APP APP-601 User manual

APP-601 Recorder
Operating Manual

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© 2009-2017 by APP Engineering, Inc. All rights reserved
No part of this manual may be reproduced in any form or by any means (including electronic storage and
retrieval or translation into a foreign language) without prior agreement and written consent from APP
Engineering, Inc. as governed by the United States and international copyright laws.
Manual Part Number
APP00161
Edition
Edition 9, September, 2017
Printed in USA
APP Engineering, Inc.
5234 Elmwood Avenue
Indianapolis, IN 46203
Assistance
Product maintenance agreements and other customer assistance agreements are available for APP
Engineering, Inc. products. For assistance, contact APP Engineering, Inc. at 317-536-5300. Further
information is available on the APP Engineering, Inc. website at www.appengineering.com.
Trade Information
Windows is a registered trademark of Microsoft Corporation. All other brand and product names are
trademarks or registered trademarks of their respective companies.
Warranty
The material contained in this document is provided “as is,” and is subject to being changed, without
notice, in future editions. Further, to maximum extent permitted by applicable law, APP Engineering, Inc.
disclaims all warranties, either expressed or implied with regard to this manual and any information
contained herein, including but not limited to the implied warranties of merchantability and fitness for a
particular purpose. APP Engineering, Inc. shall not be liable for errors or for incidental or consequential
damages in connection with the furnishing, use, or performance of this document or any information
contained herein. Should APP Engineering, Inc. and the user have a separate agreement with the warranty
terms covering the material in this document that conflict with these terms, the warranty terms in the
separate agreement will control.
Technology License
The software described in this document is furnished under license and may be used or copied only in
accordance with the terms of such license.

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Notice
After purchasing the APP-601 Recorder, APP Engineering, Inc. licenses the APP Recorder Software and
APP ClearView Software to the purchasing party upon the condition that you accept all of the terms
contained in the license agreement.
License and Warranty
The software which accompanies this license (the “Software”) is the property of APP Engineering, Inc. or
its licensors and is protected by copyright law. While APP Engineering, Inc. continues to own the
Software, you will have certain rights to use the Software after your acceptance of this license. Except as
may be modified by a license addendum which accompanies this license, your rights and obligations with
respect to the use of this Software are as follows:
Limited Warranty
APP Engineering, Inc. warrants that the media on which the Software is distributed will be free from
defects for a period of sixty (60) days from the date of delivery of the Software to you. Your sole remedy in
the event of a breach of this warranty will be that APP Engineering, Inc. will, at its option, replace any
defective media returned to APP Engineering, Inc. within the warranty period. APP Engineering, Inc. does
not warrant that the Software will meet your requirements or that operation of the Software will be
uninterrupted or that the Software will be error-free.
You May:
Use one copy of the Software on a single computer; if the media which you receive contains more than one
language version of the Software and/or multiple Software titles, you are only licensed for one language
version per Software title contained on the media and you may not transfer such other versions to another
person or allow another person to use such other versions; make one copy of the Software for archival
purposes, or copy the software onto the hard disk of your computer and retain the original for archival
purposes; use the Software on a network, provided that you have a licensed copy of the Software for each
computer that can access the software over that network, or you have purchased a network license; after
written notice to APP Engineering, Inc. and written approval from APP Engineering, Inc. transfer the
Software on a permanent basis to another person or entity, provided that you retain no copies of the
Software and the transferee agrees to the terms of this agreement; and if a single person uses the computer
on which the Software is installed at least 80% of the time, then that person may also use the Software on a
single home computer.
You May Not:
Copy the documentation which accompanies the Software; sublicense, rent or lease any portion of the
Software; decompile, disassemble, modify, translate, make any attempt to discover the source code of the
Software, or create derivative works from the software; or use a previous version or copy of the Software
after you have received a disk replacement set or an upgraded version as a replacement of the prior version,
upon upgrading the Software, all copies of the prior version must be destroyed.

