APM 3DLevelScanner Series Manual

Documentation
Kit
Changing the market
from level to volume
3DLevelScannerTM II
3DLevelScannerTM IIHT
Kit Content:
• HardwareManual
• cFMusControlDrawing
• ATEXSafetyManual

3DLevelScanner Operating Instructions © 2013 APM all rights reserved 1
Contents
1ABOUT THIS DOCUMENT........................................................................................ 3
1.1 SYMBOLS IN USE ........................................................................................................ 3
1.2 FOR YOUR SAFETY ...................................................................................................... 3
1.3 STORAGE AND TRANSPORT........................................................................................... 4
23DLEVELSCANNERᵀᴹ OVERVIEW ............................................................................ 5
2.1 THEORY OF OPERATION .............................................................................................. 5
2.2 WIDE APPLICATION RANGE ......................................................................................... 5
2.3 ADVANTAGES............................................................................................................ 5
2.4 MODELS .................................................................................................................. 6
3PHYSICAL INSTALLATION ........................................................................................ 7
3.1 LOCATION AND POSITIONING GUIDELINES ....................................................................... 7
3.2 SCANNER ORIENTATION .............................................................................................. 9
3.3 SITE PREPARATIONS ................................................................................................. 10
3.4 ASSEMBLY AND MOUNTING....................................................................................... 11
3.5 WIRING ................................................................................................................. 14
4FIRST-TIME ACTIVATION ...................................................................................... 18
4.1 LOCAL USER INTERFACE ............................................................................................ 18
4.2 SWITCHING ON THE SCANNER..................................................................................... 19
4.3 FIRST-TIME ACTIVATION STEPS SUMMARY .................................................................... 20
4.4 INITIAL SETUP PROCEDURE......................................................................................... 20
5DIFFERENT CONNECTION METHODS .................................................................... 21
5.1 4-20MACONNECTION ............................................................................................. 21
5.2 HART COMMUNICATION.......................................................................................... 21
5.3 RS485 COMMUNICATION......................................................................................... 22
5.4 COMMUNICATION USING THE 3DLINKPRO ................................................................... 22
5.5 TCP/IP COMMUNICATION ........................................................................................ 22
APPENDIX A: ONBOARD CONFIGURATION .................................................................. 23

2 3DLevelScanner Operating Instructions © 2013 APM all rights reserved
OUTPUT SETTINGS.............................................................................................................. 23
DISPLAY SETTINGS .............................................................................................................. 24
DEVICE INFO...................................................................................................................... 27
DEVICE RESET .................................................................................................................... 28
APPENDIX B: ACCESSORIES.......................................................................................... 29
INSTALLATION FLANGES ....................................................................................................... 29
NECK EXTENSIONS .............................................................................................................. 31
HEAD-BODY SEPARATION..................................................................................................... 32
CABLE EXTENSION .............................................................................................................. 33
CABLE GLANDS .................................................................................................................. 33
APPENDIX C: MAINTENANCE ....................................................................................... 34
APPENDIX D: RECOMMENDED TOOLS ......................................................................... 35
APPENDIX E: SPECIFICATIONS...................................................................................... 36
TECHNICAL DATA ................................................................................................................ 36
DIMENSIONS ..................................................................................................................... 39
APPENDIX F: RMA PROCEDURE ................................................................................... 41
RETURN MATERIAL AUTHORIZATION POLICY............................................................................ 41
APPENDIX G: STANDARDS & APPROVALS.................................................................... 43

3DLevelScanner Operating Instructions © 2013 APM all rights reserved 3
1About this Document
This operation manual provides detailed product related information, installation, setup and
operation instructions for 3DLevelScanner models S, M and MV. The manual is designed
for trained personnel. Please read it entirely and carefully before unpacking and
installation of the products.
1.1 Symbols in use
The following symbols indicate different sections of additional information as
follows:
IMPORTANT: An indication for additional information, tips, hints or an indication
of helpful additional knowledge.
WARNING: Indication of a potentially dangerous situation, which could result in
serious injury to persons and/or damage to the 3DLevelScanner.
EX APPLICATION:An indication of special instructions relevant to installations
in hazardous locations.
1.2 For your safety
Authorized personnel
All operations described in this manual must be carried out by authorized, trained
personnel only. For safety and warranty reasons, any internal work on the scanners must
be carried out by manufacturer-authorized personnel only.
Warning about misuse
Inappropriate or incorrect use of the scanner may result in hazards and application-specific
malfunctioning such as vessels overfill or damage to system components through incorrect
mounting or adjustments.
If the 3DLevelScanner is used in a manner not specified in this manual, the protection
provided by the 3DLevelScanner will be impaired.

