AQUASYSTEM APDQ1-25 Instruction Manual

Ver.0.2
Air Vacuum Pump for Drum Cam
Manual Operation
■APDQ1-25
■APDQ1-25G
■APDQ1-25AS
Contents
For Safety：...................................................................1
Important Points Before The Use：.............................1
Name Of Each Part：....................................................4
How To Use：................................................................5
Maintenance･Inspection：...........................................6
In The Below Case Happens,........................................7
Specifications･Performance：......................................8
Performance Curving Graph：.....................................8
External Drawing･Parts List：....................................9
Assurance･After Service：.........................................15

1
For Safety：
⚫This Manual covers important points for safe and correct operation.
We request all the users/dealers/distributors to read this Manual
carefully and understand correctly, before this product is used
(Incorrect operation may result in troubles and/or accident.)
⚫Be noted to keep this Manual properly, so that Manual can be immediately
read at any time, whenever needed.
Danger
Warning
Caution
Important Points Before The Use：
Danger
････････････････････････････････････････････････････････････････････････････････
⚫Operate the product correctly, after the manual for liquid is carefully read:
Carefully read Manual of the used liquid, before our product is used
････････････････････････････････････････････････････････････････････････････････
⚫In case the used liquid touches the body or skin:
In case the used liquid touches the body or skin, or is mistakenly drunk,
immediately take care properly, according to liquid manual, or contact a doctor.
････････････････････････････････････････････････････････････････････････････････
⚫Be sure to use the product at “No Fire” zone:
Be sure the product to be earthed, before the operation.
When the explosive liquid is used, or operated at hazardous area,static
electricity may cause the fire.
････････････････････････････････････････････････････････････････････････････････
This sign means that incorrect operation may result in possible
risk causing the death or serious injuries.
This sign means that incorrect operation may result in
possibility causing the death or serious injuries.
This sign means that incorrect operation may result in
injuries, or physical damages.

2
････････････････････････････････････････････････････････････････････････････････
⚫This Pump is designed for a drum pump.
Do not use for any other applications than a drum pump.
⚫The used drum pump should be higher grade than No.1-M Class, or
No.2-H class specified in JIS (Japan Industrial Standard).
If not, a drum can may be damaged or exploded by too strong air pressure.
(thicker than 1.2mm)
････････････････････････････････････････････････････････････････････････････････
Warning
････････････････････････････････････････････････････････････････････････････････
⚫Operate at safe place only.
Operate at safe place only, where no infants/children play.
Keep watching while operated.
････････････････････････････････････････････････････････････････････････････････
⚫Contact a doctor
Whenever the operator feels uncomfortable during the operation,
immediately contact a doctor.
････････････････････････････････････････････････････････････････････････････････
⚫Wear the protectives
Always wear the protectives, according to the liquid manual.
････････････････････････････････････････････････････････････････････････････････
⚫Always use new liquid:
Whenever the liquid is changed, be sure to wipe previous
liquid out, completely wash away, and then apply new liquid.
Once some liquids are mixed together, chemical reaction may be generated.
････････････････････････････････････････････････････････････････････････････････
⚫Acceptable liquid temperature:
Acceptable liquid temperature is between 0℃～60℃.
････････････････････････････････････････････････････････････････････････････････

3
Attention
････････････････････････････････････････････････････････････････････････････････
⚫Inspection and Repair service are available:
In case the product accidentally stops its operation, or anything abnormal
is found, immediately stop the operation, and contact sales shops or service
shops to inspect and/or repair. If such a product is continuously operated,
it may cause any kind of accident or injuries.
････････････････････････････････････････････････････････････････････････････････
⚫Do not shock the product:
Do not shock the product. Otherwise, normal operation may be disturbed,
or may cause any kind of trouble or leakage.
･･･････････････････････････････････････････････････････････････････････････････
⚫Make sure completely to take the liquid in a pump out, after used
In case the liquid remains, it may cause the rust or trouble on the product.
⚫Completely take the water content in the air out.
When the liquid is taken care, also be sure to take water content in the
pressed air out by air-filter (separately sold) etc.
Recommendable air-filter Model: CKD F1000-8-W (at your request)
⚫APDQ1-25 is the product for indoor operation only.
In case this product is used outside, be sure to apply the cover to protect
wind and/or rain, or keep in a hut.
⚫Always use the compressor with higher than 3HP (0.4～0.6MPa).
⚫The liquid may come out, just before the liquid becomes full.
⚫Always use the hose thicker than 3/8.
Otherwise, the pressure power may be reduced, reducing the performance.
(The coupler with 20PM is attached)
⚫The installers/sellers of this product are requested to pass this
Manual to the person in charge of operation.
Be sure to use compressor with 5Hp or higher（0.4～0.6MPa）.
⚫Whenever this Manual is lost or damaged, be sure to order new one to
AQUASYSTEM, or our sales/service shops.
････････････････････････････････････････････････････････････････････････････････

4
Name Of Each Part：
Air Valve
Valve
Ejector
Adapter for drum can
Hose
Pressing Nut
Sucking Pipe (Nozzle)
Magnet Ground attached
to G & AS types
tyttytuytytypesTy
pes type
oon;yonly
Air Hose
Floating Ball

