhaust Port opposite of
desired Air Fitting location)
Install Air Filter
(Intake Port)
Install Air Fitting
(Not Included)
(Exhaust Port opposite of desired
Pressure Release Valve location)
INTAKE PORT
EXHAUST PORT
EXHAUST PORT
NO PORT HOLE
LL-RP60P
LL-RP80P
INTAKE PORT
EXHAUST PORT
NO PORT HOLE
EXHAUST PORT

©2017 Anjon Manufacturing. All Rights Reserved 5
Installation of LifeLine Air Compressor
Make sure you have the proper installation conditions. The compressor needs to be installed in a
clean, dry location. Mount the compressor to a stable, rigid operating surface protected from dirt and
moisture and from the outdoor environment such as rain, snow and elevated from flood-prone areas
in a well-ventilated enclosure. The compressor must be installed no closer than 12” from a wall or
another compressor to allow ample circulation of air across the compressors cylinders and heads
Ensure the compressor is clear of any objects that may impede or block air flow, and avoid areas for
installation that are subject to excessive dirt or dust. Cumulated dirt /dust will result in the blocking of
air flow. Adequate ventilation and cooling air flow across the compressor must be provided to keep
the compressor from overheating and causing premature damage. The thermal protector within the
motor will interrupt the electrical current when the motor overheats. Ambient Air temperature
(temperature readings 4” away from any surface of the compressor) must not exceed 104°F (40°C).
Remove plugs as necessary from the Intake and Exhaust ports. Connect your tubing with air fittings
that are the same size, or larger, than the products threaded ports (refer to the recommended hose
and required fittings specifications). Be sure to connect the intake and exhaust plumbing to the
correct inlet and outlet ports. Ports will not support plumbing without proper installment of plumbing
fittings into the ports on your compressor.
Electrical Requirements
Make sure that the voltage output from your power supply complies with that listed on label on the
compressor. All cords with plugs must be plugged into a GFCI outlet that is properly installed and
grounded in accordance with all local codes and ordinances. It is your responsibility to contact a
qualified electrician and assure that the electrical installation is adequate and in conformance with all
national and local codes and ordinances.
A hard-wired installation is not recommended and never operate this air compressor while connected
to an extension cord; both will result in the warranty being voided!
Operation
It is your responsibility to operate this compressor at the recommended pressures and acceptable
ambient temperatures. Do not start the compressor against a vacuum or a pressure load. Follow this
procedure for startup of a new installation, after changes to an existing installation have been made,
and/or after service or repairs have been performed:
1. The instructions contained within this manual must be read and understood before start-up.
2. Start compressor and watch for excessive vibration and noises. If either is present, stop
compressor immediately and correct the problem. (Refer to the troubleshooting guide.)
3. Check all fittings and plumbing for any air leaks
4. Observe general compressor operation closely for first hour and then frequently for next seven
hours. If any irregular circumstances occur, stop compressor and correct the problem.
If motor fails to start or slows down significantly under load, shut off and disconnect from power
supply. Check that the supply voltage is correct and verify motor is turning in proper direction. Check
plug, cord and switch for damage; the thermal protection function may have been tripped. If the
thermal protection function engaged, the motor will restart automatically after cooling-down.

