AQUATO STABI-KOM SSB Instruction Manual

®
SSB®
STABI-KOM
Operation-
Installation and
Maintenance Manual
Effl uent Classes (please tick) CD P H
Serial Number
Date of Commissioning
Tank (please tick) Concrete PE GRP
Volume Primary Treatment /
Sludge Storage/ Aeration
Volume Aeration/
Secondary Sedimentation

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of: March 2014
Page 2
As of 02/2014
General Technical Approval
New installations
Z-55.31-469
Z-55.31-470
Retrofittings
Z-55.32-489
Z-55.32-488
Manufacturer:
AQUATO®Umwelttechnologien GmbH
(UQVWPHLHUVWU
D - 3205Herford
All rights reserved.
Violators will be liable for compensations.
Copying and passing on to third parties only with the permission of the manufacturer.

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of:March 2014
Page 3
Content
1 CE-MARKING ACCORDING TO EN 12566-3...............................................................................6
1.1 A CCOMPANYING CE- DOCUMENT AQUATO
®
STABI-KOM ............................................................................7
1.2 CE-M ARKING AQUATO
®
STABI-KOM ........................................................................................................8
2 IMPORTANT INFORMATION.......................................................................................................9
2.1 H ARMFUL SUBSTANCES AND THEIR APPROPRIATE DISPOSAL ........................................................................10
2.2 O PERATIONS D IARY ...................................................................................................................................12
2.3 T HE M AINTENANCE S ERVICE ......................................................................................................................12
3 PRODUCT DESCRIPTION..........................................................................................................13
3.1 G ENERAL ..................................................................................................................................................13
3.2 S PECIFIED N ORMAL O PERATION .................................................................................................................13
3.2.1 Wastewater Inflow ...........................................................................................................................13
3.2.2 Tanks ...............................................................................................................................................13
3.2.3 Harmful Substances ........................................................................................................................13
4 SCOPE OF DELIVERY ...............................................................................................................14
4.1 AQUATO
®
STABI-KOM...........................................................................................................................14
4.1.1 Aeration-, separation-and charging devices installation kit ............................................................14
4.1.2 Accessories (optional) .....................................................................................................................15
5 TRANSPORT AND STORAGE...................................................................................................16
5.1 G ENERAL TRANSPORT ...............................................................................................................................16
5.2 S IZES ........................................................................................................................................................16
5.3 S TORAGE ..................................................................................................................................................16
5.4 L OADING AND U NLOADING AT THE INSTALLTION SITE ....................................................................................16
6 SAFETY INFORMATION ............................................................................................................17
6.1 G ENERAL S AFETY I NFORMATION ................................................................................................................17
6.2 T ERMINOLOGY ...........................................................................................................................................17
6.3 T HREAD A NALYSIS .....................................................................................................................................17
6.4 U SED W ARNING S YMBOLS .........................................................................................................................18
6.5 D UE D ILIGENCE OF THE O PERATOR ............................................................................................................18
6.6 S AFETY I NFORMATION FOR Q UALIFIED S TAFF .............................................................................................19
6.7 R ESCUE M EASURES ..................................................................................................................................19
7 INSTALLATION ..........................................................................................................................20
7.1 I NSTALLATION MANUAL AQUATO
®
STABI-KOM IN CONCRETE TANKS .........................................................20
7.1.1 Space requirements.........................................................................................................................20
7.1.2 Position to buildings.........................................................................................................................20

