APOELMOS AP11-34 Series User manual

www.apoelmos.cz
ISO 9001
PANELMETER AP11
Technical documentation U-19
AP11-34-x-...
AP11-35-x-...
AP11-36-x-...

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November 2018, TD-U-19-12

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1 Introduction .............................................................................................. 5
1.1 Ordering code ........................................................................................ 6
2 Technical data ........................................................................................... 7
3 Panelmeter description .............................................................................. 9
3.1 Front panel ........................................................................................... 9
3.2 Dimensions of panelmeter and assembly opening ......................................... 10
4 Connection ................................................................................................ 11
4.1 Description of back panel ........................................................................ 11
4.2 Instruction for making installations and connections to panel ...................... 11
4.3 Connection to feeding voltage .................................................................. 12
4.4 Connection of input signals ...................................................................... 13
4.4.1 Passive current signal (input code 34) .................................................................... 14
4.4.2 Active current signal (input code 34) ..................................................................... 14
4.4.3 Voltage signal (input code 35) .............................................................................. 15
4.4.4 Passive current signal (input code 36) ................................................................... 15
4.4.5 Active current signal (inlet code 36) ..................................................................... 16
4.4.6 Voltage signal (input code 36) .............................................................................. 16
5 Analogue output ........................................................................................ 17
5.1 Connecting of analogue output ................................................................. 17
5.2 Block diagram of analogue output function ................................................ 18
6 Communication ...................................................................................19
7 Connecting of contact outputs .................................................................... 21
8 Panelmeter functions ................................................................................. 21
8.1 Panelmeter switch on .............................................................................. 21
8.2 Panelmeter reset .................................................................................... 21
8.3 Limit switch functions ............................................................................ 22
8.4 Panelmeter functions and limit switch setting ............................................ 23
8.5 Functional characteristics of limit switches ................................................ 25
8.6 Display setting ....................................................................................... 27
8.7 Bar-graph .............................................................................................. 28
9 Panelmeter menu functions ........................................................................ 28
9.1 Functions of buttons in setting mode ........................................................ 28
9.2 Simplified block diagram of panelmeter menu ............................................. 29
9.2.1 Configuration of desired value -SP ....................................................................... 30
9.2.2 Configuration of limit switches - ALA-1 up to ALA 4 ............................................... 31
9.2.3 Configuration of sensor - SEN-1 up to SEN-4 .......................................................... 32
9.2.4 Configuration of analogue output - DACO .............................................................. 34
9.2.5 Configuration of output state in breakdown condition -ERROR ................................. 35
9.2.6 Configuration of parameter -OSTAT ........................................................................ 36
9.2.7 Configuration of bargraph - BAR-1 up to BAR 4 ...................................................... 37
9.2.8 Configuration of display - DIS-1 up to DIS-4 ............................................................ 38
CONTENTS

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9.3 Limit values of parameters ................................................................. 39
10 Control software ..................................................................................... 42
11 ES Declaration of conformity .................................................................... 43
12 Quality certificate .................................................................................... 44
13 Warranty conditions ................................................................................. 44
CONTENTS

