APE 150 VIBRO User manual

MODEL 150/150T VIBRO
WITH MODEL 350 POWER UNIT
SERIALNUMBER:
OPERATION AND
MAINTENANCE MANUAL
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

Change
Number
Page
Number Date Revision Description
RevisionRecord
01 -- 1/8/94 Revised Troubleshooting, O-Rings, Bolts & Hoses.
02 -- 5/25/94 Added new pendant & misc. updates.
03 -- 6/22/94 Revised Specifications & Added 150T Specification.
04 -- 1/12/95 Identified all internal components for the 330 Power Unit.
05 2-7,8 7/7/95 Added Caisson Clamp Identification
06 2-1 5/10/96 separated vibro components-added plastic insert
07 all 2/9/97 updated all pages added new electricals.
08 64 6/26/97 Added sound rating of power unit from 50 and 100 feet
09 5-7B 1/20/98 Added pump drive lubrication data
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Page i
10 -- 2/12/16 Updated to include 350 Power Unit
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Preface
General
This manual covers the Model150andModel150TVibratoryDriver/ExtractorsandtheModel350
Power Unit. Most information contained in this manual is identical for all the models covered. The
models are therefore grouped together as Model 150/150T and Model 350 where appropriate. The
data provided in this manual gives the necessary information to operate and maintain APE equipment.
The listed procedures are to be performed by qualified personnel who have an understanding of
the equipment and who follow all safety precautions.
Guide to Using the Manual
1.Refer to the Table of Contents for the page location of applicable sections.
2.All weights and measurements in this manual are in both English and Metric units.
3.The manual will be revised as necessary to reflect current information.
Abbreviations
The following are abbreviations used within this manual.
lbs. = Pounds
psi. = Pounds per Square Inch
hp. = Horse Power
gpm. = Gallons Per Minute
rpm. = Revolutions Per Minute
eng. = Engine
cyl. = Cylinder
mm. = Millimeter
mtg. = Mounting
S/N = Serial Number
sol. = Solenoid
Serial Number Locations
1. VIBRATOR: Above and in between the eccentric covers on both sides of the machine.
2. POWER UNIT: On back of the hydraulic tank above the APE logo.
Page ii
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
Table of Contents
Revision Record ............................................................................................ i
Preface .......................................................................................................... ii
Table of Contents .......................................................................................... iii
Safety Precautions ........................................................................................ v
Warranty........................................................................................................ vii
I. GENERAL INFORMATION ........................................................................................ 1-1
I-1. Machine Features ....................................................................................... 1-1
I-2. Machine Specifications ............................................................................... 1-2
A. Model 150/150T Vibro ...................................................................... 1-2
B. Model 350 Power Unit ..................................................................... 1-2
I-3. General Description of 150/150T Vibro .......................................................... 1-3
A. Suppressor Housing ......................................................................... 1-4
B. Vibrator Gearbox ............................................................................. 1-5
C. Clamp Attachment ........................................................................... 1-6
D. Optional Attachments ...................................................................... 1-7
I-4. General Description of Model 350 Power Unit ................................................ 1-8
II. MAJOR COMPONENT DEFINITION.......................................................................... 2-1
II-1. Vibro Identification ..................................................................................... 2-1
II-2. Hose Identification ..................................................................................... 2-4
II-3. 150 Sheet Clamp Identification ........................................................................ 2-5
II-4. Model 350 Power Unit Skid Identification ...................................................... 2-7
II-5. Quick Disconnect Couplings ........................................................................ 2-8
II-6. 100 Caisson Clamp Identification ................................................................. 2-9
II-8. Tool Set Identification ..................................................................................... 2-11
II-9. Control Panel Identification ........................................................................... 2-12
II-10.Control Panel Schematic ........................................................................... 2-13
II-11.Pendant ................................................................................................... 2-14
III. LOADING AND UNLOADING .................................................................................. 3-1
III-1. Model 150/150T Vibratory Driver ................................................................. 3-1
III-2. Model 350 Power Unit ............................................................................... 3-1
III-3. What to do if damaged during shipment ...................................................... 3-1
IV. PREPARATION AND OPERATION .......................................................................... 4-1
IV-1. Rigging of Vibratory Driver ......................................................................... 4-1
IV-2. Installing the Clamp Attachment ................................................................ 4-1
IV-3. Plumbing the Vibro Hoses to the Power Unit ............................................... 4-2
IV-4. Filling Vibrator Pressure Hose ................................................................... 4-3
IV-5. Bleeding Clamp Attachment Hydraulic Hoses ............................................. 4-3
IV-6. Precautions and Rules for Operation .......................................................... 4-4
