ARJO HUNTLEIGH FREEDOM BATH Instruction manual

...with people in mind
FREEDOM BATH
ASSEMBLY AND INSTALLATION
INSTRUCTIONS
06.AF.02_5GB • December 2011

© ARJO Hospital Equipment AB 2007.
ARJO products are patented or patent pending. Patent information is available by
contacting ARJO Hospital Equipment AB.
Our policy is one of continous development, and we therefore reserve the right to
make technical alterations without notice. The content of this publication may not be
copied either whole or in part without the consent of ARJO Hospital Equipment AB.

3
Contents
Safety Precautions............................................................. 4
Measurements and Weights.............................................. 5
Unpacking and Assembly................................................. 6
Water Installation............................................................ 10
Electrical Installation...................................................... 14
Drain Installation ............................................................ 16
Tile-in Kit ....................................................................... 18
Commissioning............................................................... 19

4
Safety Precautions
Definitions in this manual
•
Meaning:
Safety warning. Failure to understand and obey this
warning may result in injury to you or to others.
•
Meaning:
This is important information for proper use of this
system or equipment
•
Meaning:
Failure to follow these instructions may cause damage to
parts or systems.
Make sure that the assembly is carried out:
• so the product is in accordance with the data label.
• by qualified personnel.
• in accordance with local codes.
• in accordance with local regulations.
•
Before installation see also separate Site Preparations
document.
When the work is completed check that:
• all details are mounted corresponding to the
assembly instructions.
• all parts which can touch the patient do not have
sharp edges or cracks.
• all hoses, pipes and connections are intact and free
from water leaks.
•allhosesandpipesgetfreefrommovablepartsofthe
unit.
• all functions of the bath work normally.
Adjust if necessary.
WARNING!
CAUTION!
WARNING!
The assembly of this unit requires two people (or
more) to avoid back injuries.
TYPE
anlei un ur h
Les n Sie i te ie e i nun s-
e la no ice 'u i isa i n
Merci e pren re conn iss nce
ins ruc i ns ef re use
Rea the ree m a h op ra n
MAX 800 VA
230/240V - 50Hz
IP X4
CLASS
8418538
With dr massag
i ng:
ON" and
n "OFF"
t rmitt nt
l ng, max 10%
Product no
Serial no
AFA XXXX
SEE0102001
Made by Arjo n Eslov, Swed n
010115
Example of Data label Example of Type label
EXAMPLE

5
Measurements and Weights
Box
Freedom Bath
H
W
W
L
= 3 7/8" - 4 6/8"
100 - 120 mm
Shipping weights:
Model Weight with
built-in water control
Weight without
built-in water control
Still bath 152 kg (335 lb) 142 kg (313 lb)
Air spa 162 kg (357 lb) 152 kg (335 lb)
Measurements:
L Length W Width H Height
1645 mm (64 3/4”) 915 mm (36”) 1370 mm (54”)
The Freedom Bath is delivered in box 1
Box 2 contains installation kit
Box 1
Box 2
1510 mm
59 1/2"
270 mm
10 1/2"
760 mm
29 3/4"
690 mm
27 1/4"
160 mm
6 2/8"
1045 mm
41 1/8"
1134 mm
44 5/8"
Drain connection
flexible drain hose included
a
b
c
d
e
f
•
Measurements:
aLength
bWidth
cHeight
dHeight, spout
eRecommended depth of alcove
fDistance (c/c) drain-floor
Weights:
Model Weight with
built-in water control
Weight without
built-in water control
Still bath 130 kg (287 lb) 120 kg (264 lb)
Air spa 140 kg (309 lb) 130 kg (287 lb)
Freedom Bath is available in right-hand
version only!

