APLICOM A11 User manual

APLICOM A11
Installation guide rev. 1.0.0
Order code K530001
Important:
Please read this installation guide before the installation.
Aplicom Oy, P.O. Box 33, FI-44101 Äänekoski, Finland, Telephone [phone], Fax [phone]
Business ID 0995791-7, Äänekoski
[e-mail]
www.aplicom.com

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Aplicom is the registered trademark of Aplicom Oy.
Aplicom Oy 2016
Printed in Finland.
All rights reserved. Reproduction in whole or in part in any form is prohibited without the prior written consent
of the copyright owner. Aplicom Oy makes every effort to ensure that the information in this manual is correct,
but accepts no liability for any errors or omission.
Aplicom Oy has a policy of continuous improvement. Therefore we reserve the right to make changes and
improvements to any of the products described in this guide without prior notice. Due to these improvements,
the contents of this manual are subject to change without notice.
Aplicom Oy is not responsible for any loss of data, income or any consequential damage.
This crossed-out wheelie bin
means that within the European Union the product must be
taken to separate collection points at the product`s end-
of life. This applies to your device but
also to any enhancements marked with this symbol. Do not dispose of any part of these
products as unsorted municipal waste.

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Package content
Figure 1.
Includes
A11 Unit
Power cable for A11 (D338000)
Dual lock fastener (4200100)
MicroSIM card is also needed. Order card
from teleoperator or from Aplicom.
Options:
GPS and GSM antennas
iButton reader for A11 (D335010)
Aplicom contactless CAN reader for
12..24V supply (D350650)
3PAD (D324310)
A11 data cable (D338020)
etc.
Preparation and installing of the A11 unit
The following steps must be made in right order to start the unit immediately for full operation.
1. Install microSIM card, see figure 2
2. Connect external power cabling and other needed connections
3. Mechanically install the unit to carefully selected place
4. Connect the vehicle power supply to A11 wiring power supply with fuse protection
Note! The internal battery is taken to use when microSIM card is connected and main power is switched on
(power is connected). The internal battery is disconnected immediately when microSIM card is removed.
Figure 2. MicroSIM card installation

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To download application SW to the unit, use the microUSB cable, see Figure 3.
Figure 3.
Mechanical Installation
Select the place of installation from a safe, dry and mechanically protected area. Avoid installation to places
of direct sunlight and extreme temperature. Install the external GPS/GLONASS antenna so that it has the
best possible open sky view. Dimensions of the A11 are shown below.
Note! Install the A11 unit as far away as possible
(minimum 1 metres recommended) from the car
radio and its antenna or other electrical devices to
avoid any interference.
Note! If the ACC (Acceleration sensor) related
functions are used, make sure that mechanical
installation is proper. Otherwise ACC results are not
reliable.
Note! To ensure the best ACC performance, use
screws to install the A11 unit.
Note! If the unit is installed so, that the microSIM
card is facing down, please use the external micro
USB cover shield which locks the microSIM card.
Otherwise there is a risk that the microSIM card
loose its contact.
Figure 4. Dimensions of the A11

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Select the installation method from these following options:
Figure 5. With the dual lock fastener. Before
installation, cut the dual lock fastener in two
pieces, 6cm each. Attach another half of the
fastener to the bottom of A11 device and other
half firmly to the surface on which the unit shall be
fixed. Use the fastener which is delivered in the
package.
Figure 6. There are four mounting lugs on the
sides of the A11 device cover. Install the A11
device using these mounting lugs with the cable
tie. Put the cable tie through the openings.
Maximum width of the cable tie is 4,8mm. Use
good quality cable ties, for example UV-Resistant
if sun is an issue.
Figure 7. With the screws. There are two holes for
max. 4mm screws.