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INTRODUCTION
Panelmeter AP 11 is 5 digit programmable apparatus for universal use. Apparatus is controlled with digital
signal processor with A/D transducer. Panelmeter is operated with key-board placed on front panel or with
control software that is used for setting of all parameters and archiving measured values. Panelmeter has to
be provided with communication line, variants of communication lines are in ordering code. Control soft-
ware is included in standard delivery. Panelmeter is equipped with three-colour display allowing for a quick
check of limits within measured value oscillates. Visually interesting element is auxiliary horizontal baro-
graph. Offer of input signals includes resistance temperature sensors (Pt100, Pt1000, Ni1000/6180ppm,
Ni1000/5000ppm), thermocouple (J, K, E, T, R, S, B) and unified outputs from sensors of technological pro-
cesses (4-20 mA, 0-20 mA, 0-10 V). Type of panelmeter with universal input with galvanic separation is also
available. In this case necessary type of input signal is simply configured from keyboard during installation
of panelmeter into technological equipment. Advantages of this type is higher accuracy, galvanic separa-
tion of input signal and universal use and thus minimizing number of spare pieces to ensure uninterrupted
operation. Type AP11 is produced also in modification with more inputs, particularly in following modifica-
tions: 2x Pt100; 2x current signal 0(4)-20 mA, 1x current signal 0(4)-20 mA + 1x voltage signal 0-10 V; 4x
current signal 0(4)-20 mA; 4x voltage signal; 2x current signal 0(4)-20 mA + 2x current signal 0-10 V. Power
source with load capability 100 mA, that can feed current loops of passive sensors, is built in panelmeter.
It can also be equipped with two or four limit switches whose outputs are relay switching contacts. Functi-
ons of switches on multi-input panelmeter types is programmable. E.g. any limit switch (or more switches)
can be assigned to any input. Limit switches can be compared also with value of sum or difference of two
inputs. Desired value is set individually for each limit switch or together for all limit switches when any de-
viation from common desired value can be set for each limit switch. Hysteresis and reaction of output relay
on achieving of desired value can be set on each switch individually. Limit switches can be set also for sa-
fety function. Then the switch after its connecting has to be deactivated. There is an variant with analogue
output that can be galvanic separated in panelmeter ordering code.
With multi-stage types of panelmeters analogue output can be assigned to any input by a program, even-
tually to sum or difference of two inputs. Any of the communication line variants can be used for commu-
nication of panelmeter with PC.
Communication lines RS232 or RS485 (can be galvanic separated) are in ordering code. Two communication
lines RS485 (one can be galvanic separated) or combination of two communication lines RS232 and RS485
can be used for above standard applications. Communication enables not only setting of parameters and
data archiving, but regarding the possibility of addressing of individual panelmeters it can be also used for
interconnection of bigger number of apparatuses and controlling of complete technological lines. Apparatus
features offers large possibilities of its usage, not only for simple rendering of measured signals but also as
signal transducers, galvanic separation, data collection for their processing on PC, as limit switches, simp-
le two-state regulator, apparatuses for failure signalling or as mathematical units.

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1INTRODUCTION
This technical documentation refers to the following chart of ordering codes.
1.1 Ordering code
AP 11 - XX - X - X - X - X - X - XXX
Input
34 4 x current 0/4 – 20 mA
35 4 x voltage 0-10 V
36 2 x current 0/4 – 20 mA, 4x voltage 0-10 V
Contact output
0empty
12 x relay (switching contacts 250 VAC, 2A)
24 x relay (switching contacts 250 VAC, 2A)
Analogue output
0empty
1current/voltage without galvanic separ
2current/voltage with galvanic separ. GS
Communication
0empty
1RS232
2RS485 without GS
3RS485 with GS
42 x RS485 without GS
5RS485 s GO + RS485 bez GO
6RS485 s GO + RS232
Power supply
180 - 253 VAC
218 - 36 V AC/DC
Display
1red
2green
3yellow
4three colour
Software
001 standard
XXX special requirement
AP 11 - 34 - 2 - 1 - 5 - 1 - 4 - 001
Example of order:

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TECHNICAL DATA
Input signal, accuracy
Type Input signal Range of measurements Measurement
accuracy (% of
range)
Standard Code
Procesní 4x current signal 4 x O/4 - 20 mA ± 0,25% 34
4x voltage signal 4 x O - 10 V ± 0,25% 35
2x current signal +
2x voltage signal
2 x 0/4 - 20 mA,
2 x 0 - 10 V
± 0,25% 36
Power supply
Power supply voltage 80 - 253 VAC, 50 Hz
18 - 36 VDC / 18 - 36 VAC, 50 Hz
Input max. 12 VA
Display
Display -9999 ~ 0 ~ 99999
Height of digits 14 mm
Decimal point Adjustable with program
Bargraph 30 LED
Resolution According to position of decimal point
Auxiliary power
supply
> 18 VDC @ 25 mA for feeding of sensors
Max. load of auxiliary power supply 100 mA
Outputs
Contact 2x relay (switching contact 250 VAC, 2A)
or 4x relay (switching contact 250 VAC, 2A)
Analogue 13.5 bit D/A transducer without galvanic separation or with galvanic
separation current 0 (4) – 20 mA, loading resistance max. 400 Ω
voltage 0 – 10 V, loading resistance min. 10 kΩ
Communication
RS485 without galvanic separation or with galvanic separation,
two way communication
RS232 without galvanic separation