©2017 Anjon Manufacturing. All Rights Reserved 6
Maintenance
It is your responsibility for proper maintenance on this compressor. You must conduct regular routine
inspections and make necessary repairs to your compressor in order to maintain proper operations.
Make sure that the pressure is released from product before starting maintenance.
1. Disconnect compressor from its electrical power supply.
2. Vent all air lines.
3. Remove filter cover.
4. Remove and replace filter, as necessary.
Clean the filter and determine how frequently filters should be checked during future operation. The
changing of seasons and can affect the environment the compressor operates in. We recommend
checking the filter once a month, regardless of the environment the compressor is in. Clean or
replace filters as necessary. This upkeep will help assure the product to optimum performance.
We recommend you perform the following service to your LifeLine Air Pump Air Compressor after
5000 hours, or 6 –7 continuous months, of run-time to minimize unexpected downtime.
•Replace the Connecting Rod, Eccentric & Bearing Assembly [#1*]
•Replace the Flapper Valves [#12*]
•Replace the O-Rings for Head (Head Gasket) [#7*]
•Replace the O-rings for Valve Plates [#15*].
*Refer to the service parts list on the exploded diagram for correct replacement part number
Failure to maintain clean air filters elements will lead to clogging which will cause excessive heat and
untimely failure of the compressor. NEVER lubricate any component in your LifeLine Air Compressor!
Troubleshooting Guide
If you are having a problem with your compressor, use this table to help determine the cause(s):
PROBLEMS
POSSIBLE
CAUSES
CORRECTIVE
ACTIONS
LOW
FLOW
LOW
PRESSURE
UNIT WILL
NOT START
MOTOR
OVERHEATS
LOUD
UNIT
X
HIGH VOLTAGE AT
COMPRESSOR
REDUCE VOLTAGE
X
X
X
X
LOW VOLTAGE AT
COMPRESSOR
INCREASE VOLTAGE
X
X
X
DAMAGED VALVES
REPLACE FLAPPER VALVES
X
X
X
DEBRIS IN VALVES
REMOVE DEBRIS AND
CHECK FOR VALVE DAMAGE
X
X
X
DAMAGED GASKETS
REPLACE GASKETS
X
X
X
WORN CUP
REPLACE PISTON CUP
X
X
X
LOOSE HEAD SCREWS
TIGHTEN HEAD SCREWS
X
BROKEN FAN
REPLACE FAN
X
X
X
BENT MOTOR SHAFT
REPLACE ENTIRE UNIT
X
X
DAMAGED COMPACITOR
REPLACE COMPACITOR
X
X
LOOSE FITTINGS
TIGHTEN FITTINGS
X
INSUFFICIENT
VENTALATION IN
ENCLOSURE
INCREASE AIR CIRCULATION
TO ENCLOSURE
X
X
WORN BEARINGS
REPLACE ECCENTRIC
BEARING ASSEMBLY

©2017 Anjon Manufacturing. All Rights Reserved 7
Exploded Diagram & Service Parts List
ITEM NO.
QTY. PER UNIT
DESCRIPTION
1
2
CONNECTING ROD & ECCENTRIC WHEEL & BEARING ASSEMBLY
2
2
PISTON CUP
3
2
PISTON CUP RETAINER SCREWS
4
2
PISTON CUP RETAINER
5
2
CYLINDER SLEEVE
6
2
LEFT HEAD / RIGHT HEAD
7
2
O-RING FOR HEAD (HEAD GASKET)
8
12
HEAD SCREWS
9
2
VALVE PLATE ASSEMBLY
10
2
VALVE RESTRAINT
11
4
VALVE KEEPER STRIP
12
4
FLAPPER VALVE –INTAKE & EXHAUST
13
2
VALVE PLATE ASSEMBLY
14
4
FLAPPER VALVE SCREWS
15
2
O-RING FOR VALVE PLATE
16
2
FAN

©2017 Anjon Manufacturing. All Rights Reserved 8
Disassemble & Reassemble the LL-RP60P / LL-RP80P
Required tools and Materials:
•Torque Wrench with a Nm Scale (Newton Meter) for Head Screws [#8*], Connecting Rod [#1*],
Flapper Valve Screws [#14*], and Pipe Plugs.
•RTD500CN Driver for the Head Screws [#8*]
•Allen Wrench Attachment (S3) for Torque Wrench for Eccentric Wheel & Bearing Assembly
Screws [#1*].
•Phillips Driver Attachment (+) attachment for Torque Wrench for Flapper Valve Screws [#14*].
•Standard Phillips Screwdriver (+) for retainer screws.
•Soft & Clean Cloths.
*Refer to the service parts list on the exploded diagram for correct replacement part number
Compressor Housing Capacitor (LEAD END)
Capacitor (LEAD SIDE)