6
Unpacking and Assembly
Preparations
Remove the wooden lid, and then the box covering the
product. Check the contents of the inside boxes with
included parts.
Floor attachments
The sliding rails provided in the installation kit have
to be used when installing Freedom Bath. The floor
construction must be suitable for anchoring the bolts.
For exact positioning of the two sliding rails a template
is provided. (
See figure1
.)
1 Place the template on the floor with the back edge
against the finished wall, and flatten it out so that no
creases are present.
2 Center the template so that the space around the
edges is even if you are in an alcove and located
where you want the edge in all other installations.
3Placethe sliding rails on the corresponding drawings
on the template.
4 Use a sharp pointy (Nail, punch etc) object to mark
out the center of the attachment holes onto the sur-
face underneath the template.
5 Remove the sliding rails and the template for now.
6Drill the anchoring holes and attach suitable anchors
depending on your floor structure.
7Make sure that the anchors are fully inserted into the
floor and that they are not protruding.
8 Place the sliding tracks in position. (
See figure 2.
)
9 Place a short level on the left rail and level it by
placing the necessary amount of adjustment spacers
underneath the rail.
10 Place a 4’level between the back of the two rails and
level them using the necessary amount of adjustment
spacers underneath the right hand rail.
11 Spacers are not always needed; please note that the
fewer used the better.
12 Levelthe rightrail inthe samemanner asthe leftrail,
placing adjustment spacers as needed under the front
of the rail.
13 Secure the anchors and verify one last time that the
rails are level in all directions. This is very important
as there are no adjustment possibilities once the tub
is installed.
Available kits (For special installations)
For the in this manual described alternatives for water
and drainage installations, the following kits are availa-
ble
(See figure 3)
:
AFA0090:
1Drainage pump with accessories
AFA0025:
A2water hoses 2400mm (94 4/8”)
B2holders
C4ties
AFA0045
A1coupling 90° 1 1/2”
B1drain pipe
C2holders
D4ties
Special tools
Not applicable
Pre-placement
Prior to moving the bath into final position, check:
Water service, stop and mixing valves, lines, spout etc.
(See Water Installation on page 10).
Provision is made for electrical service to interior junc-
tion box.
(See Electrical Installation on page 14)
.
House drain system ready for hook-up.
(See Drain
Installation on page 16)
.
Connect to the water supply for HOT and COLD water.
•
•
Flush the connection hoses prior to connecting to
the mixer.

7
Template
3/8" hexagonal screw
Sliding track
Optional spacer
Concrete anchor
Drilled hole in flooring
5 6/8"
146 mm
16 5/8"
423 mm
6 2/8"
158 mm
6 2/8"
158 mm
47"
1194 mm
Figure 1. Floor attachment kit
Figure 2. Sliding tracks mounted in alcove layout
Figure 3. Available kits (for special installations)
Kit AFA0090
Kit AFA0025 Kit AFA0045
A
BC
A
B
C
D

8
Positioning of Freedom Bath
1 Place Freedom Bath into final position.
By moving Freedom Bath only use the on the illustration
marked areas.
(See figure 1.)
Do not lift, push, shove or pull
the Freedom Bath outside the shown areas.
•
•
•
2 After positioning the tub, check that all utilities are in
correct relationship to the unit.
3 Remove the transport protection placed above the power
box.
(See figure 2.)
Anchoring
The sliding tracks that Freedom Bath is mounted on
double as anchoring. No extra anchoring is therefore required.
Start
• Remove the service cover on the right side by unscrewing
and unhooking.
(See figure 3.)
• Connect electrical service to junction box.
(See Electrical Installation on page 14)
.
• Connect to the water supply system for HOT and COLD
water.
• Connect tub drain to house drain system.
(See Drain Installation on page 16)
.
•Turn main power on.
The Power ON is indicated by light in the display.
WARNING!
Lifting, pushing, shoving or pulling the Freedom Bath out-
side the marked areas can damage the product and can
cause injury to the people or the equipment.
CAUTION!
Extra help may be needed to move and adjust the position
of the unit without damage to the finish or components.

9
Power box
Transport protection
Figure 1. Moving Freedom Bath
Figure 2. Remove transport protection Figure 3. Remove service cover

10
Water Installation
Correct conditions for installation
1 Connect water hoses to the water inlets for hot and cold
water in the floor.
2Push the Freedom Bath halfway into the alcove and connect
the other ends of the water hoses to the hot/cold water inlets
on the tub.
Slide - in
3 Lift up the rear part of the tub a bit to get it on the sliding
tracks.
If the tub is in an alcove the side cover will have to be
mounted prior to fully sliding the tub in place.
4 Push the tub until it is in the end position.
5 Mount the cover.
6 Secure the tub with the two locking plates.
The locking plate has to be positioned behind the floor
attachment.

