Annovi Reverberi AR 80 bp Series User manual

INSTRUCTION MANUAL
AR 80 bp
AR80BP - 550 RPm - Semi-HydRAuLic THRee-diAPHRAgm PumP
modeL mAx gPm mAx L/min mAx PSi mAx BAR HP PoweR
weigHT
LBS.
AR80BP-C 20.2 76.4 290 20 3.4 30.9
AR80BP-SP 20.2 76.4 290 20 3.4 30.9
AR80BP-GR3/4-GCI 20.2 76.4 290 20 3.4 40.0
GCI - Pump with a mounted control unit.
d iAPHRAgm K iTS
modeL deScRiPTion
AR43247 BlueFlex
AR43245 Desmopan
AR43244 NBR
AR43246 Viton
V ALVe K iTS
modeL deScRiPTion
AR42805 Valves
o-R ing K iTS
modeL deScRiPTion
AR42857 O-Rings
o iL
modeL
d eScRiPTion
AR64532D Oil
AR64532D-C Case (6)Oil
140° F - Max Water Temp
1-1/2” - Suction
1” - Outlet

AR43389 A
AR43397 D
AR43397 D
AR43329 A
AR1514 A $281.40
AR1671 A
AR31185 A
AR43389 A
AR31058 A
AR55371 D
AR1570 A
AR43397 D
Pulley Kit AR1514
The part numbers refer to the application kit only, excluding the pump. The
applications should be used only with the proper protective equipment for the safety
of the operator.
Ø 3/4"
4,8
21,4
Ø 9,5
65
82
65
82
62
143
1" ³⁄₈ universal shaft
Ø 1" 3/8
50
25
118
Pulley 2A 11” Diameter
Pulley 2A 11” Diameter
For AR45, AR80
86,5
Ø 280 2A
85
Ø 280 2A
Gearbox for four stroke engines
with SAE J609a flange
For models AR70, AR115 & AR135
Kit includes a male PTO shaft adapter,
mounting bracket and necessary
hardware.
For Models: AR70, AR115 & AR135
For Models: AR70, AR115 & AR135
For Models: AR70, AR115 & AR135
AR1671
AR31185 For Models: AR45, AR60 & AR80
Shaft Kit AR43392: 1 3/8” Male Spline Shaft
Gearbox Kit 3/4”: for 5-6 HP Gas Engine
Shaft Kit AR43389: 1” Male Solid Keyed Shaft
For models AR410 - 460
Fits 4 Bolt B Flange Motors with
32mm Shaft
Hydraulic Motor Flange Kit AR55371
For models AR160 - 370
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR1570
Pulley Kit AR31058
For models AR70, AR115, AR135
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR2495
For models AR45, AR60 & AR80
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR55375
For models AR120, AR140
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR55376
Application Kits
Low Pressure
For models AR330, AR380,
AR410 & AR460 Pumps
Hydraulic Motor Flange Kit AR55384

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)
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
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


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
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English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuous duty,thepumpshouldnot drawinwaterbygravityfromcontainerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than 3 m belowthe pump intake fittingandthe circuit mustconsist of hoses oflengthand diameter ap-
propriate tothe pump intake fitting (see “Technical Data”),free from restrictions andelbows, andwith afilter
ofsuitablecapacity (see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedatavacuumdrawinginliq-
uids from reservoirs havingthesurface of theliquid up to5 m belowthepump intake fitting, for periods ofno
more than 15minutes.
Drawing in liquidsfrom lower levels or for longertimes causes cavitation in the pump circuitand re-
duces the lifetimeofthediaphragms,valvesandmechanical parts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVE HEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVE HEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x

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







•
•


•
 7  H 

•
 







 



 z  x 









        
 A 

 
  A/  A  6  5 

 
 



 



 
   
  

  

  -
 
  

  

  
   
   







   30  















       







 /R  P 
D  P  P/  64  3  D 
       


1) .
  �
C
A /R P ump O il
P/ N A
R64 5 32D





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING
 




Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






16 - 2
16 - 3
16 - 5
16 - 1
2021 AR North America
16
16 - 4
AA..RR..NORNORTTHHAAMMEERRIICCAA
OUT
47
48
49 50
51
52 53
54
56
57
58
55
59
60
61
62
63
64
65 66
65 67
68 69 70
72
72 71
71
75
74
73
74 73
65
9
8
∆
47
2
2
3
2
1
23
2
5
6
2
4
74
73
81
80
21
22
19
15
20 22
23
24 25 26 27
29
30
31
33
32
10
11
12
13 Warning!
Fit with molybdenum disulde grease
between plate and diaphragm.
37
39
38
37
36
35
34
40
41
42
42
43
2
3
2
4
3
2
2
2
4
44
45
46
9
8
IN
64 68
71
85
85
72
69
64
65
65 64
64
66
67
91
89
90
73
74
76
77
78
80
79
75
81
83
83
82
82
83
84
82
87
88
92
70
Suggested Oil
Type Oz
90W Gear Lube 14
c
o
d
.
3
1
1
8
5
Gear Box AR31185
AR 60bp GR-GCI / AR 80bp GR-GCI