IV-7. Relief Valve Settings Prior to Operation - Model 350..................................... 4-5
IV-8. Shut-down Procedures .............................................................................. 4-7
IV-9. Operation of the Control Pendant ............................................................... 4-8
IV-10.Normal Steps to Operate Vibrator ............................................................. 4-8
V. MAINTENANCE....................................................................................................... 5-1
V-1. Daily Maintenance Required Prior to Operation ............................................ 5-1
V-2. Checklist After Power Unit Engine Has Started ............................................ 5-1
V-3. Maintenance and Adjustments: ...... (75 Hours) ............................................... 5-2
V-4. Maintenance and Adjustments: ...... (Eccentric Bearings)........................... 5-2
V-5. Maintenance and Adjustments in Severe Conditions ..................................... 5-2
V-6. Lubrication ............................................................................................... 5-2
A. Vibratory Gearbox ............................................................................ 5-2
B. Clamp Attachment ........................................................................... 5-2
Page iii
II-7. Caisson Clamp Cylinder Asm Identification ................................................... 2-10
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Table of Contents (Continued...)
V-7. Power Unit Maintenance (Continued) .............................................................. 5-3
A. Power Unit Filters, Fluid Types and Capacities ........................................ 5-3
B. Hydraulic Fluid ..................................................................................... 5-4
C. Two Part Hydraulic Fluid Tank ................................................................ 5-4
D. Draining and Filling Hydraulic Fluid Tank .................................................... 5-4
E. Changing Hydraulic Return Filter Elelment .............................................. 5-5
F. Steps to Remove Hydraulic Filter Element .............................................. 5-5
V-8. Hydraulic Motor - Installation and Start-Up ........................................................ 5-6
V-9. Hydraulic Motor Coupling Assembly ................................................................ 5-7
V-10 Pump drive ................................................................................................... 5-9
VI. MODEL 350 POWER UNIT HYDRAULICS .................................................................... 6-1
VI-1. Hydraulic Circuitry .................................................................................... 6-1
A. Clamp Circuit ................................................................................................... 6-1
B. Drive Circuit ..................................................................................................... 6-1
C. Return Filter .................................................................................................... 6-2
D. Oil Cooler ........................................................................................................ 6-2
E. Manual Pump .................................................................................................. 6-2
F. Hydraulic Oil Temperature ............................................................................... 6-2
Power Unit Hydraulic Schematic ............................................................................... 6-4
VI-2. Clamp Drill Manifold Assembly ........................................................................ 6-5
Clamp Drill Manifold Hydraulic Schematic ................................................... 6-6
VI-3. Drive Manifold Assembly ................................................................................. 6-7
Drive Manifold Hydraulic Schematic ............................................................ 6-8
VI-4 Hydraulic Tank Detail ....................................................................................... 6-9
Page iv
VII. MODEL 350 POWER UNIT ELECTRICAL .................................................................... 7-1
VI-1. Electrical Controls ................................................................................... 7-1
A. Main Circuit Breaker ....................................................................................... 7-1
B. Tachometer ..................................................................................................... 7-1
C. Hour Meters ................................................................................................... 7-1
D. Engine Safety Shutdown Switch .................................................................... 7-1
E. Murphy "Engine Oil Press" gauge .................................................................. 7-1
F. Murphy "Engine Coolant Temp" gauge ......................................................... 7-2
G. Murphy "Hyd Oil Temp" gauge ..................................................................... 7-2
H. Hydraulic Oil Level Float Switch ................................................................... 7-2
I. "Emergency Stop" button .............................................................................. 7-2
J. Pilot lights ...................................................................................................... 7-2
K. Engine Control Switch "OFF-ON-START" .................................................... 7-3
L. "LOCAL-PENDANT" Switch .......................................................................... 7-3
M. Governor Control Switches "Raise-off-Lower ................................................ 7-3
N. Clamp Control Switches ("OPEN-off-CLOSE") ............................................. 7-4
O. Drive Control Switches ("FORWARD/off/REVERSE") .................................. 7-5
P. Preparing the Electrical System for Engine Startup ...................................... 7-5
VII-2. Pendant ......................................................................................................... 7-7
VII-3. Recommended Bolt Tightening Torque ........................................................ 7-9
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
SafetyPrecautions
(This list of precautions must be followed at all times to ensure personal & equipment safety.)