©2017 Anjon Manufacturing. All Rights Reserved 9
Component Repair
Servicing the Head, Valve Plate, and Connecting Rod and Bearing Assembly
(The Head would need to be replaced only if it is visibly damaged.)
Component Parts Required:
•Head Screws [#8*]
•Head (if damaged) [#6*]
•O-ring for Head (Head Gasket) [#7*]
•Valve Plate Assembly [#13*]
(or Individual Flapper Valves** [#12*])
•O-Ring for Valve Plate [#15*]
•Flapper Valve Screw(s)** [#14*]
*Refer to the Service Parts List on the Exploded Diagram for correct replacement Service Part Number.
**Non-Pictured Service Part
Servicing the Head
1. Disconnect the power.
2. Disconnect all airlines and remove compressor from the enclosure.
3. Remove all Head Screws [#8*] that fasten the Head [#6*] to the compressor housing.
4. Carefully separate the Head [#6*] from the compressor body.
5. Carefully separate the Valve Plate Assembly [#13*] from the Head(s) [#6*].
6. Remove the O-ring for Head (Head Gasket) [#7*] and replace with.
7. Turn the Valve Plates [#13*] over and replace the O-Rings for Valve Plate [#13*].
*Refer to the service parts list on the exploded diagram for correct replacement part number
Attention: If you are replacing the Head [#6*] and O-Ring for Head (head
gaskets) [#7*] only, see the assembly instructions on page 19. To replace the Flapper
Valves [#12*] and Connecting Rod & Eccentric Assemblies [#1*], continue to pages 10–14.

©2017 Anjon Manufacturing. All Rights Reserved 10
Port 1_
Opposite LEAD Side
Servicing the Valve Plate Assembly (Top-Side)
Note: We recommend you remove and replace one flapper valve at a time.
This will help to simplify the repair process and orient the flapper valve correctly in the valve plate.
1. If you are replacing a Flapper Valve on the top-
side of the Valve Plate (side facing the head),
remove the Flapper Valve Screw(s) [#14*], with
a Standard Phillips Screwdriver (+). Lift off the
Valve Keeper Strip [#11*], lift off the Valve
Restraint [#10*], and lift off the Flapper Valve
[#12*].
2. Remove any debris from the Valve Plate [#13]
with fish-safe cleaning chemicalsl. (Soaps and
detergents should not be used due to the
potential for corrosion from soap residue.)
3. Place the Valve Plate [#13*] on the compressor
housing and orient it as illustrated. Make sure
the O-ring for Head (Head Gasket) [#7*] faces
towards the Head**[#6*], and the O-ring for
Valve Plate**[#15*] faces towards the Cylinder
Sleeve** [#5*]. Note the orientation of the valve ports.
4. Orient a new Flapper Valve. [#12*] over Port 1. Refer to the figure to orient the location of at
the end of the Flapper Valve. [#12*].
*Refer to the service parts list on the exploded diagram for correct replacement part number
Opposite LEAD Side
Port 1_

©2017 Anjon Manufacturing. All Rights Reserved 11
5. Place a Valve Restraint [#10*] over the Flapper Valve [#12*].
6. Place a Valve Keeper Strip
[#11*] over the Valve Restraint
[#10*] observing that the Valve
Keeper Strip’s Radium is
facing Valve Restraint and
oriented as shown in the
illustration.
7. Line up the screw holes in all
the valve components and fix
the Flapper Valve Screws
[#14*] on the Valve Plate
[#13*].
8. Make sure the Flapper Valve
[#12*] is centered over the port
of the Valve Plate [#13*] and that all of the other components line up with the Flapper Valve
[#12*].
9. Tighten the Flapper Valve Screws [#14*] with a Torque Wrench with an Nm Scale (Newton
Meter) to 1.3 Nm.
*Refer to the service parts list on the exploded diagram for correct replacement part number
Radium
Caution: Do not over-tighten the Flapper Valve Screws [#14*] or
it will shear off into the Valve Plate [#13*]!