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The above warranty is exclusive and in lieu of all other warranties, whether expressed or implied, including
the implied warranties of merchantability, fitness for a particular purpose and non-infringement. This
warranty gives you specific legal rights. You may have other rights, which vary from state to state.
Disclaimer of Damages
Regardless of whether any remedy set forth herein fails of its essential purpose, in no event will APP
Engineering, Inc. be liable to the purchaser for any special, consequential, indirect or similar damages,
including any lost profits or lost data arising out of the use or inability to use the software even if APP
Engineering, Inc. has been advised of the possibility of such damages. Some states do not allow the
limitation of exclusion of liability for incidental or consequential damages so the above limitation or
exclusion may not apply to you. In no case will APP Engineering, Inc. liability exceed the purchase price of
the software. The disclaimer and limitations set forth above will apply regardless of whether you accept the
software.
U.S. Government Restricted Rights
Restricted Rights Legend, use, duplication, or disclosure by the Government is subject to restrictions as set
forth in subparagraph © (l) (ii) of the Rights in Technical Data and Computer Software clause at DFARS
252.227-7013 or subparagraphs © (1) and (2) of the Commercial Computer Software-Restricted Rights
clause at 48 CFR 52.227-19, as applicable, APP Engineering, Inc. 5234 Elmwood Avenue, Indianapolis,
Indiana 46203.
General
This Agreement will be governed by the laws of the State of Indiana. This Agreement may only be
modified by a license addendum which accompanies this license or by a written document which has been
signed by both the purchaser and an officer of APP Engineering, Inc. Should you have any questions
concerning this Agreement, or if you desire to contact APP Engineering, Inc. for any reason, please write:
APP Engineering, Inc. 5234 Elmwood Avenue, Indianapolis, Indiana 46203.

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Safety Notices
Do not install substitute parts or perform any unauthorized modification to the product. Return the product
to APP Engineering, Inc. for service and repair to ensure that safety features are maintained.
*WARNING*
A WARNING notice denotes a hazard. It calls attention to an operating
procedure, practice, or the like, that if not correctly performed or
adhered to, could result in personal injury or death. Do not proceed
beyond a WARNING notice until you fully understand and are
prepared to address the indicated conditions.
*CAUTION*
A CAUTION notice denotes a hazard. It calls attention to an operating
procedure, practice, or the like that, if not correctly performed or
adhered to, could result in damage to the product or loss of important
data. Do not proceed beyond a CAUTION notice until you fully
understand and are prepared to address the indicated conditions.
*WARNING*
(Personnel)
Only qualified, service-trained personnel who are aware of the
hazards involved should install, open any doors, remove any covers,
or disconnect the instrument (APP-601 Recorder). Disconnect power
before attempting any service or maintenance.
*WARNING*
(Fuse)
For continued protection against fire, replace the line fuse only with a
fuse of the specified type and rating.
*WARNING*
(Live Circuits)
Replacement of chassis, components, fuses and internal adjustments
must be performed by qualified personnel. The system main power
must always be disconnected before servicing. If the system utilizes
voltage and/or current test switches make sure they are open and
understand that the back of these switches are still live! If the system
utilizes sliding link terminal blocks for the digital channels and alarm
outputs, ensure that the sliding links are open and understand that
one side of the sliding link terminal block is still live!
*WARNING*
(Operating Environment)
This instrument should not be used in an explosive environment. It
should not used in the presence of flammable gases or liquids. This
instrument should not be used in a damp or wet environment or an
environment that is subject to condensation.

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*WARNING*
(Grounding)
All chassis, cabinets, panels, and rack mount equipment must be
connected to an electrical earth ground. Grounding must be done to
prevent shock hazard to people. Instruments provided with a power
terminal block are provided with an appropriate means for connecting
an electrical safety earth ground. Only qualified and trained personnel
should connect power to this instrument. If the instrument includes a
three prong AC power cord, ensure that your power receptacle is
properly earth grounded.
*WARNING*
(Two Person Rule)
Do not service or adjust equipment alone. Ensure that another person
is present that knows emergency procedures and is capable of giving
first aid.
Additional Document Notes
Throughout this manual, the APP-601 Recorder™ may be referred to as the “Recorder” or the APP-601
Multifunction Recorder.
Throughout this manual an event channel or event input may be referred to as a digital channel or digital
input.