1. Read this manual from beginning to end before operating or working on this machine.
2. When operating in a closed area, pipe exhaust fumes outside. (WARNING: Breathing
exhaust fumes can cause serious injury and even death.)
3. When servicing batteries, avoid any type of spark or open flame. Batteries generate explosive
gases during charging. There must be proper ventilation when charging batteries.
4. Never Adjust or repair the unit while it is in operation.
5. Make sure the Control Pendant is in the "OFF" position before starting the unit.
6. Remove all tools and electrical cords before starting the unit.
7. Keep oily rags away from the exhaust system.
8. Never store flammable liquids near the engine.
9. Never stand under vibro at any time and keep your eyes on the vibro when it is in operation.
Keep a look out for loose bolts or leaking hydraulic lines.
10. Avoid pulling on hose quick dis-connect fittings. Move power unit closer to work if hoses cannot
reach. Do not use hoses as a tow line to tug the power unit! If a hose fails at the hydraulic couplers
then it is a result of "hose tugging by the pile crew".
11. Avoid kinks in the hoses. Kinks will cut the hose safety factor by 50 percent.
12. Always wear eye and ear protection.
13. Avoid standing downwind of vibrating piles. Dirt and other matter may become airborne and fall
into the unprotected eye.
14. Always wear a hardhat, gloves, and safety shoes.
15. Always attach safety line to pile when extracting or hoisting into position.
16. (WARNING) Never clamp vibro to pile and dis-connect from crane line. Lay vibro down on
ground when not in use.
17. Do not truck power unit with quick disconnect caps and plugs screwed on to fittings unless the
caps and plugs have wire rope safety lines attached. Store in storage box under control panel.
Page v
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Page vi
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
Warranty
American Piledriving Equipment, Inc.
STANDARD WARRANTY
American Piledriving Equipment, Inc. (APE/J&M) warrants new
products sold by it to be free from defects in material or workmanship for a period of one year after the
date of delivery to the first user and subject to the following conditions:
APE/J&M’s obligation and liability under this WARRANTY is expressly limited to repairing or replacing at
APE/J&M’s option, any parts which appear to APE/J&M upon inspection to have been
defective in material or workmanship. Such parts shall be provided at
no cost to the user, at the business establishment of APE/J&M or the authorized APE/J&M
distributor of the product during regular working hours. This WARRANTY, shall not apply to component
parts or accessories of products not manufactured by APE/J&M and which carry the warranty of the
manufacturer thereof, or to normal maintenance
(scraped and skived lube and fuel lines, worn cushion material in the drive base) or normal maintenance
parts (such as fouled injectors, weakened check valve springs,
damaged grease fittings caused by use over time).
Replacement or repair parts installed in the product covered by this WARRANTY are warranted only for
the remainder of the warranty as if such parts were original
components of said product. APE/J&M makes no other warranty, expressed or implied and makes no
warranty of merchantability of fitness for any particular purpose.