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2TECHNICAL DATA
Operating conditions
Working conditions 0 - 60 °C
Temperature coefficient 25 ppm/°C
Stabilizing time Within 5 min after activation
Shielding IP 54 (front panel)
IP 20 (terminal board)
Calibration at 25 °C and 40% relative humidity
Data back-up electrically (EEPROM)
Auxiliary input Voltage free contact – keyboard lock
Connection
Connector terminal board
Max. section of condu-
ctor
2.5 mm2 for power supply and contact outputs
1 mm2 for other connectors
Safety class I
Electromagnetic compatibility
ČSN EN 61326
Seismic resistibility
ČSN IEC 980: 1993, čl. 6
Electric safety
ČSN EN 61010-1: 2003
Mechanical properties
Type Panel apparatus
Dimensions 96 x 48 x 119 mm
Opening in panel 90,5 x 43,5 (openings in corners ø 3 mm with pitch 89,5 x 42,5 mm)
Keyboard 4 keys, foil
Weight 400 g

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PANELMETER DESCRIPTION
1
2
3456 7
8
2 - Input „IN“ indicators
No. of of selected input is indicated with respective indicator. Individual inputs are selected with keys „UP“
and „DOWN“. No. of inputs depends on selected configuration.
1 - Display
Five-digit display for indication of measured value. With parameter programming display show clear reports.
8 - Output „OUT“ indicators
Indicators OUT 1 to OUT 4 indicates state of individual outputs in the following manner: indicator flashing
– output switched, indicator is not flashing – output is off.
7 - Key „SET“
Key „SET“ is used for setting data, programming termination, data uploading into EEPROM and return to
operating mode.
6 - Key „DOWN“
Key „DOWN“ is used for browsing parameters and setting of numeric data when programming. Pushing and
keeping down of the key speeds up browsing and setting procedure.
5 - Key „UP“
Key „UP“ is used for browsing parameters and setting of numeric data when programming. Pushing and kee-
ping down of the key speeds up browsing and setting procedure.
4 - Key „MENU“
Key „MENU“ is used for entering configuration menu and setting mode.
fig. 2
3 - Bargraph
Bargraph relates to measured value that is determined with pre-set range of STR and END.
E.g. if start of range (STR) is 0 and end (END) 200 and measured value shall be on level 100, bargraph shall in-
dicate half of the scale. Bargraphs is formed with column of LED diodes.
3.1
Front panel

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3PANELMETER DESCRIPTION
fig. 3a
Dimensions for power supply 80 - 253 VAC, 50 Hz (g. 3a)
Dimensions for power supply 18 - 36 VDC / 18 - 36 VAC, 50 Hz (g. 3b)
fig. 3b
3.2 DIMENSIONS OF PANELMETER AND ASSEMBLY OPENING

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CONNECTION
Fix panelmeter into panel with two clamps (included in delivery).
Connect conductors into screw connectors on the back panel of regulator. Connectors are designed as
separately detachable constructions blocks as follows:
connectors 11 to 18 – process inputs
connectors 21 to 28 – analogue output
connectors 31 to 38 - analogue output and communication
connectors 41 to 46 – relay output
connectors 51 to 56 - relay output
connectors 61 to 63 – power supply
Výstraha rizika nebezpečí!
Pozor na napájecí napětí!
Inputs Terminals for power supply
fig. 4
Analogue output
Communication,
Analogue output
4 x Relay output
4.1
Description of back panel
Instructions for installation into panel and connecting 4.2