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of:March 2014
Page 4
7.1.3 Frost protection ............................................................................................................................... 20
7.1.4 Additional criteria ............................................................................................................................ 20
7.1.5 Depth of the excavation pit ............................................................................................................. 20
7.1.6 Surface of the excavation pit .......................................................................................................... 20
7.1.7 Connection of in-and outlet, sampling (optional) ........................................................................... 21
7.1.8 Empty pipe between outdoor cabinet and tank .............................................................................. 21
7.1.9 Hoses and float switch cable .......................................................................................................... 21
7.1.10 Adjustment of air hoses................................................................................................................ 21
7.1.11 Connection of hoses..................................................................................................................... 22
7.2 I NSTALLATION MANUAL AQUATO
®
STABI-KOM RETROFIT UNIT .................................................................22
7.2.1 Surroundings................................................................................................................................... 22
7.2.2 Preparatory work............................................................................................................................. 22
7.2.3 Installation of coarse material blanket and separation wall ............................................................ 23
7.2.4 “ATTENTION Desludging here“ plate ............................................................................................. 24
7.2.5 Installation procedure ..................................................................................................................... 24
7.2.6 Aeration device ............................................................................................................................... 26
7.2.7Hoses and float switch cable (optional) .......................................................................................... 27
7.2.8Tank without separation wall .......................................................................................................... 27
7.2.9Laying of the installed hoses........................................................................................................ 28
7.2.10Installation of the float switch (optional) ....................................................................................... 29
7.2.11Max waterlevels with backpressure ............................................................................................. 30
7.2.12Clearwater discharge with submersible pump ............................................................................. 30
7.3 I NSTALLATION MANUAL FOR CONTROL PANELS AND WALL BRACKETS ............................................................ 31
7.3.1 Safety instructions........................................................................................................................... 31
7.3.2 Mains Connection ........................................................................................................................... 32
7.3.3 Float switch ..................................................................................................................................... 32
7.3.4 Clearwater Pump ............................................................................................................................ 32
7.3.5 Floating contact............................................................................................................................... 32
7.3.6 Connections .................................................................................................................................... 33
8 OPERATION............................................................................................................................... 34
8.1 O PERATION AND D ISPLAY .......................................................................................................................... 34
8.2 C OMISSIONING ......................................................................................................................................... 34
8.3 M AIN D ISPLAY .......................................................................................................................................... 35
8.4 M ENU ....................................................................................................................................................... 36
8.4.1 Menu structure ................................................................................................................................ 36
8.4.2 Display of operating hours .............................................................................................................. 37
8.4.3 Service menu .................................................................................................................................. 37
8.4.4 System test / Trial run ..................................................................................................................... 37
8.4.5 Manual mode .................................................................................................................................. 38
8.4.6 Selection of plant type .................................................................................................................... 38

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of:March 2014
Page 5
8.4.7 Basic settings...................................................................................................................................38
8.4.7.1 Setting of Time and Date.............................................................................................................................39
8.4.7.2 LCD Contrast...............................................................................................................................................39
8.4.7.3 Alarm buzzer ..............................................................................................................................................39
8.4.7.4 View Errors .................................................................................................................................................39
8.4.7.5 Language ...................................................................................................................................................39
8.4.7.6 Clear Alarm .................................................................................................................................................39
8.4.8 System menus for individual settings ..............................................................................................40
8.4.8.1 Aeration ......................................................................................................................................................40
8.4.8.2 Denitrification .............................................................................................................................................40
8.4.8.3 Parameters .................................................................................................................................................41
8.4.8.4 Power / Pressure Monitoring .....................................................................................................................41
8.4.8.5 Pressure Diary ...........................................................................................................................................41
8.4.8.6 Pressure Gauges .......................................................................................................................................41
8.5 E RRORS / A LARMS .....................................................................................................................................42
8.6 P OWER C UT A LARM ...................................................................................................................................42
8.7 F ACTORY S ETTINGS ..................................................................................................................................44
8.8 T ECHNICAL S PECIFICATIONS ......................................................................................................................44
8.9 S WITCHING TIMES ......................................................................................................................................45
8.9.1.1 Underground installation of the socket for the outdoor cabinet....................................................................45
9 MAINTENANCE ..........................................................................................................................46
9.1 M AINTENANCE WORKS ...............................................................................................................................46
9.2 M AINTENANCE OF THE COMPRESSORS ........................................................................................................47
9.2.1.1 Maintenance of linear diaphragm pumps.....................................................................................................47
9.2.1.2 Maintenance on free-piston compressors....................................................................................................47
9.2.1.3 Maintenance on rotary disk compressors ....................................................................................................47
10 SHUT-DOWN AND DISPOSAL ................................................................................................48
10.1 T EMPORARY SHUT - DOWN ........................................................................................................................48
10.2 D ISMANTLING OF THE ENTIRE SYSTEM ......................................................................................................48
10.3 D ISPOSAL ...............................................................................................................................................48
11 ERROR MESSAGES ................................................................................................................49
12 CHECKLIST FOR INSTALLATION AND COMMISSIONING ...................................................50
13 CHECKLIST FOR MAINTENANCE ..........................................................................................51
14 OPERATORS DIARY ...............................................................................................................52
15 CONTACTS ..............................................................................................................................53
OPERATION DIARY ................................................................................................................ 55
APPROVALS ........................................................................................................................... 67