APE’s obligation under this WARRANTY shall not include any transportation charges, costs of
installation, duty, taxes or any other charges whatsoever, or any liability for direct, indirect,
incidental or consequential damage or delay. If requested by APE/J&M, products or parts for which a
warranty claim is made are to be returned transportation prepaid to APE/J&M. Any improper use,
including operation after discovery of defective or worn parts, operation beyond
rated capacity, substitution of any parts whatsoever, or parts not approved by
APE/J&M or any alteration or repair by others in such manner as in
APE/J&M’s judgment affects the product materially and adversely, shall void this warranty.
ANY TYPE OF WELDING ON EQUIPMENT
WILL VOID THE WARRANTY
Refusal: Vibros: If the pile does not move one foot in 30 seconds of vibro operation (driving or pulling) at full
speed. Resort to
a larger vibro. APE/J&M equipment may exceed the refusal driving criteria for short periods of time as may be
needed
to penetrate hard soil layers or obstacles. In such cases, a heat gun is used to monitor the temperature of the
bearings and
related components to prevent use of the machine beyond 195 degrees F. Contact APE/J&M or your local
APE/J&M distributor for special instructions when faced with refusal conditions.
Refusal: Diesels: Do not exceed 10 blows per inch or 120 blows per foot. In cases of setting of the pile it is
permitted to increase the blow count to 250 blows per foot, but only for one foot of driving penetration. Pile
inspectors should consult the APE factory for permission to exceed these limits. Failure to do so will void the
warranty. This standard specification is accepted by the DFI (Deep Foundations Institute) and the PDCA
(Pile Driving Contractors Association) and by all manufacturers of pile driving equipment.
Page vii
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Patented breakthrough
suppressor cuts down
weight while increasing
line pull.
Suppressor is modular
and can be removed to
reduce suspended
weight to 5,000lbs
(2,272kg.). Height can
be reduced to 43"
(1,092mm).
One piece eccentric/ gear
design eliminates bolts,
keyways, splines and
pins.
Two eccentrics filled with
"heavy metals" produce
more amplitude with less
parts.
Giant spherical bearings
are five times larger than
those found on other
machines.
Heavy cylinder needs no
guards and all hoses are
tucked out of harms way.
The one piece design
eliminates rear seals, tie
rods & nuts.
Three feet shorter than
any vibro in its class. Gain
more headroom and
reach.
I-1. Machine Features. - Model 150/150T Vibratory Hammer
80 Ton Crosby shackle
and safety pin eliminate
liability problems with wire
rope slings.
Figure 1-A. Machine Features
80 Ton pull! Twice the
pulling ability of other
vibros.
Gear box incorporates a
machined O-ring groove
to seal the top plate with
no leaky gaskets.
Rifle bored top plate
eliminates unwanted
hoses that can cause
serious downtime. (15-
less hoses.)
Hydraulic motors are re-
cessed which eliminates
the need for bolted on
guards. Less parts - less
problems. Vertical motor
mounting is approved by
Volvo.
Computer designed gear-
box is perfectly balanced
with very low center of
gravity. Release crane
line without the worry of
bending piles.
The 150/150T vibro can
be shipped fully as-
sembled on a Boeing 747
aircraft.
Gear box drilled to accept
attachments manufac-
tured by APE and by
other manufacturers.
High speed gear train will
allow vibro to operate off
many different power
units.
Page 1-1
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
I. GENERAL INFORMATION (Continued...)
I-2. Machine Specifications
I-2A. Model 150/150T Vibro - (Table 1-A.)
Eccentric Moment
Drive Force
Frequency (vpm)
Amplitude
Pile Clamp Force
Line Pull for Extraction
Hydraulic Hose Length
Suspended Weight*
Length
Width at Throat Height
Height w/o Clamp
Height with Clamp**
2,600 in-lbs (29.96 kg-m)
50 to100 Tons (894 kN)
0 to 1,650
1/4" to 0.75" (28.5 mm)
226 Tons (2,010 kN)
108 Tons (961 kN)
150' (30 m)
8,500 lbs. (3,855 kg)
88.75" (2,254 mm)
14.25" (362 mm)
72.38" (1,838 mm)
100.13" (2,438 mm)
I-2B. Model 350 Power Unit - (Table 1-B.)