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4CONNECTION
fig. 5
Alternating feeding volta-
ge 80 - 253 VAC, 50 Hz
Danger: Don‘t connect apparatus to power supply until all inputs are connected. Wrong connection of
apparatus can cause injury!
Apparatus connection
During connecting of apparatus main switch or safety circuit breaker has to be:
- part of building installation
- in the close vicinity of equipment
- easy to reach for operating personnel
- marked as equipment disconnecting element
If the equipment is used in different manner than specified by producer, protection provided with
equipment can be disturbed.
Recommended safety fuse for power supply 230 V je 1 A / 250 VAC
Recommended safety fuse for power supply 24 V je T 3,15 A / 250 V
Caution!
Connection of power supply conductors in terminal board
Following rules should be observed with designing of the system:
a) All power supply conductors and power lines has to be led separately from signal lines
(e.g. thermocouple, communication). Min. gap between both types of lines should be 30 cm.
b) If signal line crosses power line they should intersect in right angle.
c) Lead the lines out of the potential source of interference.
d) Don‘t install relay and contactors too close to panelmeter.
e) Use twisted and screened conductor for signal line.
Reducing of interference inuence
Feeding voltage
18 - 36 VDC
Feeding voltage
18 - 36 VAC
Pull each block with connectors out from apparatus (locking force has to be surpassed) in backward dire-
ction. Then connect conductors to released blocks with connectors and then insert blocks back to appara-
tus. Max. cross section of conductors on relay connectors and power supply is 2,5 mm2, on other connec-
tors 1 mm2.
4.3 Connecting of power supply

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CONNECTION
Following diagrams show possibilities of process signal connections.
Select input signal in function menu SEN -1, SEN-2, SEN -3, SEN-4
(see chapter sensor type setup - SEN-1 to SEN-4)
Variants of input signals
Auxiliary input: Keyboard lock is activated after interconnecting of connectors 17, 18. Lock can be used
in four user‘s setups MEN -1, MEN -2, MEN -3, MEN -4 which are in configuration menu re
ferred to as MENU. First set desired parameter and then interconnect connectors 17 and
18 according to diagram shown in the figures here bellow.
Properties of user‘s menu:
men-1 - totally disables keyboard (no parameter can be set),
men-2 - enables setup only of desired value of SP. (see chapter value SP setup).
men-3 - enables setup of limit switch values ALA-1 to ALA -4 (chapter limit switch
setup - ALA-1 to ALA-4), that can be secured with password pass
(see chapter setting of password - PASS)
men-4 - totally disables keyboard (no parameter can be set), automatic cycling of
measured values visual display on individual inputs is activated.
During apparatus configuration select type of input signal in menu
SEN-1, SEN-4 parameter TYP !!!
Signal type Symbol on display Figure no. Input code
Proudový signál
4 až 20 mA
(passive double-conductor
transducer)
4 - 20 fig. 6 34
0/4 až 20 mA
(active current signal)
0 - 20 fig. 7 34
Without sensor -no- -no- when sensor disabled - apparatus
shows zero
Signal type Symbol on display Figure no. Input code
Voltage signal
0 až 10 V 0-10 fig. 8 35
Without sensor -no- -no- when sensor disabled - apparatus
shows zero
Signal type Symbol on display Figure no. Input code
Current / Voltage signal
4 až 20 mA
(passive double-conductor
transducer)
4 - 20 fig. 9 36
0/4 až 20 mA
(active current signal)
0 - 20 fig. 10 36
Voltage signal 0 - 10 V 0 - 10 fig. 11 36
Without sensor -no- -no- when sensor disabled - apparatus
shows zero
4.4
Connecting of input signals