©2017 Anjon Manufacturing. All Rights Reserved 12
Servicing the Valve Plate Assembly (Bottom-Side)
1. If you are replacing a Flapper Valve
[#12*] on the bottom side of the Valve
Plate [#13*] (side facing the
compressor housing), remove the
Flapper Valve Screws [#14*] with a
Standard Phillips Screwdriver (+), lift
off the Valve Keeper Strip [#11*].
2. Clean any debris with a soft, damp
cloth. Turn the compressor head
upside down and place the Valve Plate
[#13*] on the compressor head and
orient it as illustrated.
Note the position of the valve ports
and the location of the power leads on
the compressor housing.
3. Orient a Flapper Valve [#12*] over Port 2.
Observe the location of the Notches [ ] at
the end of the Flapper Valve [#12*].
*Refer to the service parts list on the exploded diagram
for correct replacement part number
LEAD Side
Port 1
Port 2_
LEAD Side
Port 2_

©2017 Anjon Manufacturing. All Rights Reserved 13
4. Place a Valve Keeper Strip [#11*] over the
Flapper Valve [#12*], observing that the
radius of the Valve Plate [#13*], and oriented
as shown in the illustration.
5. Line up the screw holes in all of the valve
components and fix them upon the Flapper
Valve [#12*] with Flapper Valve Screws
[#14*].
6. Make sure the Flapper Valve [#12*] is
centered over Port 2 and that the Valve
Keeper Strip [#11*] lines up with the Flapper
Valve [#12*].
7. Tighten the Flapper Valve Screws [#14*] with a Torque
Wrench with an Nm Scale (Newton Meter) to 1.4 Nm.
*Refer to the service parts list on the exploded diagram for correct replacement part number
LEAD Side
Caution:
Do not over-tighten the Flapper Valve Screws
[#14*] or it will shear off in the Valve Plate [#13*].
Attention:
If you are replacing only the Flapper Valve(s) [#12*], see the assembly instructions on
pages 10–13.
If you are replacing the Piston Cup [#2*], Piston Cup Retainer [#4*], and Cylinder Sleeve
[#5]; turn to the Rebuilding Connecting Rod Assemblies Section found on pages 14 –17.

©2017 Anjon Manufacturing. All Rights Reserved 14
Servicing the Connecting Rod & Eccentric Assemblies
Refer to the Preventive Maintenance and Troubleshooting Guide in this manual to determine whether
it’s component parts need to be serviced, or if a complete Connecting Rod & Eccentric Wheel &
Bearing Assembly [#1*] needs to be replaced.
Component Parts Required
You will need：
•Connecting Rod & Eccentric Wheel & Bearing Assembly [#1*], or Piston Cups [#2*] and
Cylinder Sleeves [#5*].
•O-Ring(s) for Valve Plate [#15*].
•O-Rings for Head (Head Gasket) [#7*], if defective.
Connecting Rod & Eccentric Wheel Assembly Removal
1. Carefully remove the Fan [#16]by pulling it straight off the motor shaft.
Do not pull the fan blades!
NOTE: ONLY REMOVE ONE CONNECTING ROD ASSEMBLY AT A TIME!

©2017 Anjon Manufacturing. All Rights Reserved 15
2. Turn the motor shaft to align the eccentric wheel set
screw with the connecting rod screw and with the
hole of the housing.
(See illustration for location of access hole).
3. Slide the eccentric bearing assembly straight
off the shaft.
4. Slide and rotate the connecting rod and remove
it from its housing.
Eccentric Wheel
Eccentric Wheel
_Set screw Access Hole
Eccentric Bearing
Eccentric Wheel
Connecting Rod

