Annovi Reverberi AR 500 bp Twin User manual

AR 500 bp Twin
AR 500 bp Twin Top
AR 560 bp Twin
AR 560 bp Twin Top
AR 500 bp Twin
AR 560 bp Twin
AR 500 bp Twin Top
AR 560 bp Twin Top
INSTRUCTION MANUAL
m odeL m Ax gPm m Ax L/m in m Ax PSi m Ax B AR HP P oweR
w eigHT
L
BS .
AR500BPTWINTOP-C/C 129.3 489.4 290 20 23.6 165.3
AR560BPTWINTOP-C/C 143.5 543.2 290 20 26.6 165.3
AR500BP • AR560BP - 550 RPM - SEMI-HYDRAULIC TWELVE (SIX PLUS SIX) DIAPHRAGM PUMP
diAPHRAgm KiTS (2)
modeL deScRiPTion
AR43271 BlueFlex
AR43269 Desmopan
AR43268 NBR
AR43270 Viton
VALVe KiTS (2)
modeL deScRiPTion
AR2114 Valves
o-Ring KiTS (2)
modeL deScRiPTion
AR42513 O-Rings
oiL
modeL
deScRiPTion
AR64532D Oil
AR64532D-C Case (6)Oil
140° F - Max Water Temp
2 x 2” - Suction (AR500)
2 x 2 1/2” - Suction (AR560)
2 x 1-1/4” - Outlet

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)
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English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuous duty,thepumpshouldnotdrawinwaterbygravityfromcontainerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than 3 m belowthepump intake fittingandthe circuit must consist of hoses oflengthanddiameter ap-
propriate tothe pump intake fitting (see “Technical Data”),freefrom restrictions andelbows, andwith a filter
ofsuitablecapacity(see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedatavacuumdrawinginliq-
uids from reservoirs having thesurfaceof theliquid up to5 m belowthepump intake fitting,forperiods ofno
more than 15minutes.
Drawing in liquidsfrom lower levels orfor longertimes causes cavitation in the pump circuit and re-
duces the lifetimeofthediaphragms,valvesandmechanical parts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVEHEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVEHEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x

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




•
•


•
 7  H 

•
 







 



 z  x 









      
 A 

 
  A/  A  6  5 

 
 



 



 
   
  

  

  -
 
  

  

  
   
   







   30  















       







 /R  P 
D  P  P/  64  3  D 
       


1)  .
  �
C
A /R P ump O il
P/ N A
R64 5 32D





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING





Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






38 - 2
38 - 3
38 - 5
38 - 1
2021 AR North America
38
38 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
AR 500 bp TWIN TOP - AR 560 bp TWIN TOP
V
e
r
s
i
o
n
C/C
44
47 48
50 51
52
46
45
49
53
45