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4CONNECTION
Connect double-conductor transducer to connectors 11, 12, 13, 14, 15 as shown on the diagram where
connector no. 15 is power supply. Press MENU key and enter apparatus configuration menu, browse to
the function of sensor selection SEN -1, SEN -2, SEN -3, SEN -4. With repeated press get
to submenu for selection of sensor type typ. With press the menu key again and enter submenu, where
with keys UP and DOWN set 4 - 20 mA select 4 - 20 for double-conductor passive transducer and press
key SET to confirm the selection. If option -no- is selected, input is disabled. Then setup range of measu-
rement. Start of range define in MENU with function STRS, and ending of the range with function ENDS.
Connect double-conductor transducer to connectors 11, 12, 13, 14, 16 as shown on the diagram.
Connector no. 15 is minus. Press MENU key and enter apparatus configuration menu, browse to the
function of sensor selection SEN -1, SEN -2, SEN -3, SEN -4. With repeated press get
to submenu for selection of sensor type typ. Press the menu key again and enter submenu, whe-
re with keys UP and DOWN set 4 - 20 mA select 4 - 20 for double-conductor passive transducer
and press key SET to confirm the selection. If option -no- is selected, input is disabled. Then se-
tup range of measurement. Start of range define in MENU with function STRS, and ending of the
range with function ENDS.
fig. 6
fig. 7
Ordering code of input 34
( AP11-34-x..... )
Ordering code of input 34
( AP11-34-x..... )
4.4.1 Current signal 4 - 20 mA (passive double-conductor transducer)
4.4.2 Current signal 0/4 - 20 mA (active current signal)
Auxiliary input
for setup of MENU
parameters
Auxiliary input
for setup of MENU
parameters

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CONNECTION
Connect double-conductor transducer to connectors 11, 12, 13, 14, 16 as shown on the diagram
where connector no. 16 is common, connected to minus. Press MENU key and enter apparatus con-
figuration menu, browse to the function of sensor selection SEN -1, SEN -2, SEN -3, SEN
-4. With repeated press get to submenu for selection of sensor type typ. Press the menu key again
and enter submenu, where with keys UP and DOWN set for voltage signal 0 – 10 V select 0 - 10
and press key SET to confirm the selection. If option -no- is selected, input is disabled. Then se-
tup range of measurement. Start of range define in MENU with function STRS, and ending of the
range with function ENDS.
Connect double-conductor transducer to connectors 11, 12, 15 as shown on the diagram where con-
nector no. 15 is power supply. Press MENU key and enter apparatus configuration menu, browse to
the function of sensor selection SEN -1, SEN -2, SEN -3, SEN -4. With repeated press
get to submenu for selection of sensor type typ. With press the menu key again and enter submenu,
where with keys UP and DOWN set 4 - 20 mA select 4 - 20 for double-conductor passive transdu-
cer and for inputs SEN 1, SEN 2 and press key SET to confirm the selection. If option -no- is selec-
ted, input is disabled. Then setup range of measurement. Start of range define in MENU with func-
tion STRS, and ending of the range with function ENDS.
Ordering code of input 35
( AP11-35-x..... )
Ordering code of input 36
( AP11-36-x..... )
fig. 8
fig. 9
4.4.3
Voltage signal 0 – 10 V
4.4.4
Current signal 4 - 20 mA (passive double-conductor transducer)
Auxiliary input
for setup of MENU
parameters
Auxiliary input
for setup of MENU
parameters

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4CONNECTION
Connect sources of current signals to connectors 11, 12, 16 as shown on the diagram where connector no.
16 is minus. Press MENU key and enter apparatus configuration menu, browse to the function of sensor se-
lection SEN -1, SEN -2, SEN -3, SEN -4. With repeated press get to submenu for selection of
sensor type typ. With press the menu key again and enter submenu, where with keys UP and DOWN set
for active current signal 0/4 - 20 mA select 0- 20 or 4 - 20 for iputs SEN – 1 and SEN – 2. If option
-no- is selected, input is disabled and press key SET to confirm the selection. Then setup range of mea-
surement. Start of range define in MENU with function STRS, and ending of the range with function ENDS.
Connect voltage signals to connectors 13, 14, 16 as shown on the diagram where connector no. 16
is common, connected to minus. Press MENU key and enter apparatus configuration menu, brow-
se to the function of sensor selection SEN -1, SEN -2, SEN -3, SEN -4. With repeated
press get to submenu for selection of sensor type typ. Press the menu key again and enter subme-
nu, where with keys UP and DOWN set for voltage signal 0 – 10 V select 0 - 10 for inputs SEN -2,
SEN – 3. If option -no- is selected, input is disabled and press key SET to confirm the selection
. Then setup range of measurement. Start of range define in MENU with function STRS, and ending
of the range with function ENDS.
Ordering code of input 36
( AP11-36-x..... )
Ordering code of input 36
( AP11-36-x..... )
fig. 10
fig. 11
4.4.5 Current signal 0/4 - 20 mA (active current signal)
4.4.6 Voltage signal 0 – 10 V
Auxiliary input
for setup of MENU
parameters
Auxiliary input
for setup of MENU
parameters