About this Document ● Storage and transport
4 3DLevelScanner Operating Instructions © 2013 APM all rights reserved
General safety instructions
The 3DLevelScanner is a high-tech device requiring strict observance of standard
regulations and guidelines. The user must strictly follow the safety instructions in this
operating manual. Local and national electrical codes and all common safety regulations
and accident prevention rules should be considered during installation as well.
CE conformity
The 3DLevelScanner conforms to CE's EMC and NSR standards. CE conformity is as
follows:
EMC
EN 61326-1: 2006
CISPR 11: 2003 Class A
IEC 61000-4-2: 2001 Air Discharge, 8kV
IEC 61000-4-3: 2002 80-1000MHz, 1V/m; 1.4-
2GHz, 1V.m;
2.0-2.7GHz, 1V/m
IEC 61000-4-4: 2004 Power Lines: 1kV; Signal Lines: 0.5kV
IEC 61000-4-6: 2004 0.15-
80MHz 1VRMS, 80% A.M. by
1kHz Power & Signal Lines
NSR
(73/23/EWG)
EN 61010-1: 2001
FCC conformity (EMC)
FCC Part 15, Sub-part B, Class A.
Safety information for Ex Areas
EX-AREAS: Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the operating
instructions manual that comes with Ex-approved scanners.
WARNING: Substitution of components may impair Intrinsic Safety.
WARNING: For preventing ignition of flammable or combustible atmospheres,
read, understand and adhere to the manufacturer’s live maintenance procedures.
1.3 Storage and transport
The scanner is protected by special packaging during transport, and is guaranteed to
handle normal loads during transport.

3DLevelScanner Operating Instructions © 2013 APM all rights reserved 5
23DLevelScannerᵀᴹ Overview
2.1 Theory of Operation
The APM 3DLevelScanner™is the only device available which delivers accurate
measurement of bulk solids and powders –regardless of material type, product
characteristics, storage silo type, size, bin or container, and harshness of the storage
environment. The product incorporates APM's unique dust-penetrating technology to
achieve an unrivalled degree of process measurement and inventory control.
The 3DLevelScanner™includes an array of three antennas that generate low frequency
acoustic signals and receive echo signals from the contents of the silo, bin, or other
container type. Using these antennas, the unit measures not only the time/distance of
each echoed signal but also its direction.
The built-in Digital Signal Processor digitally samples and analyses the echoed signals
and produces accurate measurements of the level, volume, and mass of the stored
contents, and generates a 3D representation of the position and form of the material within
the container for displaying on remote computer screens.
2.2 Wide Application Range
The 3DLevelScanner™measures practically any kind of solid material, stored in variety of
containers,including large open bins, bulk solid storage rooms, stockpiles and
warehouses, mapping loads that randomly form over time inside silos, and many other
challenging applications that were not possible until now.The sensor can measure ranges
of up to 70m (230ft) and generate 3D mapping of the material surface.
2.3 Advantages
Service and maintenance-friendly - Non-contact measuring principles, the
3DLevelScanner™is highly easy to service and maintain
The only available device for solid volume measurement applications
The only available device that measures minimum and maximum levels
Suitable for measuring all solid materials (including ones with low dielectric constants)
Operates in dusty and moisture environments
Profiles of adhesions of materials to vessel walls
Self-cleaning antenna

3DLevelScannerᵀᴹ Overview ● Models
6 3DLevelScanner Operating Instructions © 2013 APM all rights reserved
3-Dimensional mapping visualization tool for filling-point choosing assistance (in
vessels with multiple filling points)
The most reliable sensor available - includes 3 transmitters and 3 receivers
2.4 Models
The 3DLevelScanner™line of products is consisted of three models: S, Mand MV.
Model S
The S model determines the average level of the stored contents and average distance
from the scanner to the surface of the material. Based on a 30°beam angle, The S model
is ideal for small and narrow vessels of up to 4m (13ft) in diameter.
Model M
The M model yields highly accurate readings of level and volume. It is appropriate for large
vessels of up to 15m (50ft) in diameter and at least twice as high (30m / 100ft), open bins
and stockpiles. It is based on a 70°beam angle. The M model also presents the minimum
and maximum Level/Distance measurements along with the calculated average.
Model MV
The MV model is identical to the M model, with the additional capability of generating a 3-
dimensional representation of the stored contents on a remote computer. This feature is
highly useful for mapping build-up loads that form randomly over time and other
irregularities.
All three models are available in various modes, such as ATEX approved, FM approved,
and non-ATEX (for more information, see Approvals on page 38) and also available with
neck extension (see Appendix B: Accessories: Neck on page 31) and compatible with the
Head-Body separation kit.
Each of the models is available in two temperature ranges:
3DLevelScanner II is compatible in applications where the maximal temperature in the
surroundings inside the vessel is up to 85°C (185°F).
3DLevelScanner II HT is compatible in applications where the maximal temperature in the
surroundings inside the vessel is up to 180°C (356°F).
All references in this manual to the 3DLevelScanner can be referred to as
3DLevelScanner or simply the scanner, if nothing else is mentioned it applies to any of the
scanner’s models.