11
2 3/8"
60 mm
2 3/8"
60 mm
2 3/8"
60 mm
ARJO recommended water supply - floor
Cover
1
2
1
Locking plate
2
345

12
Water connections in wall (left side of tub)
•
Connections are not possible when the tub is
placed in an alcove, due to stubs-out prevent
from pushing the tub in place.
Water connection on left side from wall: cut an
opening in the service cover
17 3/4"-25 5/8"
450-650 mm
TUB
WALL
90° Elbow needed
(supplied by others)
450-650 mm
17 3/4"-25 5/8"
9 7/8 - 15 3/4"
250 - 400 mm
2"
50 mm
Maximum 2 3/8"
60 mm
CW
HW

13
Water connections on right hand side. Use kit AFA0025
2 3/8"
60 mm
2 3/8"
60 mm
2 3/8"
60 mm
Prior to installation of right hand side
water connection, mount holders under the
rear side of each sliding track.
If needed, compensate the level by adding
adjustment spacer(s) at front ends of the
sliding tracks.
Fasten water hoses with two
ties at each holder.
Rear side
of tub

14
Electrical Installation
• First check that the electrical supply corresponds
with the information on the data label.
• The unit must be permanently installed.
• The unit must be continuously powered.
The unit shall be electrically connected with the
following equipment (not included in delivery):
• Separate fuse.
• Ground fault circuit interrupter (10mA)
• Safety switch, according to regulations and local
codes.
• Mains cable (3x16AWG / 3x1.5 mm
2
)
Connect the wires as described below, Europe:
• Neutral to the blue wire (N)
• Phase to the brown wire (L)
• Protective earth to the yellow/green wire (PE)
Connect the wires as described below,
US and Canada:
• Neutral to the white wire (N)
• Phase to the black wire (L)
• Protective earth to the green wire (PE)
The unit must be permanently connected to the mains
when used in USA and Canada. All electrical installa-
tions must comply with the US National Electrical Code
and the Canadian Electrical Code respectively.
Equapotential bonding connection
Connect the equapotential bonding cable for accessing
the equapotential bonding point to the unit, open the
service cover to the right of the tub.

15
1265
49 3/4"
200 mm
7 7/8"
Warning! - moving parts in this area
Field wiring box
(US)
Place no cables or connections
under the tub
560
22"
Equapotential bonding
connection

16
Drain Installation
Connections must be done in accordance with local
regulations.
The Freedom Bath waste plumbing is shipped partially
assembled to permit the installer options in assembly
sequence.
Drain installation alternatives
1 ARJO recommends a floor sink drain.
(See figure 1.)
2 Direct drain connection with stub up due to local
regulations.
(See figure 2.)
3 Drain on right hand side.
(See figure 3.)
1 ARJO recommended floor sink drain
11 13/16"
300 mm
3 15/16"
100 mm

17
8 1/4"
210 mm
2 3/8"
60 mm
2 Direct drain connection with stub-up
max. 4" (100 mm)
DRAIN STUB-UP
1 1/2"
(DN 40)
8 1/4"
210 mm
2 3/8"
60 mm
3 Drain connection on right hand side with stub-up. Use kit AFA0045
Rear side
of tub
Prior to installation of right hand side
drain connection, mount holders under
the rear side of each sliding track.
If needed, compensate the level by
adding adjustment spacer(s) at front
ends of the sliding tracks.
Fasten drain pipe with two ties
at each holder

18
Tile-in Kit
When a water protection is wanted between tub rim and
wall the optional tile-in kit should be used.
The tile-in kit consists of three flexible seals of equal
length, each 63” (160 cm), that can be placed between
tub and wall. The tile-in kit can be applied horizontally
as well as vertically.
Attachment of tile-in kit
1 Apply the three pieces of flexible seal between tub
and wall.
2 If the seal buckles in the corners
A
the inner/lower
parts can be cut with a sharp knife.
3 Cut the ends of flexible seals at points
B
in 45 °
angle.
4If you find it hard to get the seal in place a little water
will work well as a lubricant.
•
NOTE!
Do not use any type of caulking or silicone as the
seal must be removable.
Tile-in kit
AB
A
B
Tile-in kit
Tub Wall

