Annovi Reverberi AR45LFP-C User manual
INSTRUCTION MANUAL
AR 45 LFP
AR45LFP - 550 RPm - Semi-HydRAuLic THRee-diAPHRAgm PumP
m
odeL
m
Ax
gPm m
Ax
L/m
in
m
Ax
PSi m
Ax
B
AR
HP P
oweR
w
eigHT
L
BS
.
AR45LFP-C 11.4 43.3 290 20 2.1 24
AR45LFP-SP 11.4 43.3 290 20 2.1 24
AR45LFP-GR-GCI* 11.4 43.3 290 20 2.1 40
*Model comes standard with Viton diaphragms.
diAPHRAgm KiTS
modeL deScRiPTion
AR43239 BlueFlexTM
AR43237 Desmopan
AR43236 NBR
AR43238 Viton
VALVe KiTS
modeL deScRiPTion
AR42816 Valves
o-Ring KiTS
modeL deScRiPTion
AR43081 O-Rings
oiL
modeL deScRiPTion
AR64532D Oil
AR64532D-C Case (6)Oil
AR45LFP-C
140° F - Max Water Temp
1 1/4” - Suction
1” - Outlet
AR45LFP-GR-GCI
140° F - Max Water Temp
1 1/4” - Suction
1/2” - Hose Barb Outlet
3/4" - Bypass Hose Barb
INSTALLATION INSTRUCTIONS
Inlet Hose
Barb
Outlet
Hose Barb
(2 places)
Bypass
Hose
Barb
Remote Mount
Inlet Hose Barb
Pressure
Adjustment Knob
Press/Bypass
Lever shown in
Pressure Position
Oil
Sight
Glass
Full Bypass
Lever Position
Full Pressure
Lever Position
C Version
1 3/8” 6B Splined Shaft
SP Version
Straight 3/4” Keyed Shaft
GR-GCI Version
Pump with Viton® Diaphragms &
Gearbox AR31185 with 3/4” Hollow
Shaft and GS25S Viton® Control Unit
Hydraulic Motor Flange Kit AR55375
For models AR45, AR60 & AR80
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with 1” Shaft
Outlet
Hose Barb
2 Places
Bypass Hose
Barb
Remote Mount
Inlet Hose Barb
Red Pressure
Adjustment Knob
Press/Bypass
Lever shown in
Pressure Position
CONTROL UNIT INSTRUCTIONS
1. When starting the pump, keep the control unit in the full bypass position until
the pump has primed.
2. After starting the pump, and after the pump is primed, move the control unit
into the pressure regulation position. Adjust the pressure by turning the red
pressure adjustment knob on the control unit.
3. To stop the pump, reduce the pressure by rotating the lever to the full bypass
position.
4. Stop the pump.
IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A
Installation diagram (guideline)
English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuous duty,thepump shouldnotdrawinwaterbygravityfrom containerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than 3m belowthe pump intake fittingand the circuit must consist of hoses of length anddiameter ap-
propriate tothe pump intakefitting (see “Technical Data”),free from restrictions andelbows, andwith afilter
ofsuitablecapacity(see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedatavacuumdrawinginliq-
uids from reservoirs having the surface of the liquidup to5 m belowthe pump intake fitting, for periods ofno
more than 15minutes.
Drawing in liquidsfrom lower levelsor for longer times causes cavitation in thepump circuitand re-
duces the lifetimeofthediaphragms,valvesandmechanicalparts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVEHEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVEHEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x
•
•
•
7
H
•
z
x
(
)
A
A/
A
6
5
-
30
/R
P
D
P
P/
64
3
D
1) .
�
C
A
/R
P
ump
O
il
P/
N A
R64
5
32D
/R
P
S
R64511
A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions
TROUBLESHOOTING
Problem
Cause
Remedy
Problem Cause Remedy
Stop the pump at once.
{1)
8 - 2
8 - 3
8 - 5
8 - 1
2021 AR North America
8
8 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
Warning!
Fit with molybdenum disulde grease
between plate and diaphragm.
