APRILIA RXV 550 450 Parts list manual

INTRODUCTION
0-1
SXV / RXV 450
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550
INTRODUCTION 0

INTRODUCTION
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SXV / RXV 450
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550
TABLE OF CONTENTS
0.1. INTRODUCTION.............................................................................................................................. 3
0.1.1. FOREWORD ........................................................................................................................... 3
0.1.2. ABBREVIATIONS/SYMBOLS/CONVENTIONS...................................................................... 4

INTRODUCTION
0-3
SXV / RXV 450
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550
0.1. INTRODUCTION
0.1.1. FOREWORD
NOTE This manual must be considered as an integral part of the vehicle and must always accompany it, even in case
of resale.
aprilia has drafted this manual with the maximum attention in order to provide the user with user with correct and
updated information.
However, since aprilia constantly improves the design of its products, there may be slight discrepancies between the
characteristics of your vehicle and those described in this manual. Such modifications will be entered in subsequent
editions of the manual. Should you need assistance or clarification regarding inspection and repair procedures, please
contact the aprilia SERVICE DEPT. They will be pleased to give you all pertinent information or supply you with
details on updates and technical changes applied to the vehicle.
For inspections and repair operations not expressly described in this publication, for the purchase of aprilia genuine
spare parts, accessories and other products, as well as for specific advice, contact exclusively aprilia Authorized
Dealers and Service Centers, which guarantee prompt and accurate assistance.
Thank you for choosing aprilia. Have a great ride!
All rights regarding electronic storage, reproduction and total or partial adaptation by any means are reserved for all
countries.
NOTE In some countries the antipollution and noise regulations in force require periodical inspections.
The products of third parties are mentioned only for informational purposes and constitute no obligation.
aprilia s.p.a. is not liable whatsoever for the performance or use of these products.
First edition: May 2006
Produced and printed by:
VALLEY FORGE DECA
Ravenna, Modena, Torino
DECA s.r.l.
Registered Main Office
Via Vincenzo Giardini, 11
48022 Lugo (RA) - Italy -
Tel. [phone]
Fax [phone]
www.vftis.com
[email protected]
for:
aprilia
via G. Galilei, 1 - 30033 Noale (VE) - Italy
Tel. +39 – (0)41 58 29 111
Fax +39 – (0)41 58 01 674
www.aprilia.com

INTRODUCTION
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SXV / RXV 450
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550
0.1.2. ABBREVIATIONS/SYMBOLS/CONVENTIONS
# = number
< = less than
> = greater than
≤= less than or equal to
≥= more than or equal to
~ = approximately
∞= infinity
°C = degrees Celsius (centigrade)
°F = degrees Fahrenheit
± = plus or minus
a.c = alternating current
A = Ampere
Ah = Ampere per hour
API = American Gaseum Institute
AT = high voltage
AV/DC = Anti-Vibration Double Countershaft
bar = pressure measurement unit (1 bar = 100 kPa)
d.c. = direct current
cc = cubic centimeters
CO = carbon monoxide
CPU = Central Processing Unit
DIN = German industrial standards (Deutsche Industrie Norm)
DOHC = Double Overhead Camshaft
ECU = Electronic Control Unit
rpm = revolutions per minute
HC = unburned hydrocarbons
ISC = Idle Speed Control
ISO = International Standardization Organisation
kg = kilograms
kgm = kilograms per meter (1 kgm = 10 Nm)
km = kilometers
km/h = kilometers per hour
kΩ= kilo Ohm
kPa = kiloPascal (1 kPa = 0.01 bar)
KS = clutch side (from the German "Kupplungsseite")
kW = kilowatt
ℓ= liters
LAP = racetrack lap
LED = Light Emitting Diode
LEFT
SIDE = left side
m/s = meters per second
max = maximum
mbar = millibar (1 mbar = 0.1 kPa)
mi = miles
MIN = minimum
MPH = miles per hour
MS = flywheel side (from the German "Magnetoseite")
MΩ= MegaOhm
N.A. = Not Available
N.O.M.M. = Motor Octane Number
N.O.R.M. = Research Octane Number
Nm = Newton meter (1 Nm = 0.1 kgm)
Ω= ohm
PICK-UP = pick-up
BDC = Bottom Dead Center
TDC = Top Dead Center
PPC = Pneumatic Power Clutch

INTRODUCTION
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SXV / RXV 450
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550
RIGHT
SIDE = right side
SAE = Society of Automotive Engineers
TEST = diagnostic check
T.B.E.I. = crownhead Allen screw
T.C.E.I. = cheesehead Allen screw
T.E. = hexagonal head
T.P. = flathead screw
TSI = Twin Spark Ignition
UPSIDE-
DOWN = inverted fork
V = volt
W = watt
Ø = diameter