2021 AR North America 39
Low pressure
Pos Code Description Qty Note
1751300 Pump body 2
2751290 Base 2
3751080 Manifold manifold 2
4751070 Manifold suction 2
5751320 Flange 1
11 180020 Air valve 2TT25*
12 650542 Gasket 2
13
621781 Bolt TE M8x40 16 Geomet
621782 Bolt TE M8x40 16 SS
14 620232 Semi air chamber upper 2Black
15
550190 Semi air chamber 2NBR
550191 Semi air chamber 2Saturflon
550192 Semi air chamber 2Viton
550193 Semi air chamber 2H.P.D.S.
550194 Air chamber 2BlueFlexTM
16 680180 Air chamber lower 2
17 390290 O-ring Ø 29x3 2
18 1552 Air chamber complete 2
19 180101 O-ring Ø 17.5x2 2
20
330173 Plug 1/2” G 2Geomet TT180*
330174 Plug 1/2” G 2 SS TT180*
21 751130 Fitting 1”1/2 G M-M 2
22 390290 O-ring Ø 29x3 4
23 750670 Ring nut 1 1/2" G 2
24 760940 Hose barb Ø 35 2
25
380242 Nut M8 52 Geomet
380244 Nut M8 52 SS
26
880530 Plug 3/8” G 2
2340350 Plug 3/8” G 2SS
27 740290 O-ring Ø 14x1.78 2
28
750050 Plug red 2AR560bp
1800060 Plug black 2AR500bp
29 680350 Bolt TCEI M8x35 4TT90*
30 380243 Washer 56 Geomet
31 1040060 O-ring Ø 72.69x2.62 2
32 750030 Oil sight glass 2
33 750040 Gasket 2
34 750850 Elbow 2" 2AR500bp
35 750710 Ring nut 2” 1/2 G 2
36 750740 O-ring Ø 56.74x3.53 4
37 759051 Valve 24
38 680070 O-ring Ø 31.5x4.25 24
39
751350 Head 12
751352 Head 12 SS
40 750370 Fitting 1/4” G M-F 2
41 880820 Washer 2
42 880581 Plug 1/4” G 2
43
750061 Bolt TE M12x65 48 Geomet TT445*
750062 Bolt TE M12x65 48 SS TT445*
44 750140 Connecting-rod 12
45 160691 Ring circlip Øi 18 24
46 160700 Pin 12
47 750122 Piston Ø80 12
48 500260 Piston ring 12
Pos Code Description Qty Note
49 2240100 Hub pin 12 (a) TT310*
50
750115 Sleeve 12
750110 Sleeve 12
51
550080 Diaphragm 12 NBR (b)
550084 Diaphragm 12 Viton
550085 Diaphragm 12 Desmopan
550086 Diaphragm 12 HPDS
550081 Diaphragm 12 BlueFlexTM
52 751250 Retaining washer 12
53 2240110 Nut M10 12 SS TT265*
56
850251 Bolt TCEI M8x12 6Geomet
850252 Bolt TCEI M8x12 6SS
57
390314 Washer 55 Geomet
390315 Washer 65 SS
58 1500470 Shield 2
59
160672 Bolt TE M10x25 18 Geomet TT355*
160673 Bolt TE M10x25 18 SS TT355*
60 680020 Support 2
61 851360 O-ring Ø 120.32x2.62 2
62 200390 Ring circlip Øi 62 3
63 160740 Ring seal 3
64 751280 Bearing 3
65 540040 Retaining washer 4
66 750130 Ring connecting rod 4
67 750090 Bearing 4
68
750170 Shaft marked AU 1
750174 Shaft marked AV 2
69
760530 Shaft marked BT 1
760520 Shaft marked BS 1
70
650640 Bolt TCEI M10x25 9Geomet TT355*
650642 Bolt TCEI M10x25 9 SS TT355*
71 2420181 Support 1
72 1800090 Ring seal 1
73 230310 Bearing 1
74 760510 Retaining washer 1
75 751410 Coupling 1”3/8 (F) Z=6 30° 1 Marked 6 (c)
76 800750 Bolt M8x8 1TT90*
77 751140 O-ring Ø 47.22x3.53 2
78 751200 Elbow 1 1/4" 2
79 750870 Hose barb 2" 2 AR 500 bp
80
620321 Bolt TE M10x30 6Geomet TT310*
620322 Bolt TE M10x30 6SS TT310*
81 620330 Ring circlip Øi 65 2
* Torque: in-lbs +/- 10%
AR 500 bp TWIN TOP - AR 560 bp TWIN TOP
AR 42513 (Qty 2)
O-Rings
Pos. Qty
8 2
17 2
19 1
27 1
31 1
36 2
38 12
61 1
77 1
Suggested Oil
Type Oz
AR64532D 32
AR 2114 (Qty 2)
Valves
Pos. Qty
37 12
38 12
(a)Bolt with Loctite 242 piston side.
(b)ATTENTION ! Assemble with grease. between the
Retaining washer and the diaphragm.
(c) ATTENTION ! Before coupling spray D-321R on
the outside of the pump shaft and the inside
of the coupling. Leave to dry and then lubrica-
te with grease P40.
ATTENTIOIN ! Install the shafts with the marking
and timing hole on the opposite side of the an-
ge .To coincide the mark on the coupling with the
timing hole of the shaft.
AR 43268
Buna diaphragms
AR 43270
Viton diaphragms
AR 43269
Desmopan diaphragms
AR 43271
BlueFlexTM diaphragms
Pos. Qty
15 2
38 24
51 12
Crankcase Oil
Capacity 154 oz
C/C
AR500bp 31725
AR560bp 31726