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Electrical Installation
•
Read warnings chapter on page 9 on this document.
•Protect power supply lines (8...32Vdc) with 3A fuse at power supply end of line.
•Connect the cables to A11 device and peripherals as advised in the connection guide. Figure 8.
•Install the A11 unit as far away as possible (minimum 1 metres recommended) from the car radio and its
antenna or other electrical devices to avoid any interference.
•Additional information: Application note K505002 Cabling of Aplicom Products.
•Avoid ground loops! It is highly recommended to connect all A11 and peripherals ground connections to a
single point. It is also recommended to use non-grounding antennas.
•Disconnecting ground lines shall not be done while the unit is connected to power supply of the vehicle.
This will cause voltage leak between IO connections causing possible problems in external devices
connected to them.
•External GPS antenna: Install the GPS/GLONASS antenna to a place where it has the best possible open
sky view. Please note that Aplicom supplied antennas are installed inside the vehicle, on dashboard, on
any surface, or windshield, depending on selected antenna type. The antennas direction to satellites must
be correct to have a good visibility of satellites. Only antennas that are separately specified and clearly
stated to be used outside of vehicle, can be installed so. Please refer to Aplicom documentation of the
antenna.
•If the IGN -line is used ensure that it is connected with suitable fuse to suitable stable source. In modern
cars for example the lights etc. are pulse controlled and they are not suitable source for IGN –line.
•A11 unit with CAN bus functionality * do not include internal bus terminator resistors (120Ω).
•If wakeup is based on motion then IGN must be connected to power supply line.
* CAN bus is available as option.
.
Power cable / PWR
Pin 1, PWR
Pin 2, IGN
Pin 3, PWR OUT
Pin 4, GND
Red
Green
White
Black
Data cable / RS 1/2
Pin 1,TXD1/3
Pin2, RXD1/3
Pin3, GND
Pin4, TXD 2/4
Pin5, RXD 2/4
Pin6, GND
Semo-
flex
3x0,25 mm²
Orange
Red
Black
4 3
12
23 1
456

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IO cable / IO 1/2
Pin 1, OC 1/2
Pin 2, Pulse 1/2
Pin 3, DIN 1/6
Pin 4, DIN 2/7
Pin 5, DIN 3/8
Pin 6, DIN 4/9
Pin 7, DIN 5/10
Pin 8, GND
Blue
Grey
Red
Yellow
Orange
Violet
Brown
Black
CAN cable / CAN
Pin 1, CAN_H1
Pin 2, CAN_L1
Pin 3, K-line
Pin 4, CAN_H2
Pin 5, CAN_L2
Pin 6, GND
Yellow
Grey
Violet
Blue
Green
Black
Bus cable / BUSMIX
Pin 1, TXD5
Pin 2, RXD5
Pin 3, GND
Pin 4, RS485_A
Pin 5, RS485_B
Pin 6, GND
Pin 7, PWR OUT
Pin 8, GND
Pin 9. K-line
Pin 10, GND
Orange
Red
Black
Brown
Yellow
Black
White
Black
Green
Black
1-wire cable / 1-Wire
Pin 1, NC
Pin 2, 1-Wire PWR
Pin 3, 1-Wire Data
Pin 4, GND
Semoflex 3x0,25 mm²
Software configuration
Use standard micro USB cable
LEDs
Unit includes 6 LED indicators. Led’s A to D are under application SW control, led E shows modem and
power status and led F shows internal battery charger status.
Led E
Green – Unit is powered
Flashing orange with 50/50 ratio – modem is trying to connect network
Green with fast blinks – modem is connected to network
Led F
Orange – internal battery not connected, failure, over temp, under temp, over time
Red – internal battery is charging
Green – internal battery is charged
Testing installation
If the unit has a default configuration
1. Connect the power on.
2. Led B is red after start up and green when GPS fix is received (this takes about another 30s). Now the unit
is working correctly. If the unit has a service providers configuration follow their instruction, for example
ensure that data is sent to the server.
3. Leds A, C and D are not used
1
2
4
3
5678
12345
679 810
123
4
5
6
12
34

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NOTE! This connection guide contains only example connections, not exact application specific connection.
Figure 8. Signal connection guide