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Contents
Contents........................................................................................................................................................ vii
Table of Figures............................................................................................................................................ xii
Table of Tables............................................................................................................................................ xiv
1. Introduction........................................................................................................................................1-1
1.1 Overview.......................................................................................................................................1-2
1.2 History........................................................................................................................................... 1-2
1.3 Features.........................................................................................................................................1-2
1.4 Functions.......................................................................................................................................1-3
2. Specifications..................................................................................................................................... 2-1
2.1 Analog Inputs................................................................................................................................2-2
2.1.1 Voltage ................................................................................................................................ 2-2
2.1.2 Current................................................................................................................................. 2-2
2.1.3 General ................................................................................................................................ 2-2
2.2 Event Inputs .................................................................................................................................. 2-3
2.3 Power Supply................................................................................................................................ 2-3
2.4 Status Relays.................................................................................................................................2-4
2.5 Time Synchronization ...................................................................................................................2-4
2.6 Communications ........................................................................................................................... 2-5
2.7 System Computer.......................................................................................................................... 2-5
2.7.1 Choice #1 APP-601 Computer Chassis ............................................................................... 2-5
2.7.2 Choice #2 APP-501 Computer Chassis ............................................................................... 2-6
2.8 Ethernet Switch.............................................................................................................................2-7
2.9 Enclosures.....................................................................................................................................2-7
2.10 Environment.............................................................................................................................2-7
2.11 Approvals .................................................................................................................................2-7
3. Installation Overview......................................................................................................................... 3-1
3.1 Installation Types.......................................................................................................................... 3-2
3.2 Completing a Centralized Installation........................................................................................... 3-3
3.3 Completing a Distributed Installation ........................................................................................... 3-7
3.4 Completing a Turn-Key Installation............................................................................................3-10
3.5 Basic Connection Diagram.......................................................................................................... 3-12
4. Hardware............................................................................................................................................ 4-1
4.1 Available Computer Control Chassis............................................................................................4-2
4.2 Major Duties of the Computer Control Chassis ............................................................................4-2
4.3 APP-601 Computer Control Chassis............................................................................................. 4-2

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4.3.1 Important APP-601 Computer Circuit Board Connector Points..........................................4-4
4.3.2 APP-601 Computer Control Chassis Specifications............................................................4-5
4.4 APP-501 Computer Control Chassis............................................................................................. 4-7
4.4.1 APP-501 Computer Control Chassis Specifications............................................................4-8
4.5 APP-601 Data Chassis ................................................................................................................ 4-10
4.5.1 Power Supply Circuit Board.............................................................................................. 4-10
4.5.2 5VDC Power Supply Module............................................................................................4-11
4.5.3 12VDC Power Supply Module.......................................................................................... 4-11
4.5.4 Alarm Circuit Board .......................................................................................................... 4-12
4.5.5 Event Circuit Board...........................................................................................................4-15
4.5.6 DSP/IRIG Circuit Board....................................................................................................4-16
4.5.7 Analog Circuit Board......................................................................................................... 4-18
4.5.8 Front Panel LED’s .............................................................................................................4-18
4.6 Ethernet Switch........................................................................................................................... 4-21
4.7 Networking.................................................................................................................................. 4-23
5. Installing the Recorder Software........................................................................................................5-1
5.1 Introduction................................................................................................................................... 5-2
5.2 Program Installation and Quick Start Settings ..............................................................................5-2
5.3 Startup and Running the APP Monitor.......................................................................................... 5-5
6. Using the APP Recorder .................................................................................................................... 6-1
6.1 Introduction................................................................................................................................... 6-2
6.2 APP Recorder Program Functions ................................................................................................ 6-2
6.3 The APP Recorder Program Main Window.................................................................................. 6-2
6.4 Setting the Administrator Password.............................................................................................. 6-5
6.5 Printing.......................................................................................................................................... 6-6
6.5.1 Selecting and Configuring the Printer .................................................................................6-6
6.5.2 Printing the Contents of the Message Window....................................................................6-6
6.5.3 Printing the Recent Fault Summary..................................................................................... 6-6
6.5.4 Printing the Recent Fault Summary with a Graph ...............................................................6-7
6.6 Exiting the APP Recorder .............................................................................................................6-7
6.7 Configuring the APP Recorder ..................................................................................................... 6-8
6.7.1 Factory Settings...................................................................................................................6-8
6.7.2 Types of Configuration Settings..........................................................................................6-8
6.7.3 Configuring the Main Configuration Settings ..................................................................... 6-8
6.7.4 Setting Up Dial-up Networking......................................................................................... 6-11
6.7.5 Configuring Automatic Tasks............................................................................................6-12
6.7.6 Accessing the Automatic Tasks Tab..................................................................................6-13