2021 AR North America 17
Low pressure
Pos Code Description Qty Note
13240031 Manifold 3/8" G 1
2390292 O-ring Ø 28.25x2.62 24 Viton
33240040 Manifold 4
43240030 Manifold 5
5380211 Bolt 12 SS T88*
63120760 Washer 12 SS
73240080 Manifold 1
83460380 Gasket 6Viton
92429051 Valve AISI 316L 6
10 720030 O-ring Ø 22.22x2.62 1
11 3120240 Oil reservoir 1T177*
12 650920 O-ring Ø 53.65x2.62 1
13 1040322 Plug 1
15 3240010 Pump body 1
16 620342 Bolt TE M10x20 4SS T265*
17 880530 Plug 3/8" G 1T177*
18 740290 O-ring Ø 14x1.78 1
19 3240120 Connecting-rod 3
20 1040120 Piston Ø 63 3
21 1040070 Pin 3
22 1040270 Ring Circlip Øi 15 6
23 650190 Piston ring 3
24 3240140 Sleeve 3
25 1040082 Diaphragm Øe 105 3 Viton
26 3240110 Plate 3
27 3240101 Hub pin AISI 316L 3T265* (a)
29 2240670 Nut M 10 AISI 316L 3T177**
30 3240020 Head 3
31 3120510 Nut M8 12 SS
32 3120760 Washer 24 SS
33 621771 Bolt TE M8x80 24 SS T124*
34 480900 Ring Circlip Øi 35 1
35 1300230 Ring 1
36 3460110 Bearing 1
37 3240320 Ring 2
38
3240180 Shaft 1AR60LFP
3240190 Shaft 1AR80LFP
39 2280950 Key 1
40 961780 Bearing 1
41 3120160 Ring 1
42 961790 Ring Circlip Øi 68 1
43 3240050 Manifold 1
44 750670 Ring nut 1-1/2" G 1
45 1880460 O-ring Ø 29x3 1 Viton
46 50267 Elbow Ø 40 1
47 3240440 Knob 1
48 3240410 Spring 1
49 480441 O-ring Ø 17.13x2.62 1Viton
50 3240380 Piston 1
51 391001 O-ring Ø 9.13x2.62 1 Viton
52 1880210 Ring nut 1
53 961240 O-ring Ø 31.47x1.78 1
54 3240360 Body 1
Pos Code Description Qty Note
55 1880240 Pin 1
56 660171 O-ring Ø 31.42x2.62 1
57 394211 O-ring Ø 29.82x2.62 1Viton
58 3240391 Piston 1
59 3240421 Plug 1
60 720031 O-ring Ø 22.22x2.62 1Viton
61 3120460 Elbow Ø 25 1
62 1140451 O-ring Ø 20.24x2.62 1 Viton Green
63 3120440 Ring nut 1" G 1
64 3240350 Box 1
65 3460210 Fork 3
66 1880340 Pressure gauge Ø 50 1 to 50 bar
67 1880250 Fitting 1
68 2840891 O-ring Ø 14x2 1Viton Green
69 400441 O-ring Ø 17.13x2.62 2 Viton
70 3240450 Body 1
71 110130 Ring nut 1/2" G 2
72 1880492 Valve 3/8"G-1/2"GM-M SX 2
73 2840891 O-ring Ø 14x2 3 Viton Green
74 3120690 Plug 3/8" G 3T17*
75 50351 O-ring Ø 23.81x2.62 2Viton
77 961800 Ring 1
78 961790 Ring Circlip Øi 68 1
79 881090 Key 1
80 3240280 Bolt TE M8x55 6SS C12
81 390315 Washer 6SS
83 1980740 Plug Brass 3/8" G 3 T177*
84 1140370 Plug 1
85 540300 Bolt TCEI M10x30 8T217*
87 1380630 Key 1
88 651000 Bolt TCEI 5/16" 24 UNF 1" 4 T217*
89 620470 Bolt TCEI M10x20 3T177*
90 200231 Washer 3
91 880280 Bolt TCEI M6x18 1T88*
92 780230 Washer 1
98 180030 Bolt TCEI M8x20 1T217*
99 620950 Gasket 1
100 651620 Gear Z=64 1
101 3120350 Shaft 1
102 3120360 Gasket 1
103 320240 Ring Circlip Øe 40 2
104 620960 Box 1
105 620990 Bearing 1
106 621660 Pinion Z=11 1
107 740290 O-ring Ø 14x1.78 3
108 961780 Bearing 1
109 3120340 Flange 1
110 3240090 Base 2
(a) Bolt with Loctite 242 thread lock STRONG
* Torque: in-lbs +/- 10%
AR 42804
BlueFlex diaphragms
Pos. Qty
25 3
AR 43138
Valves
Pos. Qty
8 6
9 6
Suggested Oil
Type Oz
AR64532D 32
AR 60bp GR-GCI / AR 80bp GR-GCI
Pump and
manufacturer
identication.
Crankcase Oil
Capacity 13 oz
AR 42995
O-Rings
Pos. Qty Pos. Qty
224 57 1
8 6 60 1
12 162 1
18 168 1
45 169 2
51 173 3
56 1

14 - 2
14 - 3
14 - 5
14 - 1
2021 AR North America
14
14 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
AR60bp-SP / AR80bp-SP
IN
21
15
29
24 23
22
19 20
27
10
27
16
25
26
28
18
Warning!
Fit with molybdenum disulde grease
between plate and diaphragm.
30
36
32
35 38
32
31
37
32
34
33
32
30 1
39
44
2
40
11
2
10
2
2
2
2
72
73
13
14
39
50
OUT
2
45
69
65
68
67 65
84
71
63
62
64
SP
41
42
43
OUT
14 - 6

2021 AR North America 15
Low pressure
AR60LFP-SP / AR80LFP-SP
Pos Code Description Qty Note
84 3240190 Shaft SP marcate EB 1 AR80
84 3240180 Shaft AR60
85 3240460 Adaptor 1" G 1
86 550351 O-ring Ø 23.81x2.62 2 Viton
(a) Bolt with Loctite 242 thread lock STRONG.
(d) Supplied in kit applications.
* Torque: in-lbs +/- 10%
Suggested oil
Type Oz
AR64532D 32
Pos Code Description Qty Note
1 3240030 Manifold closed vavle 5
2 390292 O-ring Ø 28.25x2.62 24 Viton
3 3240040 Manifold asp./mandate 4
5 3240050 Manifold asp. Threaded 1
6 750670 Ring nut 1-1/2" G 1
7 180460 O-ring Ø 29x3 1 Viton
8 50267 Elbow Ø 40 1
9 324280 Bolt TE M8x55 6 SS T106*
10 3120760 Washer 36 SS
11 380211 Bolt TE M8x75 12 SS T88*
13 2429051 Valve AISI 316L 6
14 3460380 Gasket 6 Viton
15 3240020 Head 3
16 621771 Bolt TE M8x80 24 SS T124*
18 3120510 Nut M8 12 SS
19 3240101 Hub pin AISI 316L 3 T265*
20 320622 Washer 3 SS
21 2240670 Nut M10 AISI 316L 3
22 6240110 Retaining washer 3 BlueFlex TM
23 1040083 Diaphragm Øe 105 3
24 3240130 Sleeve 3
25 650190 Piston ring 3
26 1040120 Piston Ø 63 3
27 1040270 Ring Seeger Øi 15 6
28 1040070 Pin 3
29 3240120 Connecting-rod 3
30 3240090 Base 2
31 3240010 Pump body 1
32 620342 Bolt TE M10x20 4 SS T265*
33 880530 Plug 3/8" G 1 T177*
34 740290 O-ring Ø 14x1.78 1
35 720030 O-ring Ø 22.22x2.62 1
36 3120240 Oil sight glass 1 T177*
37 650920 O-ring Ø 53.65x2.62 1
38 1040324 Plug red 1
39 3240031 Manifold 1
41 3120440 Ring nut 1" G 1
42 1140451 O-ring Ø 20.24x2.62 1 Viton
43 3120460 Elbow Ø 25 1
44 3240080 Manifold per controller 1
45 3240460 Threaded adapter 1
50 3460210 Fork 1
62 961790 Ring Seeger Øi 68 1
63 3120160 Ring Seal 1
64 961780 Bearing 1
65 3240320 Ring 2
67 3460110 Bearing 1
68 1300230 Ring Seal 1
69 480900 Ring seeger Øi 35 1
71 2280950 Key 1(d)
72 3120690 Plug 3/8" G 1 C2
73 2840891 O-ring Ø 14x2 1 Viton
74 621782 Bolt TE M8x40 6SS T177*
81 390315 Washer 6 SS
AR 43247
BlueFlex diaphragms
AR 43244
NBR diaphragms
AR 43246
Viton diaphragms
AR 43245
Desmopan diaphragms
Pos. Qty
14 6
23 3
45 2
47 1
AR 42805
Valves - bp
AR 43138
Valves - LFP
Pos. Qty
13 6
14 6
AR 42857 - bp
AR 43128 - LFP
O-Rings
Pos. Qty Pos. Qty
224 45 2
7 1 52 1
34 157 1
35 158 1
37 173 1
42 1
Pump and
manufacturer
identication.
Crankcase Oil
Capacity 13 oz
SP
AR60LFP 33154
AR80LFP 33086