19
Commissioning
Check list to be included in your local
installation procedures (Reference Operating and
Product Care Instructions)
• Raise the door, seal the drain and door
• Fill the tub with water
• Check the mixer
• Check the shower functions
• Control that the tub is shuting off at autofill
•Test the air spa/hydromassage (if applicable) for
leakage
• Empty the tub and check for leakage
•Ensure that the locking device engages
• Check the door function (lift accessible)
• Check pump function (if applicable)
• Clean with a cloth
•Make sure that the maximum hot water temperature
available before leaving customer site
Adjust the thermostat
When the installation is completed the thermostat mixer
must be calibrated as follows:
1Move the door half-up by pushing the DOOR UP-
button.
2 Activate the seal by pushing the SEAL-button.
3 Remove the left service cover from the tub.
4Turn the knob on the control panel to the warmest
level (counter clockwise).
5Loosen the two stop screws (A and B) on the wheel (D).
6 Push the shower button to start the shower.
7 Adjust the temperature with screw (C) on the mixer
until the display shows 42 °C (109°F).
Warmer = CCW, Colder = CW
Do not turn the wheel (D).
8Fasten the two stop screws A+B
9Turn the knob clockwise to cold and then back to
maximum heat.
Check that the thermometer still shows 42°C .
10 Put the service cover in place.
•
Testing -power operated door
A. The standard door function
1 Push and hold the DOOR DOWN button and the
door shall run smoothly down.
2Let the door stop in the position of the inner bottom
(the seal should not be seen).
3 Push and hold the DOOR UP-
button. The door shall move up smoothly.
The motor shall stop without noise when the door
reaches the upper position.
If this does not happen, consult an ARJO service
technician.
It should be possible to push the door down by hand
when the door is in upper position (the seal should not
be inflated). A clicking sound will be heard and is
normal. This procedure should only be performed when
the door function is disturbed (for instance by power
failure).
B1. The optional Lift-Accessible door function
1 Push and hold the DOOR DOWN button and the
door shall move smoothly down.
2Let the door stop in the position of the inner bottom
(the seal should not be seen).
3 Momentarily press DOOR DOWN.
The door should move smoothly in under the tub.
The motor shall stop without noise when the door
reaches about 450 mm (18") in under the tub.
If this does not happen, consult an ARJO service
technician.
For the UK market:
Regarding the thermostatic mixer, FMM5193-9011,
see the completing document (10.AR.02/GB).
WARNING!
Failure to calibrate the thermostat mixer may
cause scalding.
WARNING!
Make sure that the HOT water supply has a stable
temperature and represents the maximum hot
water temperature available before the calibration
procedure starts. Record the temperature value of
the hot water supply in the commissioning report.
AB
C
D

20
4 Momentarily press DOOR UP.
The door should move smoothly to the position of
tub inner bottom (the seal should not be seen).
If the door during this procedure moves backwards under
the tub without any visible reason, check with an ARJO
service technician.
B2. The optional Lift-Accessible door function
- test of jam protection
1 Push and hold the DOOR DOWN button and the
door shall run smoothly down.
2Let the door stop in the position of the inner bottom
(the seal should not be seen).
3 Momentarily press DOOR DOWN.
The door should move smoothly in under the tub.
The motor shall stop without noise when the door
reaches about 450 mm (18") in under the tub.
If this does not happen, the tub must not be used
before inspection by an ARJO service technician.
4 Momentarily press DOOR UP.
The door should move smoothly to the position of
tub inner bottom. Before this position, put a pencil
between the door and the seal profile to prevent con-
tinued movement. The door shall move backwards
when the pencil is hit. If this does not happen, con-
sult an ARJO service technician.
•
Check the door lock
1With the right cover removed, run the door to top
position. Observe from the side of the tub, the posi-
tion of the door lock in relation to the door profile.
2 The position should be according to the picture
below. If adjustment is needed, consult an ARJO
service technician.
•
tight, but no contact
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