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6.7.7 Configuring Automatic Tasks that Occur when a Fault Arrives........................................6-13
6.7.8 Configuring Printing.......................................................................................................... 6-15
6.7.9 Configuring the Format of Printed Reports .......................................................................6-17
6.7.10 Configuring Email Settings ............................................................................................... 6-20
6.7.11 Configuring FTP Settings..................................................................................................6-23
6.7.12 Defining a Boolean Logic Equation .................................................................................. 6-26
6.7.13 Performing a Test Upload.................................................................................................. 6-26
6.7.14 Configuring Automatic SER Reports ................................................................................ 6-27
6.7.15 Calling the Master Phone List when Alarms Occur .......................................................... 6-28
6.7.16 Configuring the Master Phone List.................................................................................... 6-28
6.7.17 Ping Master Every 5 minutes.............................................................................................6-30
6.7.18 Configuring Allowed IPs................................................................................................... 6-30
6.7.19 Printing Recorder Configuration .......................................................................................6-31
6.8 Editing the Point Assignment Record ......................................................................................... 6-31
6.9 Editing the Line Group Record ...................................................................................................6-31
6.10 Connecting to ClearView .......................................................................................................6-32
6.10.1 Connecting to ClearView ..................................................................................................6-32
6.10.2 Disconnecting from ClearView ......................................................................................... 6-32
6.10.3 Viewing the Connection Status Window...........................................................................6-32
6.10.4 Choosing a Modem............................................................................................................6-33
6.10.5 Setting the Network Port Number ..................................................................................... 6-33
6.10.6 Turning On or Off Dial-up Networking............................................................................. 6-34
6.11 Maintaining the APP Recorder............................................................................................... 6-34
6.11.1 Viewing Trace Files........................................................................................................... 6-34
6.11.2 Running a Diagnostic Test and Viewing Results ..............................................................6-35
6.11.3 Viewing All SER Abnormal or Stopped Channels............................................................ 6-36
6.11.4 Performing a Test Run.......................................................................................................6-36
6.11.5 Viewing the ON Alarms....................................................................................................6-37
6.11.6 Resetting FID.....................................................................................................................6-37
6.11.7 Re-initializing the APP Recorder Program........................................................................ 6-38
6.11.8 Restart Recorder ................................................................................................................ 6-38
6.11.9 Rebooting the APP Recorder Program .............................................................................. 6-38
6.11.10 Reserving Memory and Defragging the Data Drive .....................................................6-39
6.12 Continuous Recording............................................................................................................6-40
6.12.1 Viewing the Continuous Recording Status Window .........................................................6-40
6.12.2 Saving Oscillograph Data..................................................................................................6-41
6.12.3 Saving Frequency Data......................................................................................................6-42

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6.12.4 Saving RMS Data..............................................................................................................6-43
6.12.5 Saving Phase Data ............................................................................................................. 6-43
6.12.6 Saving RMS-Plus Phase Data............................................................................................6-43
6.13 Using Other Tools ..................................................................................................................6-44
6.13.1 Startup and Running the APP Monitor.............................................................................. 6-44
6.13.2 Network Path Logon.......................................................................................................... 6-45
6.13.3 Configuring a DNP3/Modbus Outstation ..........................................................................6-46
6.13.4 To Configure a DNP3/Modbus Outstation Point Mapping TAB....................................... 6-48
6.13.5 Emailing a Fault Summary Record....................................................................................6-50
6.13.6 Showing the Email Settings Window ................................................................................ 6-50
6.13.7 FTP a Fault File.................................................................................................................6-50
6.13.8 Show FTP Window ........................................................................................................... 6-50
6.13.9 Configuring a DSP Board’s Ethernet and IP Address Settings.......................................... 6-52
6.14 Configuring a Phasor Measurement Unit (PMU)...................................................................6-53
6.15 Viewing the Help and About Information..............................................................................6-57
7. Using the APP Driver ........................................................................................................................7-1
7.1 Introduction to the APP Driver ..................................................................................................... 7-2
7.2 Viewing the APP Recorder Driver Window ................................................................................. 7-2
7.3 Reinitializing the APP Driver .......................................................................................................7-3
7.4 Exiting the APP Driver ................................................................................................................. 7-3
7.5 Doing a Diagnosis.........................................................................................................................7-3
7.6 Performing a Test Run from the APP Driver................................................................................7-3
7.7 PMU.............................................................................................................................................. 7-3
7.8 Viewing the Help and About Information.....................................................................................7-4
8. Using the OScope............................................................................................................................... 8-1
8.1 Introduction to the OScope ...........................................................................................................8-2
8.2 Viewing the OScope (Oscilloscope) Window...............................................................................8-2
8.2.1 Analog Tab..........................................................................................................................8-2
8.2.2 Events Tab...........................................................................................................................8-3
8.2.3 Triggers Tab ........................................................................................................................ 8-3
8.2.4 Yscale Controls.................................................................................................................... 8-4
8.2.5 Meter Controls..................................................................................................................... 8-4
8.2.6 Analog Channel Controls .................................................................................................... 8-4
8.2.7 Run Controls........................................................................................................................ 8-4
8.2.8 Bottom Tray.........................................................................................................................8-5
8.3 Reinitializing the OScope Window...............................................................................................8-5
8.4 Exiting the OScope Window.........................................................................................................8-5