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Figure 9. Antennas connection guide
Technical Data
Supply voltage 8…32Vdc (nominal +12Vdc) Dimensions 97mm (W) x 114mm (L) x 34mm (H)
Current consumption Typical: < 100mA
Max (peak): 1A / < 1s Weight 165g with internal battery (200mAh)
GPS antenna power
supply
3Vdc Housing / material PC/ABS (LG Chem V0 GF5001RFP)
Fuse External fuse on power cable: 3A
Internal fuse: 3A/slow User interface MicroSIM card slot Indicators (LED):
6 x Leds – PWR, Battery operation and
JAVA appl.
Reset button
Operating temperature -30
°
C...+70
°
C (see Note 1)
-5°C...+60°C With internal battery
0
°
C...+45
°
C internal battery charge
Options CAN option
Two battery options: 200mAh or 1700mAh
Storage temperature -40
°
C...+85
°
C Warranty 1 year
Relative humidity +95% max
Power switch None, IGN and SW controlled CE marking/Approvals
according to directives:
2004/108/EC
1999/05/EC
ECE r.10.04 E-type approval
Common connections SMA for GPS antenna
FME for GSM antenna
1 x Molex Microfit, 4 pin
for PWR
1 x Molex Microfit 4 pin for 1-Wire
2 x Molex Microfit 6 pin for serial
connection
1 x Molex Microfit 6 pin for CAN
2 x Molex Microfit 8 pin for IO
1 x Molex Microfit 10 pin for K-line,
RS485, Serial and power out
connection
Note 1: Ensure SIM cards operating temperature range from telecom service provider.
WARNINGS
•Warranty is voided if unit or its case is mechanically damaged.
•A11 device and all peripherals must be powerless during the installation. Turn off ignition and
disconnect power.
•Do not use detergents to clean the device.
•GPRS may interfere sensitive electronics. Install unit as far away from sensitive electronics.
•All devices connected to A11 device must have a fuse protection.
•All signal inputs connected to A11 must be fuse protected, max 3A.
•As a rule, when pulling Aplicom cables through inlets or tubes during installation, it is not allowed to
pull directly from connectors. Instead the pull must be directed to cable itself.
•The place of installation should be safe from detergents and corrosive substances.
•Do not install unit in places were safety may be compromised.
•Ensure CAN connection and limitations from vehicle manufacturer or dealer.

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•For replacing the internal battery see document K530003 A11 battery replacement guide available on
Aplicom Extranet. DO NOT USE OTHER BATTERIES THAN APLICOM DELIVERED. RISK OF
EXPLOSION.
•DISCONNECT ALL CABLES FROM A11 connectors before changing internal battery.
•Disconnect internal battery by removing the microSIM card if the unit is to be transported by airplane
and before long time storage.
INSTALLATION CHECKLIST
Action / Functionality
OK
Device installation The place of installation is safe from accidental knocks and excessive humidity.
Device is fastened tightly and safely, with no possible interference with vehicle safety
system like Airbag. etc.
Cables Cables are led carefully along a well-protected route to the device and the peripherals.
All cables are correctly connected and secured with fuses.
Cables are fastened or supported in such a way that during use they exert no torsion
on the connectors.
Antennas The GPS antenna is fitted in such a way that its visibility to GPS/GLONASS satellites is
best possible and GSM/GPRS antenna has visibility to GSM/GPRS network.
Unit is installed as far away as possible from vehicle radio and its antennas and
wirings.
Make sure that the GPRS sending of the unit does not cause disturbances to car radio
or other vehicle systems.
External antenna cables are led carefully along a well-protected route to the device.
Check that vehicle windows do not have heating system that may block the
GPS/GLONASS signals for example in dashboard or windshield installations.
Check the antenna right orientation towards the GPS/GLONASS satellites and correct
fixing place and surface.
Power on device Connect PWR and if IGN is used, turn it on.
If movement wake up is used, cause movement to start up the unit.
Final check
Before completing the installation work, rigorous checking of any disturbances
to vehicle or machine, where the unit is installed, must be made. Special
attention is needed to check the vehicle safety systems and radio and
multimedia equipment functions. This is to avoid recalls to service because of
un-noticed problems.
TROUBLE SHOOTING
Problem Solution
No power Check that all the cables and fuses are connected.
PWR is connected and IGN is on (if used).
No GPRS connection Check that SIM card is inserted.
Check PIN CODE requirements.
Check antenna.
Note: The disconnecting of external power cable does not
reset
the A11
unit.
No GPS position Check that the GPS/GLONASS antenna has open sky view.
Check interferences from other structures to external GPS antenna if used.
NOTE! Electronic heated or UV
-
protected windshield may disturb GPS antenna
sky view.
If none of the above helps, please contact your equipment dealer for further
assistance.