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ANALOGUE OUTPUT
Options of analogue output connections with or without galvanic separation are shown on the fig. 13 and
14 (option is indicated in order). Type of output signal is selected in menu with function out. Numbers of
connector positions for analogue outputs and communication are shown on fig. 12.
Features of analogue output
During configuration of panelmeter select type of analogue output in menu out and setup parame-
ters STR and END.
Type of analogue output Symbol on display
Current
0-20 mA 0-20
4-20 mA 4-20
20-0 mA 20-0
20-4 mA 20-4
Voltage
0-10 V 0-20
2-10 V 4-20
10-0 V 20-0
10-2 V 20-4
Analogue output is commonly connected to position 3 (Fig. 12), but in case of communica-
tion RS232 or two communication lines analogue output is connected to position 2 on con-
nectors 25, 26, 27, 28! (Fig. 14)
Press key MENU , make output setup and enter configuration menu. Press keys UP and DOWN to
get to OUT option. Press menu key again and enter setup level. Press keys UP and DOWN to se-
lect required type of analogue output 0-20, 4-20, 20-0, 20-4.
Position 2
Position 3
fig. 12
fig. 13 With 2 communication
lines connected, or
RS2332
fig. 14
5.1
Connection of analogue output
Voltage output 0/2-10 V
Current output 0/4 – 20 mA
Voltage output 0/2-10 V
Current output 0/4 – 20 mA

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5ANALOGUE OUTPUT
Current output
Voltage output
fig. 15
Principle of analogue output is shown on block diagrams Fig. 15 and 16. Diagrams of voltage and current
output are separated for better orientation. In real connection are inputs and setup IN , OUT, STR,
END common. For correct function of apparatus set range of analogue output STR (start of range), END
(end of range), that relates to input signal – see configuration of start and end of analogue output.
fig. 16
Definition of parameters SUBIN and ADDIN:
SUBIN: Is defined as difference of input signals on inputs 1 and 2. I.e. input 1 - input 2
ADDIN: Is defined as sum of input signals on inputs 1 and 2.
5.2 Block diagram of analogue output function

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COMMUNICATION
Panelmetr AP11 can be equipped with communication line of type that is selected with order of panelme-
ter according to ordering code. Following options of communication lines are available. RS232, RS485 wi-
thout galvanic separation, RS485 with galvanic separation (further referred to as GS), 2 x RS485 without
GS, RS485 with GS + RS485 without GS, RS485 with GS + RS232.
Diagram of communication lines RS232 and RS485 connections
Diagram of communication line RS485 termination
Diagram of communication line RS232 connection to PC (connector Canon 9 pin)
fig. 17
fig. 18
fig. 19
Line is terminated at the beginning
and and at the end of communication
line to ensure idle conditions and to
prevent bounces in line.
Resistance termination is inside apparatus
and is the same for both lines
Communication line RS485

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6COMMUNICATION
Diagram of communication lines RS485 connection
Diagram of communication lines RS485 termination
fig. 20
fig. 21
Line is terminated at the beginning
and the end of communication line to
ensure standstill states and to prevent
bouncing on line.
Communication lines
RS485 (connectors 32, 33
a 36, 37)
Termination of communication lines RS485
(interconnect connectors 31, 32 and 33, 34
for line 1, connectors 35, 36 and 37, 38 for
line 2)
Resistance termination is inside the appara-
tus and is the same for the both lines