GENERAL INFORMATION
1-1
SXV / RXV 450
–
550
GENERAL INFORMATION 1

GENERAL INFORMATION
1 - 2
SXV / RXV 450
–
550
TABLE OF CONTENTS
1.1. STRUCTURE OF THE MANUAL..................................................................................................................... 3
1.1.1. CONVENTIONS USED IN THE MANUAL ............................................................................................. 3
1.1.2. DANGEROUS ELEMENTS.................................................................................................................... 4
1.1.3. SAFETY WARNINGS............................................................................................................................. 8
1.1.4. BASIC SAFETY RULES......................................................................................................................... 9
1.1.5. WARNINGS – PRECAUTIONS – GENERAL RECOMMENDATIONS................................................. 12
1.1.6. POSITION OF THE ADHESIVE WARNING LABELS .......................................................................... 14
1.1.7. EMISSION & NOISE CONTROL SYSTEM WARRANTY STATEMENT .............................................. 18

GENERAL INFORMATION
1-3
SXV / RXV 450
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550
1.1. STRUCTURE OF THE MANUAL
1.1.1. CONVENTIONS USED IN THE MANUAL
•This manual is divided in sections and subsections, each covering a set of the most significant components.
Refer to the index of sections when consulting the manual.
•Unless expressly specified otherwise, assemblies are reassembled by reversing the dismantling procedure.
•The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position.
•Motorcycle operation and basic maintenance are covered in the "OWNER'S MANUAL".
NOTE This manual is an important and integral part of your vehicle. Keep it with your vehicle at all times, even if the
vehicle is resold.
aprilia has prepared this manual to supply you, the user, with correct and current information. However, since aprilia
constantly improves the design of its vehicles, there may be slight discrepancies between your vehicle and the
material given in this manual.
If you have any questions about your vehicle, contact your Local aprilia Dealer, as he will have the very latest technical
information available from the factory.
For tests and repairs not expressly described in this manual, to purchase aprilia genuine spare parts, accessories, and
other products, and for help with specific problems, please contact your Local aprilia Dealer or service center. These
professionals will be able to assist you promptly and accurately.
Thank you for choosing aprilia. Have a great ride!
This manual is copyrighted in all countries. Partial or complete reproduction of the manual by any print or electronic
means is strictly prohibited.

GENERAL INFORMATION
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SXV / RXV 450
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1.1.2. DANGEROUS ELEMENTS
FUEL
DANGER
The fuel used to operate engines is highly flammable and becomes explosive under particular
conditions.
Refueling and engine service should take place in a well-ventilated area with the engine stopped.
Do not smoke when refueling or in the proximity of sources of fuel vapors, avoid flames, sparks and
any element that could ignite fuel or provoke explosions.
Take care not to spill fuel out of the filler, or it may ignite when in contact with hot engine parts.
In the event of accidental fuel spillage, make sure the affected area is fully dry before starting the
engine. Fuel expands from heat and when left under direct sunlight.
Never fill the fuel tank up to the brim. Tighten the filler cap securely after each refueling.
Avoid contact with skin. Do not inhale vapors. Do not swallow fuel. Do not transfer fuel between
different containers using a hose.
DO NOT RELEASE FUEL INTO THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
Use only premium grade unleaded gas, min. O.N. 95 (ROM) and 85 (MON).
LUBRICANTS
DANGER
Good lubrication ensures vehicle safety.
Failure to keep lubricants at the recommended level or the use of an unsuitable new and clean type of
lubricant may lead to engine or gearbox seizure, causing serious accidents, personal injury or even
death.
Gear fluid may cause serious damage to the skin if handled daily and for long periods.
Wash your hands carefully after use.
Do not release oil into the environment.
Take it to the filling station where you usually buy it or to an oil salvage center.
WARNING
When filling the vehicle with this oil, take care it does not spill out. Immediately clean spilled oil or it
may damage the vehicle paintwork.
In case of contact with oil, tire surfaces will become very slippery and endanger your safety.
In case of leaks, do not use the vehicle. Check and trace the cause of leaks and proceed with repair.
ENGINE OIL
DANGER
Engine oil may cause serious damage to the skin if handled daily and for long periods.
Wash your hands carefully after use.
Do not release oil into the environment.
Dispose of it at the nearest waste oil reclamation firm or through the supplier.
Wear latex gloves when servicing.
FRONT FORK FLUID
DANGER
Front suspension response can be modified to a certain extent by changing damping settings and/or
selecting a particular grade of oil. Standard oil viscosity: SAE 20 W. Different oil grades can be
selected to obtain a particular suspension response (choose SAE 5W for a softer suspension, 20W for
a stiffer suspension).
The two grades can also be mixed in varying solutions to obtain the desired response.