5
How To Use：
①Firmly fix adapter (for drum can) to the mouth piece(G2) on a drum can.
（Apply the attached special tool）
②Firmly fix pressing nut. (Apply the attached special tool)
③Seal ventilation mouth on a drum can (Smaller mouth placed on a top plate).
④Connect the air hose from compressor to air valve(20PM)
Dia.of air hose should be larger than 3/8 inches.
⑤This pump can be operated with the supplying air pressure of 0.4～0.6MPa.
⑥Open air-valve, and supply the compressed air to the pump
⑦Keep the sucking pump under the liquid, then the pump starts sucking.
Once a drum becomes full of liquid, floating ball automatically works to stop
sucking.
⑧Close air valve.
⑨In case sucking power is not strong enough, apply air adjusting thread
attached.You can change with hexagon wrench (a two surface width: 4mm)
【Photo-1 Reference】
As air consumption volume increases, according to the sucking volume.
Please refer to Performance Curving Graph herewith (Photo-1)

6
Maintenance･Inspection：
・Strainer is placed in air valve, and you can use to clean, when any rubbish is
clogged.
・Floating ball is kept in a ditch of main product.
Always keep clear to work smoothly.
In case this does not work smoothly, the liquid may get out from the ejector.
Floating Ball
Always keep clear to work smoothly.
Photo-2
Hexagon Socket Set Screw
（Red）φ4
[Accessary]
Hexagon Socket Set Screw
（Black）φ2
You can replace with hex wrench attached
(Hex Width Across Flats: 4mm)
Strainer is placed in air valve.
Make it clean,
in case any clogged rubbish is found.
Photo-1

7
In The Below Case Happens,
In case anything abnormal is found during the operation, immediately stop the
operation, and inspect carefully, according to our below advice.
No sucking
at all
If anything is clogged in sucking pipe, hose etc.?
If the compressed air is surely connected?
If the drum can is completely sealed?
Poor sucking
power
If the drum can or hose is not damaged?
If hose or nozzle is not clogged?
If strainer is completely kept clean? ※
If viscosity is not too high?
In case a drum
can is deformed
If the compressed air pressure is kept less than 0.6MPa?
If the drum can is strong enough?
（Read carefully on safety items ）
The strainer is kept inside of air adjusting thread.
Always keep it cleaning【Refer to Photo-1】
In anything abnormal is found or experienced, do not disassemble the product by
yourself.
Immediately contact us or the shop you purchased.

8
Specifications･Performance：
Models
The used liquid
Suction Volume
(L/min.)at 1cP
Lifting Height(m)
for pure water
APDQ1-25
Oil
80
2
APDQ1-25G
Kerosene・Light Oil・Gasoline
50
APDQ1-25AS
Adhesive Agent
60
Models
Materials
Weight
(kg)
Compressor
Power
Main
Body,
Nozzle
Packing
Adapter
Floating
Ball
Hose
(Length･
Inner Dia.)
APDQ1-25
Aluminum
NBR
Bronze
Nylon
PVC
(2m･φ32)
4.3
Higher than
3HP
APDQ1-25G
Oil-resistant
rubber
(2m･φ25)
5.7
APDQ1-25AS
Fluorine
SUS
SUS304
(2m･φ25)
5.3
Performance Curving Graph：
Relation between air pressure & aperture dia. （Viscosity：1cP）

9
External Drawing･Parts List：
Model：【 APDQ1-25】

10
“○”means “The replacement parts can be supplied.
【Note】
⚫Each part of former model APDQ-25 is not exchangeable.
⚫In case replacement part is required, please let us know this model name
(APDQ1-25), Mfg Serial No., the purchase date (with receipt).

11
Model Name：【 APDQ1-25G】

12
“○”means “The replacement parts can be supplied.
【Note】
⚫Each part of former model APDQ-25G is not exchangeable.
⚫In case replacement part is required, please let us know this model name
(APDQ1-25G), Mfg. Serial No., the purchase date (with receipt).

13
Model：【 APDQ1-25AS】

14
“○”means “The replacement parts can be supplied.
【Note】
⚫Each part of former model APDQ-25AS is not exchangeable.
⚫In case replacement part is required, please let us know this model name
(APDQ1-25AS), Mfg. Serial No., the purchase date (with receipt).

15
Assurance･After Service：
Thank you for choosing our product. Our product is produced strictly under our regulations and
quality control. However, if any of the Defects, related with our production processes, is found, our
assurance Covers, according to the below limitation.
1. To repair:
To order the parts or request for repair, prepare to inform us Part No., Mfg No., the purchased
date with the receipt and then contact the purchased shop.
2. Within 12 months after the purchased date, if the below case* happens, we will repair it at free of
charge.
Despite of regular maintenance and/or inspection specified in Manual, if the trouble or
damage happens due to the defect of our design or assembling, within 12 months from the
purchased date.
However, we are not responsible for all and any expenses or other damages related with the
above trouble and/or damage due to the defect of the product.
When the free repair is taken care, if the part replacement is judged necessary by us, as the
consumables, the expenses for such replaced parts shall be borne by the user.
3. If the assurance period of 12 months is over, or the above assurance condition does not meet even
within the assurance period of 12 months, the repairing expenses shall not be covered by us, but
borne by the user.
(Also, in case our product is applied to other manufacturer’s product, we take no responsibility and
our assurance cannot be applied)
4. In any case, delivery cost both to us and from us shall be borne by the user/customers.
5. Exception from our responsibility (even within 12 months from purchased date)
①Any problems, due to wrong handling (not following our Manual)
②Any problems, due to repair, disassemble or remodel by a third party.
③Any problems, due to improper storing or improper maintenance.
④Any problem, without evidence to show the purchase of our product, such as invoice or receipt
etc.
⑤Unusual part consumption, due to heavy uses.
Contact the below for any question/request on the repair or after-service within assurance period.
For any question or question on repairs, after service during warranty period, Please contact the below,
our distributors or our agents.