©2017 Anjon Manufacturing. All Rights Reserved 16
Rebuilding Connecting Rod Assemblies
If you are rebuilding the Connecting Rod
Assembly [#1*] using component parts,
follow this procedure:
When replacing the Piston Cup [#2*], be
sure to replace the Cylinder Sleeve [#5*]
at the same time. Place the Connecting
Rod the fixture before attempting to
remove the Piston Cup Retainer Screws
[#3*]. Heat will help to dissolve the
Loctite bond.
1. Remove the Piston Cup Retainer
Screws [#3*] from the Piston Cup
Retainer [#4*].
2. Remove the Piston Cup Retainer
[#4*] from the Connecting Rod.
3. Remove the old Piston Cup [#2*]
and discard.
4. Place the new Piston Cup [#2*] on
the Connecting Rod.
5. Place a Piston Cup Retainer [#4*]
on the Piston Cup [#2*], making
sure the Boss of the Piston Cup
Retainer [#4*] is seated in the
pilot of the Connecting Rod.
6. Insert the Piston Cup Retainer Screws [#3*] into the Connecting Rod and tighten to 3.0 N.m
with a Torque Wrench with a Nm Scale (Newton Meter).
*Refer to the service parts list on the exploded diagram for correct replacement part number
5
3
4
2
Connecting Rod
Note:Both Connecting Rods shown for orientation purposes only.
Do NOT have both Connecting Rods removed at the same time.
Caution:
Do not damage the Piston Cup [#2*] when you remove the Connecting Rod from
the compressor housing. If the Piston Cup [#2*] is damaged, you must replace it.
Attention:
To replace the Connecting Rod & Eccentric Wheel and Bearing Assembly continue to page 17.

©2017 Anjon Manufacturing. All Rights Reserved 17
Assembly of the Connecting Rod to the Compressor
1. Put Cylinder Sleeve [#5*] into the
trough of its housing, while keeping the
Connecting Rod vertical, and fasten the
Connecting Rod screw to the face of
the housing.
2. Replace Eccentric Bearing on to the
Connecting Rod Bearing. Replace the
Eccentric Wheel on to the shaft. Rotate
the Eccentric Wheel to line up the set
screw with access hole in bottom of
housing. Tighten screw to 4 –4.5 Nm.
using a Torque Wrench with a Nm
Scale (Newton Meter).
3. Rotate the shaft with Connecting Rod
to check for up and down movement. If
the Connecting Rod can move without
any obstacle impeding its moment,
then use an Allen Key (S3) to tighten
Connecting Rod screw.
*Refer to the service parts list on the exploded diagram for correct replacement part number
_Set screw Access Hole
Note: Both Connecting Rods shown for orientation purposes only.
Do NOT have both Connecting Rods removed at the same time.

©2017 Anjon Manufacturing. All Rights Reserved 18
Reassembling the Compressor
After the connecting rod assembly and
eccentric are correctly assembled, you can
assemble the valve plates and bead to the
compressor.
1. Insert the O-Ring for Valve Plate [#5*]
into the O-ring groove located on the
bottom of the Valve Plate [#13*].
2. Position the compressor housing as
shown in the illustration. Notice the
orientation of the power leads.
*Refer to the service parts list on the exploded diagram for correct replacement part number
Caution:
To prevent damage to the compressor, never
apply lubricant or sealant to the O-Rings, or
to any component in your compressor!
All moving parts are permanently lubricated.
O-Ring for Valve Plate
O-Ring Groove
Valve Plate (Bottom)
Power Leads
Note: Make sure that the connecting rod sleeves
are seated against the compressor housing.

©2017 Anjon Manufacturing. All Rights Reserved 19
3. Observe the orientation of the
Valve Plate [#7*] assemblies. Place
them on the compressor housing
as shown in the illustration.
4. Insert two new O-Rings for Head (head
gaskets) [#7*] into the groove located on
the bottom of the Head [#6*].
*Refer to the service parts list on the exploded diagram for correct replacement part number
Compressor Housing _
6
Tab
Tab
6
7
Note: Ensure the Valve Plate [#13*] is
properly engaged to housing locators.
Note: Ensure that O-Rings for Head
(head gaskets) [#7*] are aligned in the
O-Ring Grooves and are not pinched.