Model 350
Engine
Maximum Power
Operating Speed
Maximum Drive Pressure
Max.Hyd.Flow-Forward
Max.Hyd.Flow-Reverse
Clamp Pressure
Clamp Pump Flow @ 2100 rpm
Weight
Length
Width
Height
350 hp
Cat C9
350 hp (261 kW)
800 to 2100 rpm
4,800 psi (331 bar)
120 gpm (454 lpm)
65 gpm (254 lpm)
4,800 psi (344 bar)
10 gpm (38 lpm)
12,600 lbs (5,715 kg)
137" (3,480 mm)
77" (1,956 mm)
84" (2,134 mm)
Dimensions may vary depending on the year and model.
Consult the factory for certifications on unit being used.
* Suspended weight can be reduced to 5300 lbs.
**Weight and height includes sheeting clamp and 1/2 of hose bundle.
***Drive force increases with increase in frequency. However, an increase in drive force
may reduce productivity in some soils. APE provides variable frequency on all vibros
so that frequency can be adjusted to suit many different soil conditions. For more
details on what frequency works best for the soil conditions on your site please call
APE directly.
Page 1-2
Model 150T
2,000 in-lbs (25.35 kg-m)
50 to 85 Tons (756 kN) 0
to 1,650
1/4" to 0.75" (28.5 mm)
226 Tons (2,010 kN)
108 Tons (961 kN)
150' (30 m)
8,200 lbs. (3,718 kg)
88.75" (2,254 mm)
14.25" (362 mm)
72.38" (1,838 mm)
100.13" (2,438 mm)
Model 150
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
GEARBOX
CLAMPATTACHMENT
(shown with sheet clamp)
I. GENERAL INFORMATION (Continued...)
I-3. General Description of Model 150/150T Vibro
The APEModel150/150T is a variable frequency vibratory pile driver/extractor designed to drive and
extract all types of piles including sheet, pipe, timber, concrete, H-beam, I-beam and steel plates. In
addition, the vibrator can be used for soil compaction, installing well casings, and installation of tie-
backs and wick drains.
The Model 150/150T operates in a frequency range of 0 to 1650 cycles per minute depending on the
hydraulic flow and on the hydraulic motors fitted to the gear train. The Model 150/150T is especially
suited for driving or extracting piles that are near buildings or other structures. This is because the Model
150/150T vibrates at higher frequencies and thus is less damaging to surrounding soils.
The three major parts to the Model 150/150T are as follows:
A.) The Suppressor housing.
B.) The Gearbox.
C.) The Clamping Attachment.
SUPPRESSOR
HOUSING
Figure 1-B. General Description of 150/150T Vibro.
Page 1-3
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
I. GENERAL INFORMATION (Continued...)
I-3A. Suppressor Housing
The suppressor housing of the 150/150T APE Vibrator is a patented multi-stage system consisting
of two large rubber elastomers and eight small elastomers. The large rubber elastomers (technically
called the first stage) are used during all driving operations and light to medium extraction. The
second stage is made up of eight small high capacity elastomers that do not engage until the crane
has pulled approximately 10 tons of line pull. A large safety pin fitted inside a view slot indicates total line
pull in tons. The safety pin travels down in the view slot during the extraction process. One inch of
travel is equal to eight tons of line pull. ( WARNING! Hardpullingforlongperiodsoftimewillheat
anddamagethe large elastomers. The heat generated from constant heavy line pull will
destroy the chemical bond between the rubber and mounting plate which will cause
elastomer failure.) When engaged in hard extracting, break every 15 minutes to allow elastomers
to cool.
Lifting Shackle
Large Elastomer
Small Elastomer
Suppressor
Housing
Safety Pin
Center Plate
Top Plate
The safety pin moves down to the bottom of the slot
when pulling. One inch of travel equals 8 tons of line pull
for a maximum of ten inches or 80 tons. When pin
reaches the bottom of the slot the suppressor has 80
tons of line pull on it. Do not pull beyond that point.