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of: March 2014
Page 6
1 CE-Marking according to EN 12566-3
With the enactment of EN 12566-3 as of July 2010, some changes in the marking of small sewage
treatment plants have resultet:
The EN 12566-3 refers to prefabricated and assembled on-site small wastewater treatment plants.
The AQUATO
®
STABI-KOM complete system is a prefabricated wastewater treatment plant, which
has already passed the test according to EN 12566-3.
The installation of a retrofit unit is an on-site small wastewater treatment plant. The CE marking has to
be provided by the person who creates a small sewage treatment plant by assembling a retrofit unit
with the tank.
How do I declare the CE conformity according to EN 12566-3 for retrofit units?
Make sure that the tank has a CE marking according to EN 12566-3.
Make sure that the retrofit unit has a „Declaration of Incorporation“ according to the Directive
on Machinery 2006-42-EC.
Install the retrofit unit according to Installation instructions (chap. 7.2)
The values listed for the cleaning performance in the accompanying document were determined by
tests at the notified body and always refer to the tested system. The name of the laboratory and the
number of the test report can be found in the Declaration of Incorporation.
We assume that the installation of the retrofit unit is carried out in a tank that has been tested
according to EN 12566-3 and meets the requirements of the attached wastewater treatment
calculation.
Declare the CE conformity according to EN 12566-3 by completing the
accompanying document with your company name.
Your CE Sticker
Please attach it clearly visible and durable tot he plant,
for example, on the control panel.

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of: March 2014
Page 7
1.1 Accompanying CE-document AQUATO
®
STABI-KOM

STABI-KOM
AQUATO®STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of: March 2014
Page 8
1.2 CE-Marking AQUATO
®
STABI-KOM
EC Declaration of Conformity
Manufacturer: AQUATO
®
Umwelttechnologien GmbH
Ernstmeierstr. 24
32052Herford
fon + 49 (0) 5221-10 21 9 - 0
fax + 49 (0) 5221-10 21 9 -20
[e-mail]
www.aquato.de
We hereby declare that the product AQUATO
®
STABI-KOM for small wastewater
treatment plants from 4 to 50 PE is according to the following directives:
89/106/EC Building Products Guideline
2006/42/EC Machinery Directive
2004/108/EWG EMV -Directive
2006/95/EWG Low Voltage Directive
The following harmonized standards were applied:
This letter certifies compliance with the listed directives but does not include any
confirmation of characteristics.
The declaration of conformity becomes invalid if the product is changed without
approval.
Herford, in March 2014
Eckhard G. Bischoff
Managing Director

STABI-KOM
AQUATO®STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of:March 2014
Page 9
2 Important Information
Dear Ladies and Gentlemen,
We are pleased that you have decided to purchase the small wastewater treatment plant AQUATO
®
STABI-KOM. With the AQUATO
®
STABI-KOM small wastewater treatment plant for existing tanks you
get a quality product which cleans your wastewater reliably. The plant is designed for the inflow of
domestic wastewater.
The AQUATO
®
STABI-KOM works according to the SSB
®
process and meets the required DIBt
purification classes C, N + D. This was confirmed by long-lasting testings by an independent testing
institute.
Let yourself brief and train in plant technology and function of AQUATO
®
STABI-KOM after the
commissioning.
Please read this information in advance to permanently ensure proper operation and compliance with
the required effluent requirements.
The complete operating instructions must be stored directly at the plant,
so that both, operators and qualified staff, may inspect these at any time.

STABI-KOM
AQUATO
®
STABI-KOM -Package Plant & Retrofitting
Installation Instructions As of: March 2014
Page 10
2.1 Harmful substances and their appropriate disposal
In the last years, in the area the detergentsfor cleaning clothes in washing machines, liquid
detergentshave become increasingly established and are enjoying growing popularity. Also for
dishwashers, liquid dishwashing detergentsare found increasingly. Unlike powder detergents, liquid
detergents may also contain preservatives that are intended to prevent a microbial affection. These
preservatives have a strong disinfecting effect, which becomes noticable even after the use of the
detergent, for example, in your small wastewater treatment plant by killing the microorganisms
required for the biological purification of wastewater. The functionality of your small wastewater
treatment plant is no longer given and leads to excess of the required effluent values.
We therefore ask you, in your own interest, to check for presence of such preservatives in all liquid
detergents, softeners and all other liquid cleaners you are using, in addition to those listed in the table
below. Pay attention to the specification:
„BENZISOTHIAZOLINONE“
Detergents and cleaning agents as well softeners with this ingredient should only be used
exceptionally or not at all in your small wastewater treatment plant. Please use a powder or tab-
detergents and cleaners instead and try to avoid softeners, as these are already included in most
detergents.
If you have problems with your system, talk to your service company about it. Theywill be pleased to
assist in solving this problem.