3DLevelScanner Operating Instructions © 2013 APM all rights reserved 7
3Physical Installation
This chapter describes the necessary steps for proper installation of the 3DLevelScanner
beginning with important pre-installation considerations such as environmental conditions,
correct positioning and orientation, through the mounting and configuration process.
3.1 Location and positioning guidelines
Choosing the proper location to the 3DLevelScanner™should consider every aspect of
the vessel and contained materials, including the silo or vessel dimensions, type of
material and angle of repose, locations of filling and emptying points, maximum level of
material, internal construction and moving part and any other consideration which may
possibly affect the scanner performance. APM strongly recommends installing the
3DLevelScanner according to the 3DScanner Locator PC software for properly choosing
installation location and positioning. In case of no satisfying software solution, please
contact APM Customer Support for assistance with the positioning.
Moisture and water condensation
Use the recommended cable gland and tighten the cable connection.For
additional protection against moisture, lead the connection cable downward in
front of the cable entry. Rain and condensation water can thus drain off. This
applies mainly to mounting in areas where moisture is expected (e.g., by cleaning
processes), or on cooled or heated vessels.
Measuring range
The measuring range is set in the scanner and defined by silo dimensions and the full and
empty calibration levels. These levels set the 100% and 0% values relatively.
The scanner measurements are calibrated to the top of the
body. If the scanner is lowered, or mounted with neck
extension or head-body separation, it is important to adjust
all measurements to the top of the body.
NOTE: If the material level reaches the antenna,
build up could form inside the horn over time and
cause measurement errors or damage to the
membranes.
NOTE: the 3DLevelScanner™has a 500mm (20”)
of dead zone (or blanking zone).

Physical Installation ● Location and positioning guidelines
8 3DLevelScanner Operating Instructions © 2013 APM all rights reserved
Pressure
The process fitting must be sealed in the case of a low pressured vessel. Before usage,
verify that the sealing material is resistant to the stored medium. The maximum allowed
pressure (stated in page 36: Appendix E: Specifications) is indicated on the type label of
the sensor.
Installation location
Choosing the proper installation location for the 3DLevelScanner is an important part of
the installation process. A Wrong location may result in erroneous measurements or loss
of performance.
The usage of the 3DScanner Locator Software is recommended for finding the optimal
location, which is based on various parameters.
The following factors must be taken into consideration while choosing the installation
position: vessel dimensions, filling and emptying point locations, internal structure or
support and other restrictions related to vicinity to noisy devices (such as electrical motor)
and any other element which may affect the proper operation of the scanner.
IMPORTANT: When mounting the 3DLevelScanner, do not install the scanner
near the vessel wall. The installation must consider the vessel dimensions.
Installing the scanner near the side wall will result in bad performance and will not
be supported by APM.
Installing the 3DLevelscanner at the center of the vessel is not recommended, since the
perfect symmetry from all sides toward the scanner may affect the echoes distinction.
The scanner cannot be mounted at a distance lower than 500mm (20") from the wall.
When choosing the installation location, consider the filling and emptying points.
Use the 3D Scanner Locator PC software for choosing a proper location.

Physical Installation ● Scanner Orientation
3DLevelScanner Operating Instructions © 2013 APM all rights reserved 9
3.2 Scanner Orientation
Mounting direction
Mounting of the 3DLevelScanner at a specific direction is
important. The ridge on the horn body, and the notch on the
top of the thread (representing antenna no.1) should be
directed toward the center of the vessel.
Mounting direction. 00indication toward vessel center
Standpipe mounting
When mounting the scanner using a standpipe part it
should be assembled and positioned at a height that
leaves at least 10mm (0.4”) out of the standpipe, for the
antenna end protrudes, as shown in the figure to the right.
IMPORTANT: Any obstruction as well
as rails, frames or support beams should
never interfere with the acoustic beam
transmitted and received, as shown in
the figure to the right.
This comment applies to all 3DLevelScanner
models including S model.
Wrong Correct
The 00label location