Figure 1-C. General Description of Suppressor Housing.
Page 1-4
Note: for batter operations it has been discovered that slighty reducing the oil level in the vibro gearcase will reduce heat.
In these cases, fill the gearbox until the oil level is half way up the sight glass and then drain until the level is near the bottom.
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
I. GENERAL INFORMATION (Continued...)
I-3B. Vibrator Gearbox
The vibrator gearbox contains two high amplitude eccentric weights cast in one piece with the gear. This
design is unique to the industry and was developed by the engineers of APE to solve a number of
problems associated with other types of vibrator machines. Both the eccentric and the drive gears have
been helically cut to provide high speed operation with reduced noise and wear. Vibration is caused
by the vertical movement created when the eccentrics are rotated. The eccentric and drive gears are
all driven in line by two Volvo or Rexroth 125 motors tucked in on the outboard side of the gearbox. The
motors are recessed for maximum protection. The eccentrics rotate on two shafts housed by four giant
spherical bearings. The gears and bearings receive lubrication as a result of the fluid splashing inside
the gearbox when the gears are rotated. The oil level is quickly determined by looking at the site gauge.
The Model 150/150T can be operated under water to a depth of 30 feet without modifications. (Consult
factory for depths below 30 feet.)
Figure 1-D. General Description of Vibrator Gearbox.
Rifle Bored Top Plate
Hydraulic Motor
BearingCover
Oil
Level
GLASS SIGHT GAUGE
Check daily and change
every 75 hours
Page 1-5
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
I. GENERAL INFORMATION (Continued...)
I-3C. Clamp Attachment
The APE 150/150T come with a standard sheet pile clamp attachment. The clamp contains two
gripping jaws. One is "fixed" and one is "moveable". A large hydraulic cylinder operates the moveable
jaw with up to 250 tons of clamping force depending on clamp pump relief pressure. The jaws open and
close by turning a switch on the remote control pendant or may be operated by turning the switch at the
main control panel mounted behind one of the doors on the power unit. The valve can be manually
operated with a screwdriver if all electrical fails. TheAPEstandardsheetpileclamp can be fitted with
jaws to fit many different types of piles including sheet piles, H-Beams, steel plates, steel rods, pipe
piles, wood piles, and concrete piles. (Contact APE or your local APE distributor for more information
on clamp attachments for special pile types.)
Clamp Attachment
Fixed Jaw
Moveable Jaw
Clamp Cylinder
Pile Guide
Figure 1-E. General Description of Clamp Attachment.
Figure 1-F. Clamp Attachment Hole Configuration. Page 1-6
Notice: If you are involved in changing a
clamp attachment then please train your crew to
clean the machined surfaces of both the bottom of
the vibro and the top of the clamp so that when they
bolt the two together they will mate up properly.
Sometimes a crew will forget to do this and the dirt
or dent in the metal plates will prevent the bolts from
becoming fully tight. When this happens, the
clamps bolts break. If a bolt breaks, it is a direct
result of a sloppy mechanic that failed to use
common sense when installing a clamp attachment.
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
I. GENERAL INFORMATION (Continued...)
I-3D. Optional Attachments
The following are some of the optional attachments for the Model 150/150T Vibratory hammer. (Contact
APE or your local APE distributor for more information about these and other available equipment.)
APE DELUXE WOOD CLAMP
(#907000)
7 ft. Caisson Beam (#901000)
8 ft. Caisson Beam (#902000)
11ft.Caisson Beam (#903000)
Caisson Clamp (#250000)
Figure 1-G. Optional Attachments
90 Degree Adapter
Plate (#905000)
4 ft. Extension Adapter
(#906000)
