Annovi Reverberi AR120LFP User manual

AR 120 LFP AR 140 LFP
INSTRUCTION MANUAL
140° F - Max Water Temp
1 1/2” - Suction
1” - Outlet
AR120LFP / AR140LFP - 550 RPm - Semi-HydRAuLic THRee-diAPHRAgm PumP
m odeL m Ax gPm m Ax L/m in m Ax PSi m Ax B AR HP P oweR
w eigHT
L
BS .
AR120LFP-C 30.8 116.7 220 15 4.5 34.4
AR120LFP-SP 30.8 116.7 220 15 4.5 34.4
AR120LFP-AP-SP/C 30.8 116.7 220 15 4.5 34.4
AR140LFP-C 35.1 132.9 220 15 5.2 34.4
AR140LFP-SP 35.1 132.9 220 15 5.2 34.4
AR140LFP-AP-SP/C 35.1 132.9 220 15 5.2 34.4
diAPHRAgm KiTS
modeL
d eScRiPTion
AR43255 BlueFlex
AR43253 Desmopan
AR43252 NBR
AR43254 Viton
VALVe KiTS
modeL deScRiPTion
AR43138 Valves
o-Ring KiTS
modeL deScRiPTion
AR43139 O-Rings
oiL
modeL
AR64532D Oil
AR64532D-C Case (6)Oil

24
AR43389 A
AR43397 D
AR43397 D
AR43329 A
AR1514 A $281.40
AR1671 A
AR31185 A
AR43389 A
AR31058 A
AR55371 D
AR1570 A
AR43397 D
Pulley Kit AR1514
The part numbers refer to the application kit only, excluding the pump. The
applications should be used only with the proper protective equipment for the safety
of the operator.
Ø 3/4"
4,8
21,4
Ø 9,5
65
82
65
82
62
143
1" ³⁄₈ universal shaft
Ø 1" 3/8
50
25
118
Pulley 2A 11” Diameter
Pulley 2A 11” Diameter
For AR45, AR80
86,5
Ø 280 2A
85
Ø 280 2A
Gearbox for four stroke engines
with SAE J609a flange
For models AR70, AR115 & AR135
Kit includes a male PTO shaft adapter,
mounting bracket and necessary
hardware.
For Models: AR70, AR115 & AR135
For Models: AR70, AR115 & AR135
For Models: AR70, AR115 & AR135
AR1671
AR31185 For Models: AR45, AR60 & AR80
Shaft Kit AR43392: 1 3/8” Male Spline Shaft
Gearbox Kit 3/4”: for 5-6 HP Gas Engine
Shaft Kit AR43389: 1” Male Solid Keyed Shaft
For models AR410 - 460
Fits 4 Bolt B Flange Motors with
32mm Shaft
Hydraulic Motor Flange Kit AR55371
For models AR160 - 370
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR1570
Pulley Kit AR31058
For models AR70, AR115, AR135
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR2495
For models AR45, AR60 & AR80
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR55375
For models AR120, AR140
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR55376
Application Kits
Low Pressure
For models AR330, AR380,
AR410 & AR460 Pumps
Hydraulic Motor Flange Kit AR55384

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)
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English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuous duty, thepump shouldnotdrawinwaterbygravityfromcontainerswith liquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than 3m belowthe pump intake fittingandthecircuit must consist of hoses of length and diameter ap-
propriate tothe pump intake fitting (see “Technical Data”), free from restrictions andelbows, andwith afilter
ofsuitablecapacity (see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedatavacuumdrawinginliq-
uids from reservoirs havingthesurface of the liquid upto5 m belowthe pump intake fitting, for periods ofno
more than 15minutes.
Drawing in liquidsfrom lower levels or for longer times causes cavitation in the pump circuitand re-
duces the lifetimeofthediaphragms,valvesandmechanical parts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVE HEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVE HEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x

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







•
•


•
 7  H 

•
 







 



 z  x 









        
 A 

 
  A/  A  6  5 

  j 
 



 



 
   
  

  

  -
 
  

  

  
   
   







   30  















       







 /R  P 
D  P  P/  64  3  D 
       


1) .
   �
C
A /R P ump O il
P/ N A
R64 5 32D





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING
 




Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






26 - 2
26 - 3
26 - 5
26 - 1
2021 AR North America
26
26 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
V
e
r
s
i
o
n
e
-
V
e
r
s
i
o
n
C
10
11
1140 43
11
16
40
11
73
56
11
11
13
41
42
44 45 46
14
48 15
51
49
55
53
14
52
54
15 63
AR120LFP - AR 120 bp / AR140LFP - AR 140 bp
1
4 5
2
6
3
2
9
8
7
3
10
11
11
10
11
16
19
10
17
18
11
11
16
12
13
15
14
11
20
23
26
28
29 30
22
27
31 32 33 34 35 29
21
28
26
20
21
24
25
22
36
37 38 39
(C)
67
65
70
71
64
72
69
66
V
e
r
s
i
o
n
e
-
V
e
r
s
i
o
n
SP
C
SP

2021 AR North America 27
Low pressure
AR120LFP - AR 120 bp / AR140LFP - AR 140 bp
AR 43252
NBR diaphragms
AR 43255
BlueFlex diaphragms
AR 43253
Desmopan diaphragms
AR 43254
Viton diaphragms
Pos. Qty
26 6
36 3
52 2
54 1
AR 42805
Valves
AR 43138
LFP Valves
Pos. Qty
26 6
28 6
AR 42830
O-Rings
AR 43139
LFP O-Rings
Pos. Qty Pos. Qty
4 1 44 1
6 1 52 2
8 1 59 1
11 24 61 1
17 181 1
41 1
Pos Code Description Qty Note
13460010 Pump body 1
23460100 Base 2Cataphoresis
3
160672 Bolt TE M10x25 4Geomet TT265*
160673 Bolt TE M10x25 4 SS T265* LFP
4740290 O-ring Ø 14x1.78 1
5880530 Plug 3/8” G 1T180*
6720030 O-ring Ø 22.22x2.62 1
73120240 Oil sight glass 1T180*
8650920 O-ring Ø 53.65x2.62 1
9
1040326 Plug black 1AR 120bp
1040324 Plug red 1AR 140bp
10 3460030 Manifold 4
11
2680140 O-ring Ø 32.93x3.53 24
2680141 O-ring Ø 32.93x3.53 24 Viton LFP
12 3460050 Manifold suction 1
13
3460200 Bolt TE M8x100 12 Geomet T105*
3460201 Bolt TE M8x100 12 SS T105* LFP
14
390314 Washer 24 Geomet
390315 Washer 24 SS LFP
15 3460210 Fork 13
16 3460040 Manifold 3
17
390290 O-ring Ø 29x3 1
1880460 O-ring Ø 29x3 1 Viton LFP
18 750670 Ring nut 1 1/2" G 1
19 50267 Elbow 1 1/2" 1
20
750071 Bolt TE M12x70 12 Geomet T310*
750072 Bolt TE M12x70 12 SS T310* LFP
21
390090 Washer 12 Geomet
390092 Washer 12 SS LFP
22 3460020 Head 3
23 3240290 Shield 2
24
320621 Washer 4Geomet
320622 Washer 4SS LFP
25
820673 Bolt TCEI M10x16 4Geomet T90*
820672 Bolt TCEI M10x16 4 SS T90* LFP
26
3460240 Gasket 6
3460380 Gasket 6 Viton LFP
27
3120511 Nut M8 12 Geomet
3120510 Nut M8 12 SS LFP
28
2429050 Valve 6
2429051 Valve AISI 316L 6LFP
29 380080 Ring circlip Øi 14 6
30 380300 Pin 3
31 3460090 Ring connecting rod 2
32 3460080 Connecting-rod 3
33 580120 Piston Ø 80 3
34 500260 Piston ring 3
35
750117 Sleeve 3AR 120bp
750110 Sleeve 3AR 140bp
36
550080 Diaphragm 3NBR
550081 Diaphragm 3BlueFlex
550084 Diaphragm 3Viton
550085 Diaphragm 3Desmopan
550086 Diaphragm 3HPDS
37
2240100 Hub pin 3T265* (a)
2240101 Hub pin 3T265* LFP
38 580090 Retaining washer 3
38 75047 Sleeve 1AR120
39
2240110 Nut M10 SS 3 T220*
2240670 Nut M10 AISI 316L 3 T220* LFP
Pos Code Description Qty Note
40 3460031 Manifold 2
41
1140450 O-ring Ø 20.24x2.62 1
1140451 O-ring Ø 20.24x2.62 1 Viton LFP
42 3460220 Plug 1/2”G 1T90*
43 3460060 Manifold manifold 1
44
550040 O-ring Ø 26.62x2.62 1
880311 O-ring Ø 26.62x2.62 1 Viton LFP
45 651100 Ring nut 1” 1/4 G 1
46 651460 Elbow 1" 1
48 3460070 Manifold 1
49
621781 Bolt TE M8x40 6Geomet T180*
621782 Bolt TE M8x40 6 SS T180* LFP
51
380242 Nut M8 6Geomet T180*
3120260 Nut M8 6
52
550040 O-ring Ø 26.62x2.62 2
880311 O-ring Ø 26.62x2.62 2 Viton LFP
53 3460190 Semi air chamber upper 1Nylon
54
800190 Diaphragm air chamber 1NBR
800192 Diaphragm air chamber 1BlueFlex
55 3460180 Semi air chamber lower 1Nylon
56 180020 Air valve 1T220*
63
1505 Air chamber 1NBR
43067 Air chamber 1BlueFlex
64 3460110 Bearing 1
65 1300230 Ring seal 1
66 480900 Ring circlip Øi 35 1
67
3460160 Shaft marked DT 1 AR 120bp / LFP C
3460170 Shaft marked DQ 1 AR 140bp / LFP C
69
3460250 Shaft marked DU 1 AR 120bp / LFP SP
3460260 Shaft marked DV 1 AR 140bp /LFP SP
346025 Shaft marked DU 1AR 120
70 961781 Bearing 1
71 3120160 Ring seal 1
72 961790 Ring circlip Øi 68 1
73 650542 Gasket 1
74 650250 Key 1
75 650300 Coupling 1
76 961340 Washer 1
77 680350 Bolt TCEI M8x35 1T90*
78 1200521 Spacer 3
79
380241 Washer 3
392110 Washer 3SS LFP
80
680350 Bolt TCEI M8x35 3T90*
680351 Bolt TCEI M8x35 3 SS T90* LFP
81 651350 Gasket 1
82 3469002 Complete Inlet assembly 1AR120bp
(a) Bolt Shank pistonside with Loctite 242Strong threadlock (Green)andlubricate theshank sideRetaining washer
withMolykote grease 1000.
(b) Boltthevalve untilitbottomsonthe elbow.
(c) Attention!Assemble withgreasebetweenthe Retainingwasherand themembrane.
* Torque: in-lbs +/-10%
Suggested oil
Type Oz
AR64532D 32
Pump and
manufacturer
identication.
2154700 Air chamber
decal
Crankcase Oil
Capacity 28 oz
C SP AP-SP/C
AR120LFP 32019 33090 32021
AR120bp 31710 31711
AR140LFP 32029 33091 32031
AR140bp 31712 31713