V
e
r
s
i
o
n
C
V
e
r
s
i
o
n
SP
AR45LFP / AR 45 bp
2021 AR North America 9
Low pressure
Pos Code Description Qty Note
13120410 Manifold suction 1
2
720030 O-ring Ø 22.22x2.62 24 AR45bp
720031 O-ring Ø 22.22x2.62 24 Viton AR45LFP
33120050 Manifold 5
43120060 Manifold 4
53120510 Nut M8 12 SS
6
3120761 Washer 42 Z/B AR45bp
3120760 Washer 42 SS AR45LFP
7
3120251 Bolt TE M8x60 12 T90* AR45bp
3120250 Bolt TE M8x60 12 SS T90* AR45LFP
8
3120230 Gasket 6AR45bp
3120680 Gasket 6Viton AR45LFP
9
3129051 Complete valve 6AR45LFP
3129050 Complete valve 6AR45bp
10
621782 Bolt TE M8x40 6 SS T90* AR45LFP
621780 Bolt TE M8x40 6T90* AR45bp
12 751200 Elbow 1 1/4" 1
13 750670 Ring nut 1 1/2" G 1
14
1880460 O-ring Ø 29x3 1 Viton AR45LFP
390290 O-ring Ø 29x3 1 AR45bp
15 3120130 Piston ring 3
16 3120090 Sleeve 3
17
3120080 Diaphragm 3NBR AR45bp
3120082 Diaphragm 3BlueFlex™AR45LFP
3120081 Diaphragm 3Viton
3120085 Diaphragm 3Desmopan
18 3120120 Retaining washer 3
19
3120101 Hub pin AISI 316L 3T220* (a) AR45LFP
3120100 Hub pin AISI 316L 3T220* (a) AR45bp
21
3120790 Nut M8 AISI 304 3 T180* (a) AR45LFP
3120110 Nut M8 AISI 304 3 SS T180* AR45bp
22 3120020 Head 3
25 1880450 Ring circlip Øi 14 6
26 3120070 Piston Ø 54 3
27 380300 Pin 3
28 3120180 Connecting-rod 3
29 1460490 Ring circlip Øi 47 2
30 380230 Bearing 1
31 1300120 Ring connecting rod 2
32 3120500 Shaft marked DD 1AR45bp/LFP C
33 3120160 Ring seal 1
34 961790 Ring circlip Øi 68 1
35 3240290 Shield 1
36 320620 Washer 4AR45bp
37 820670 Bolt TCEI M10x16 4T90* AR45bp
38
3120380 Manifold 1
3120330 Manifold for GS25 Controller 1 Not Shown
39 3120051 Manifold 1
Pos Code Description Qty Note
40 740290 O-ring Ø 14x1.78 1
41 3120690 Plug 1T15*
42
1140450 O-ring Ø 20.24x2.62 1AR45bp
1140451 O-ring Ø 20.24x2.62 1Viton AR45LFP
44 3120440 Ring nut 1” G 1
45 3120460 Elbow 1" 1
61
620342 Bolt TE M10x20 4SS T265* AR45LFP
620340 Bolt TE M10x20 4T265* AR45bp
62 3120140 Base 2
63 880530 Plug 3/8” G 1T180*
64 3120010 Pump body 1
65 3120240 Oil sight glass 1T180*
66 650920 O-ring Ø 53.65x2.62 1
67 1040320 Plug red 1
68 961780 Bearing 1
69 720030 O-ring Ø 22.22x2.62 1
70
3120271 Bolt TE M8x65 24 SS T90* AR45LFP
3120270 Bolt TE M8x65 24 T90*
AR45bp
71 3120640 Ring seal 1
72
2840891 O-ring Ø 14x2 1Viton AR45LFP
2840890 O-ring Ø 14x2 1AR45bp
73 3120170 Shaft marked DL 1AR45bp/LFP SP
74 3120760 Washer 3SS
75 2280950 Key 1 (d)
76 3129013 Complete Discharge manifold 1AR45bp-SP
77 3129015 Complete inlet manifold 1AR45bp
78 3129000 Piston ConRod assembly 3Not shown
(a) Bolt with Loctite 242 thread lock STRONG
(d) Supplied in applications kit.
* Torque: in-lbs +/- 10%
AR 43239
BlueFlex diaphragms
AR 43236
NBR diaphragms
AR 43238
Viton diaphragms
AR 43237
Desmopan diaphragms
Pos. Qty
8 6
17 3
AR 42524
Valves
AR45bp
AR 42816
Valves
AR45LFP
Pos. Qty
8 6
9 6
AR 42525
O-Rings
AR45bp
AR 43081
O-Rings
AR45LFP
Pos. Qty
224
14 1
40 1
42 1
66 1
69 1
72 1
Suggested Oil
Type Oz
AR64532D 32
AR 45LFP / AR 45 bp
Pump and
manufacturer
identication.
Crankcase Oil
Capacity 13 oz
C SP GR3/4-GCI GR-GCI
AR45LFP 32002 33035 31878
AR45bp 31689 31690 31692
10 - 2
10 - 3
10 - 5
10 - 1
2021 AR North America
10
10 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
2
3
9
10
2
4
2
41
4
2
14
14
2
32
8
6
6
44
44
51
11
50
13
11
5
12 22
24
25
26
27
28
29
15
19
16
17
23
20 86
95
94
21 20 96
97
OUT
50
51
6
44
43
43
45
46
47
48
31
32 33
40 42
35 36 37
31
34
31
30
8
44
44
35
38
39
44
Warning!
Fit with molybdenum disulde grease
between plate and diaphragm.
3
2
2
4
2
2
49
2
2
4
22
2
8
3
44
6
1
22
44
110
9
53
52
54
7
44
IN
55
56
63
62
61
58
57
55 58
59
60
AR45LFP GR - GCI
64 68
71
85
85
72
69
64
65
65 64
64
66
67
91
89
90
73
74
76
77
78
80
79
75
81
83
83
82
82
83
84
82
87
88
92
70
Gear Box AR31185
V
e
r
s
i
o
n
Suggested Oil
Type Oz
90W Gear Lube 14
2021 AR North America 11
Low pressure
Pos Code Description Qty Note
1621782 Bolt M8x40 6 SS T90*
2720031 O-Ring Ø 22.22x2.62 24 Viton
33120050 Manifold 2
43120060 Manifold 4
53120330 Manifold 1
63120250 Bolt M8x60 12 SS T90*
73120410 Manifold 1
83120510 Nut M8 12 SS
93129051 Valve 6
10 3120680 Gasket green 6Viton
11 392580 Fork 2
12 3120421 Fitting 3/8" G F 1
13 3120320 Fork 1
14 640071 O-Ring Ø 13.95x2.62 4Viton
15 3120420 Fitting 1/4" G M-F 1
16 130491 Valve 3/8" G-1/2" GM-M DX 1
17 110130 Ring nut 1/2" G 1
19 3240470 Pressure gauge Ø 50 1 1 - 50 bar
20 880831 O-Ring Ø 15.54x2.62 2Viton
21 3120311 Seat 1Ceramic
22 3120280 Body regulator 1
23 550460 Elbow Ø 18 1
24 1123661 O-Ring Ø 7.59x2.62 1Viton
25 3120290 Piston Upper 1
26 480441 O-Ring Ø 17.13x2.62 1Viton
27 3120370 Spring 1
28 1880210 Ring nut 1
29 1880220 Knob 1
30 3120010 Pump body 1
31 3120020 Head 3
32 3120180 Connecting-rod 3
33 3120070 Piston Ø 54 3
34 380300 Pin 3
35 1880450 Snap Ring Øi 14 6
36 3120130 Piston ring 3
37 3120090 Sleeve 3
38
3120080 Diaphragm Øe 90 3 NBR
3120081 Diaphragm Øe 90 3 Viton
3120082 Diaphragm Øe 90 3 BlueFlex
3120085 Diaphragm Øe 90 3 Desmopan
39 3120120 Retaining washer 3
40 3120101 Hub pin AISI 316L 3T220* (a)
41 3120051 Manifold 1
42 3120110 Nut M8 AISI 304 3 T180*
43 3120270 Bolt M8x65 24 SS T90*
44 3120760 Washer 45 SS
45 720030 O-Ring Ø 22.22x2.62 1
46 3120240 Sight glass 1T180*
47 650920 O-Ring Ø 53.65x2.62 1
48 1040320 Plug red 1
49 3120050 Manifold 3
Pos Code Description Qty Note
50 3120690 Plug 3/8" G 2T15*
51 2840891 O-Ring Ø 14x2 2Viton
52 1880460 O-Ring Ø 29x3 1 Viton
53 750670 Ring nut 1-1/2" G 1
54 751200 Elbow Ø 32 1
55 1460490 Snap Ring Øi 47 2
56 3120640 Ring 1
57 380230 Bearing 1
58 1300120 Ring piston rod 2
59 3120170 Shaft marked DL 1
60 2280950 Key 1
61 961780 Bearing 1
62 3120160 Ring 1
63 961790 Ring Øi 68 1
64 620342 Bolt M10x20 4SS T265*
65 3120140 Base 2
66 880530 Plug 3/8" G 1T180*
67 740290 O-Ring Ø 14x1.78 1
68 3120360 Gasket 1
69 3120340 Flange 1
70 180030 Bolt M8x20 1T220*
71 3120350 Shaft 1
72 651620 Gear Z=64 1
73 620990 Bearing 1
74 621660 Pinion Z=11 1
75 320240 Snap Ring Øe 40 2
76 961780 Bearing 1
77 961800 Ring 1
78 961790 Snap Ring Øi 68 1
79 881090 Key 1
80 620950 Gasket 1
81 620960 Box 1
82 740290 O-Ring Ø 14x1.78 3
83 1980740 Plug 3/8" G brass 3 T180*
84 1140370 Plug 1
85 540300 Bolt M10x30 8T220*
86 550450 Ring nut 3/4" G 1
87 1380630 Allen Wrench 1
88 651000 Bolt 5/16" 24 UNF 1" 4 Geomet T220*
89 620470 Bolt M10x20 3T180*
90 200231 Washer 3
91 880280 Bolt M6x18 1T90*
92 780230 Washer 1
94 3120301 Piston Lower 1Ceramic
95 880311 O-Ring Ø 26.65x2.62 1Viton
96 961241 O-Ring Ø 31.47x1.78 1Viton
97 1880240 Pin 1
98 43883 Complete discharge manifold 1AR45LFP-GCI Not shown
99 43821 Controller assembly 1AR45LFP-GCI Not shown
(a) Bolt with Loctite 242 thread lock STRONG
* Torque: in-lbs +/- 10%
AR 43239
BlueFlex diaphragms
AR 43236
NBR diaphragms
AR 43238
Viton diaphragms
AR 43237
Desmopan diaphragms
Pos. Qty
10 6
38 3
AR 42816
Valves
AR45LFP
Pos. Qty
9 6
10 6
Suggested Oil
Type Oz
AR64532D 32
AR 45LFP GR - GCI
Pump and
manufacturer
identication.
Crankcase Oil
Capacity 13 oz
GR-GCI
AR45LFP 31878
12 - 2
12 - 3
12 - 5
12 - 1
2021 AR North America
12
12 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
IN
1
14
44
44
3
44 13
12
43
44
43
43
45
46
47
48
31
32 33
40 42
35 36 37
31
34
31
30
5
44
44
35
17
39
∆
Warning!
Fit with molybdenum disulde grease
between plate and diaphragm.
55
56
63
62
61
58
57
55
58
59
60
44
44
2
38
23
86
20
44
OUT
4150 6
10
AR45LFP GR
64 68
71
85
85
72
69
64
65
65 64
64
66
67
91
89
90
73
74
76
77
78
80
79
75
81
83
83
82
82
83
84
82
87
88
92
70
Suggested Oil
Type Oz
90W Gear Lube 14
c
o
d
.
3
1
1
8
5
Gear Box AR31185
V
e
r
s
i
o
n
SP
2021 AR North America 13
Low pressure
Pos Code Description Qty Note
13120410 Manifold 1
2720031 O-ring Ø 22.22x2.62 24 Viton
33120050 Manifold 5
43120060 Manifold 4
53120510 Nut M8 12 SS
63120051 Manifold 1
73120250 Bolt M8x60 12 SS T88*
83120680 Gasket 6Viton
93129051 Valve 6
10 621782 Bolt M8x40 6 SS T88*
12 751200 Elbow Ø 32 1
13 750670 Ring nut 1-1/2* G 1
14 1880460 O-ring Ø 29x3 1 Viton
17 3120082 Diaphragm Øe 90 3 BlueFlexTM
20 1140451 O-ring Ø 20.24x2.62 1Viton
23 3120460 Elbow Ø25 1
30 3120010 Pump body 1
31 3120020 Head 3
32 3120180 Connecting-rod 3
33 3120070 Piston Ø 54 3
34 380300 Pin 3
35 1880450 Snap ring Øi 14 6
36 3120130 Piston ring 3
37 3120090 Sleeve 3
38 3120380 Manifold 1
39 3120120 Retaining washer 3
40 3120101 Hub pin AISI 316L 3T221* (a)
41 3120690 Plug 3/8* G 1T44*
42 3120790 Nut M8 AISI 316L 3 T177*
43 3120270 Bolt M8x65 24 SS T88*
44 3120760 Washer 42 SS
45 720030 O-ring Ø 22.22x2.62 1
46 3120240 Sight glass 1T177*
47 650920 O-ring Ø 53.65x2.62 1
48 1040324 Plug red 1
50 2840891 O-ring Ø 14x2 1Viton
55 1460490 Snap ring Øi 47 2
56 3120640 Ring 1
57 380230 Bearing 1
58 1300120 Ring 2
59 1320170 Shaft marked DL 1
60 2280950 Key 1
61 961780 Bearing 1
62 3120160 Ring 1
63 961790 Snap ring Øi 68 1
64 620342 Bolt M10x20 4SS T265*
65 3120140 Base 2
66 880530 Plug 3/8* G 1T177*
67 740290 O-ring Ø 14x1.78 1
68 3120360 Gasket 1
69 6120340 Flange 1
Pos Code Description Qty Note
70 180030 Bolt M8x20 1T221*
71 3120350 Shaft 1
72 651620 Gear Z=64 1
73 620990 Bearing 1
74 621660 Pinion Z=11 1
75 620240 Snap ring Øe 40 2
76 961780 Bearing 1
77 961800 Ring 1
78 961790 Snap ring Øi 68 1
79 881090 Key 1
80 620950 Gasket 1
81 620960 Body 1
82 740290 O-ring Ø 14x1.78 3
83 1980740 Plug 3/8* G Brass 3
84 1140370 Plug 1
85 540300 Bolt M10x30 8T221*
86 3120440 Ring nut 1* G 1
84 1380630 Key 1
88 651000 Bolt 5/16* 24 UNF 1* 4 T221*
89 620470 Bolt M10x20 3T177*
90 200231 Washer 3
91 880280 Bolt M6x18 1
92 780230 Washer 1
77 961800 Ring 1
78 961790 Snap Ring Øi 68 1
79 881090 Key 1
80 620950 Gasket 1
81 620960 Box 1
82 740290 O-Ring Ø 14x1.78 3
83 1980740 Plug 3/8* G brass 3 T180*
84 1140370 Plug 1
85 540300 Bolt M10x30 8T220*
86 550450 Ring nut 3/4* G 1
87 1380630 Allen Wrench 1
88 651000 Bolt 5/16* 24 UNF 1* 4 Geomet T220*
89 620470 Bolt M10x20 3T180*
90 200231 Washer 3
91 880280 Bolt M6x18 1T90*
92 780230 Washer 1
(a) Bolt with Loctite 242 thread lock STRONG
* Torque: in-lbs +/- 10%
AR 43239
BlueFlex diaphragms
Pos. Qty
10 6
38 3
AR 42816
Valves
Pos. Qty
9 6
10 6
Suggested Oil
Type Oz
AR64532D 32
AR 45LFP GR
Pump and
manufacturer
identication.
Crankcase Oil
Capacity 13 oz
GR
AR45LFP 33410
This manual suits for next models
2
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