Clamp Attachment
APE90DEGREE
ADAPTERWITHEXTENSION
APE CAISSON CLAMP
Page 1-7
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
I. GENERAL INFORMATION (Continued...)
I-4. General Description of Model 350 Power Unit
The 150/150T vibrator runs off the APE 350 power unit. The engine is mounted to a tubular frame
that also serves as a diesel fuel tank. A sheet metal and tube frame covers the engine and is
equipped with locking doors for protection from the environment. A control panel is located behind
one of the doors and comes complete with a 50 foot control pendant. There are two hydraulic tanks
on the power unit. One is the main tank and the other is a storage tank for extra oil in case the main
tank becomes depleted. A hydraulic tank supplies oil to five pumps. Three pumps feed the two
vibrator motors. A pump circulates oil through the oil cooler and filters back into the hydraulic tank. The
other pump feeds the clamp attachment. The Vibrator is connected to the power unit via five hydraulic
hoses. The two large 1 1/2" hoses are the pressure and return lines for the vibrator motors. The two
3/8" hoses are for the clamp system and the one 3/4" hose is for the vibrator motor case drain line.
The hoses are attached to the power unit by connecting the "quick disconnect fittings" on the end of
the hoses leading from the vibrator. The fittings go on only one way so there is no chance of hooking
up the hoses improperly.
WARNING: Clean with ether or a clean rag before installing quick disconnects. Make sure you seat
the quick disconnect fittings all the way tight. Failure to tighten the quick disconnects will
stop the flow of oil and will prevent the vibro from operating. Failure to tighten the clamp fittings
completely tight will cause the jaws to either not open or not close. If this happens you may have
to crack the fitting and bleed off the pressure to release the quick disconnects.
Tube Frame
Exhaust
Muffler Lifting Eye
HydraulicTank
Quick Disconnect
Fittings
Fuel Tank
LockingDoors
Radiator
Figure 1-H. General Description of Model 350 Power Unit Page 1-8
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Page 2-1
II. COMPONENT DEFINITION
II-1. Vibro Identification
Figure 2-A1 Model 150/150T Suppressor Component Location
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
Page 2-2
II. COMPONENT DEFINITION
II-1. Vibro Identification
Figure 2-A2 Model 150/150T Gearbox Component Location
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
Page 2-3
Table 2-A Vibro Component Identification
II. COMPONENT DEFINITION
II-1. Vibro Identification
The following is a general listing of the APE 150/150T major components and part numbers.
1 4 Model 150 Eccentric Bearing #121001
2 2 Gear Spacer - Narrow #122011
2 3 Eccentric Shaft #121003
4 4 Eccentric Bearing Cover #121004
4 5 Eccentric Bearing Sleeve #121005
6 2 Eccentric Weight - Model 150 #121007
Eccentric Weight - Model 150T #131007
7 2 Vibratory Motors #122001
8 2 Motor Bearing #122002
9 2 Fitting#F40X-S-8-12MJICxMBSPP #122003
210 Motor Hose Assembly #122004
11 2 Motor Bearing Cover #122005
12 1 Drive Gear - Left #122006
13 1 Drive Gear - Right #122007
214 Bearing Spacer #122008
215 Gear Spacer #122009
16 2 Gear Carrier #122010
17 4 Hydraulic Flange Couplers #122012
18 1 #10 SAE Breather Plug #122014
119 Breather Valve #122015
120 Parker O-Ring #2-225 #122027
821 1 1/4 Code 62 Split Flange #122017
22 2 Top Plate Piston Plungers #122018
23 2 Motor Cover O-Ring Parker#2-258 #122019
24 2 Motor O-Ring Parker #2-163 #122020
125 Vibratory Gearbox #123001
126 Top Plate #123002
27 1 .070 C/S BUNA 70 Cord x 13'-0" #123003
128 Magnetic Drain Plug #123004
129 Sight Gauge #123005
30 1 Gearbox Oil Level Plug #123006
31 8 #20 SAE Socket Drive Plug #123007
32 6 #8 SAE Socket Drive Plug #123008
233 #8 SAE / #8 JIC Fitting #123009
34 1 80 Ton Shackle #320002
235 #6 JIC Cap #123011
136 Oil Fill Plug #123012
37 1 #12 SAE / #12 JIC Fitting #123013
38 4 #6 SAE / #6 JIC Fitting #123014
139 Lifting Bracket #123015
140 Outer Suppressor Housing #320102
141 Lift Pin #123017
142 Double Split Flange #123018
43 4 Parker O-Ring #2-226 #123104
44 6 Flange O-Ring #2-225 #123020
45 4 Parker O-Ring #2-218 #123105
46 1 Bearing Cover O-Ring #2-276 #123101
147 Bolt Kit - Model 150 #124000
Bolt Kit - Model 150T #134000
QtyItem Part #Description QtyItem Part #Description
58
71
72
73
74
75
77
78
79
80
83
84
85
86
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
1
2
8
4
1
4
1
2
1
4
1
1
2
2
2
1
2
Plunger Model 180
Large Elastomers
Small Elastomers
Backup Ring #8-218
Center Pin
Environmental O-Ring #2-028
Pop-Off Valve
Danger Sticker - Small
#12 SAE / #12 JIC Fitting
#8 SAE / #8 JIC Fitting
Check Valve
Hose, Suppressor, Case Drain
Hose, Suppressor, Clamp
Hose, Suppressor, Motor Feed
Hose, Pigtail, Motor Feed
Hose, Pigtail, Case Drain
Hose, Pigtail, Clamp Line
Bolt-SHCS 3/4"NC x 6"
Bolt-SHCS 3/4"NC x 2 1/4"
Bolt-SHCS 7/16" x 4 1/2"
Flatwasher 7/16"
Bolt M14 x 30
Bolt-SHCS 3/4"NC x 1 3/4"
Bolt-SHCS 5/8"NC x 2"
Lockwasher 5/8" High Collar
Bolt-SHCS 1/2"NC x 1"
Bolt-SHCS 3/4"NC x 2 1/4"w/Nut
SAE 3/4" Flatwasher
Bolt-SHCS 3/4"NC x 1 1/2"
Bolt-SHCS 3/4"NC x 2 1/2"
Lockwasher 3/4" High Collar
#232301
#321003
#321004
#123106
#321006
#123107
#321009
#000109
#321011
#321012
#321015
#421003
#421004
#421032
#421007
#421003
#421004
#124104
#124303
#124108
#124110
#124112
#124101
#124114
#124115
#124107
#124303
#124305
#124306
#124301
#124105
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

OPERATION / MAINTENANCE MANUAL
MODEL 150/150T VIBRATORY DRIVER WITH MODEL 350 POWER UNIT
7032 SOUTH 196th - KENT, WA. 98032 - [phone] / FAX [phone]
Page 2-4
II. COMPONENT DEFINITION (Continued...)
II-2. Hose Identification.
The following is a general listing of the standard hoses that are shipped with the Vibro
Table 2-B Hose Identification.
Figure 2-B Hose Bundle Identification
1 2 1 1/2" Hose x 50' #421008
1 1/2" Hose x 50' #421008
2 2
2 3 3/4" Two Wire Hose x 50' #421009
4 4 3/8" Gates Hose x 50' #421010
5 1 Fitting #6 JIC Male/#6 Female #421011
4 6 Fitting #24 Male JIC Union #421012
2
7 Fitting #12 Male JIC Union #421013
8 4Fitting #6 Male JIC Union #421014
9 2Fitting #24 JIC/#24 Pipe #421015
QtyItem Part #Description QtyItem Part #Description
10 1 Fitting#12 JIC/#12 Pipe #421016
11 1 Fitting #6 JIC/#6 Pipe #421017
12 1 3/4" Male Q.D. #421020
13 1 3/4" Dust Cap #421021
14 13/8" Female Q.D. #S35-3 #421024
15 13/8" Male Q.D. #S31-3 #421025
16 13/8" Cap #S39-3 #421026
17 13/8" Plug #S34-3 #421027
18 11-1/2" Female Q.D. #400301
19 11-1/2" Male Q.D. #400300
20 1 1-1/2" Dust Plug #400704A
21 1 1-1/2" Dust Cap #400703A
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved