Armstrong BABELBOX BB2 User manual

HEP BB2
Installation manual
EN
file no: 11.208a supersedes: new
date: september 2018 date: new
babelbox bb2 and hep pwm

Comply with the safety instructions of the product documentation included
with delivery.
installation:
• Installation and startup of the heating control and accessory parts must only
be performed by qualified electricians as specified by DIN EN 50110-1.
• The electrical wiring must be installed strictly in accordance with national
electrical codes, local codes and regulations.
assembly of bb2:
• Take BB2 out of the package
• Fasten BB2 directly onto the wall
• For wiring see the terminal assignment
assembly of circulation pump:
• See separate operating manual
hep optimo/optimo basic/optimo (n)/... (file no.: 11.202a/11.202h)
Seite 2 von 8
Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten.
Gefahr! Gesundheitsgefährdung oder Todesfolge durch Stromschlag!
Greifen Sie niemals an unter Spannung stehende elektrische Bauteile und Kontakte!
Die Anlage darf nur im technisch einwandfreien Zustand betrieben werden.
Störungen und Schäden, welche die Sicherheit beeinträchtigen, müssen
umgehend von Fachkräften beseitigt werden.
Installation: - Installation und Inbetriebnahme der Heizungs-
regelung und der Zubehörteile dürfen lt. DIN EN 50110-1
nur von Elektrofachkräften durchgeführt werden.
- Die örtlichen EVU-Bestimmungen sowie VDE-Vorschriften
sind einzuhalten.
- DIN VDE 0100 Bestimmungen für das Errichten von
Starkstromanlagen bis 1000 V.
- DIN VDE 0105-100 Betrieb von elektrischen Anlagen.
Ferner gelten für Österreich die ÖVE-Vorschriften sowie die
örtliche Bauordnung.
Montage BB2: - BB2 aus der Verpackung nehmen
- BB2 direkt an der Wand befestigen
- Verdrahtung siehe Klemmenbelegung
Montage Umwälzpumpe: - siehe separate Betriebsanleitung HALM HEP
Werden an den Bauteilen technische Änderungen vorgenommen, übernehmen wir für
Schäden, die hierdurch entstehen keine Gewähr !
DANGER!
risk of electrocution.
The system must only be operated if it is in flawless technical
condition. Faults and damage that adversely aect safety must be
remedied by qualified engineers immediately.
Never touch live electrical components and contacts!
2www.armstrongfluidtechnology.com

If technical changes are made to the components, we assume no warranty for
resulting damage!
mode of operation:
The BB2 automatically detects if an on-site controller is pulsing the power
line via a wave packet or is outputting leading or trailing edge voltage. The
BB2 converts this into a PWM signal which is identified by the Armstrong
PWM pump. Just like the standard pump previously, its power is also then
controlled. An integrated LED shows the presence of voltage from the on-site
controller. If a signal from the on-board controller is present, the LED flashes.
use:
The Babelbox BB2 is designed for use in heating systems in which an on-site
controller pulses a standard pump via the power line and this pump is to be
replaced by a high-eciency pump. High-eciency pumps do not react to
a pulsed power line and therefore cannot simply substitute for a standard
pump. Interposing the Babelbox BB2 solves this issue while retaining the
control functions of the system.
By setting jumpers in the BB2 and in the Armstrong HEP PWM pump, the
PWM waveform for heating (PWM1) and solar (PWM2, inverted) can be
configured. Factory setting: Jumper closed = PWM2 (solar).
specifications babelbox bb2:
Supply voltage: 230 V
Power input: 0.25 W
Signal input leading edge: 0-230 V
Signal input trailing edge: 0-230 V
Signal input wave packet: 0-230 V, 50 Hz
Signal input power consumption: 1.5 mA
PWM output: 12 V DC, 15 mA
Frequency: 1000 Hz
0-10 V Output: max. 10.5 V, 10 mA
Ambient temperature: 0 °C to 70 °C
Cable connection input: 3 x M16
Dimensions: 115 x 117 x 50 mm
Weight: 0.3 kg
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terminal allocation:
Seite 4 von 8
Klemmenbelegung :
1 PWM „+“ Signal Halm HEP PWM Pumpe (2-adriges Kabel, weiße Ader)
M PWM „OV, GND“ Signal Halm HEP PWM Pumpe (2-adriges Kabel, braune Ader)
10 Nur Servicefunktion
Grüne Klemmen - PE Schutzleiter HEP PWM, Regler und BB2 (grün/gelb)
LP 230V~ Spannungsversorgung Halm HEP PWM Pumpe (braun)
N Neutralleiter Halm HEP PWM Pumpe (blau)
T 230 V Steuersignal vom Regler, an dem die Standardpumpe angeschlossen war;
Pulspaket der Phasenan-/abschnitt
N Neutralleiter vom Regler, an dem die Standardpumpe angeschlossen war
L 230 V~ Spannungsversorgung Babelbox
N Neutralleiter Babelbox
1PWM „+“ Signal Armstrong HEP PWM pump
(2-wire cable, white wire)
MPWM „OV, GND“ signal Armstrong HEP PWM pump
(2-wire cable, brown wire)
10 Service function only
Green terminals PE protective conductor HEP PWM, controller and BB2
(green/yellow)
LP 230 V power supply Armstrong HEP PWM pump (brown)
NNeutral wire for Armstrong HEP PWM pump (blue)
T230 V control signal from the controller to which the
standard pump was connected;
pulse package of phase leading edge/trailing edge
NNeutral wire from the controller to which the standard
pump was attached
LBabelbox 230 V~ power supply
NBabelbox neutral wire
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schematic connection diagram:
Factory Setting for Armstrong PWM
pumps:
Jumper closed = Waveform PWM2
(solar)
Note: Jumper in pump also closed
Supply voltage 230 V~
Wave packet or phase control 230 V~ from control
weiß braun
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L4 L2
L3
L1
G
technical data
Rate of flow: up to 3.8 m3/h
Pressure head: 4 m/7 m
Control range: 4-25 W/4-70 W
Mediumtemperature:+2 °C to +110 °C
Installation length: 130 and 180 mm
Threaded connection:1“, 1½“ and 2“
Protection class: IP 42
Insulation class: F
Control: PWM1 (heating) and
PWM2 (solar, inverted)
flow medium
• heating water as per VDI 2035
• pure, thin, non-aggressive and non-explosive,
mineral oil-free medium without solid or long-
fibre components
• medium with a max. viscosity of 10 mm2/s
• operating data must be checked above 20% glycol
materials
component material material no.
Pump housing Grey-cast iron 0.6020
Impeller Polyamide (PA - GF 35)
Shaft Ceramic
Bearing Ceramic
Bearing plate Stainless steel 1.4301
Can Stainless steel 1.4301
product features
• compact design
• manual start-up
feature
• smooth running
• very low energy
consumption
• starting current limit
(softstart)
• air-vent screw
• pre-mounted cable
(1 m)*
• space-saving axially
integrated terminal box
• control input
switchable from
PWM1 to PWM2
* other cable lengths on request
temperature range
Ambient temperature: 0 °C to +40 °C
Temperature class: TF 110
Media temperature: +2 °C to +110 °C
To avoid condensation forming in the terminal box
and stator, the media temperature must always be
the same or higher than the ambient temperature.
ambient temp. media temp. min. media temp. max.
0 2 110
10 10 110
20 20 110
30 30 95
35 35 90
40 40 90
motor protection
The motor winding is designed to be blocking
current-proof. Therefore motor protection is not
required.
minimum inflow pressure
Please determine the minimum inflow pressure
for corresponding temperature from the following
table.
Media temperature < 75 °C > 90 °C
Minimum inflow pressure 0,05 bar 0,28 bar
casing pressure
10 bar
sound pressure level
The sound pressure level is < 45 dB (A).
dimensions
typ l1 l2 l3 l4
hep pwm 130/180 98 127 163
dimension illustration
ECM
Technology
technical data pump:

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motor (high ecient ecm technology)
Power supply nominal: 200-230 V, 50-60 Hz
Power consumption: Version 4 m (4-25 W);
Version 7 m (4-70 W)
Power consumption
stand-by PWM: 0,8 W
pwm connection
PWM input:
Frequency f nominal: 100-2000 Hz
Voltage U nominal: 5-24 V
Power PWM to 12 V: max. 10 mA
Power PWM to 24 V: max. 20 mA
Insulation voltage
optocoupler: 5300 VRMS
(Tin / Tpwm) x 100
standards
8/37/EG, 2006/95/EG, 2004/108/EG
EN 60335-1, EN 60335-2-51,
EN 55014-1:2006+A1:2009,
EN 55014-2:1997+A1.2001+A2:2008
EN 61000-6:2007, EN 61000-6-3:2007,
EN 50366, EN 61000-3-2, EN 61000-3-3,
EN 55014-1, EN 55014-2
1.0
0.
5
1.5
2.5
3.5
4.5
0.5
2.
0
3.
0
4.
0
2.5 3.0
H
(m
)
0
0
Q (m3/h
)
hep pwm...-4.0 g...
1.0 1.5 2.0
1.0
0.5
1.5
2.5
3.5
4.5
5.0
5.5
6.0
6.5
7.0
0.5
2.0
3.0
4.0
2.5 3.0 3.5 4.0 4.5
H
(m
)
0
0
Q (m3/h
)
hep pwm...-7.0 g...
1.0 1.5 2.0
technical data
+= HEP BB2
performance curves
min
rpm
o
0585 88 93 100
% PWM
0712 95 100
% PWM
min
rpm
o
waveform pwm1 (heating) waveform pwm2 (solar)
type connection pipe threaded connection installation length (mm) p1 (w) imax (a) netto-gewicht (kg)
hep bb2 25-4.0 g180 1" 1 ½" 180 4…25 0,3 3,0
hep bb2 25-7.0 g180 1" 1 ½" 180 4…66 0,6 3,0
hep bb2 30-4.0 g180 1 ¼" 2" 180 4…25 0,3 3,1
hep bb2 30-7.0 g180 1 ¼" 2" 180 4…66 0,6 3,1
hep bb2 15-4.0 g130 1/2" 1" 130 4…25 0,3 3,0
hep bb2 15-7.0 g130 1/2" 1" 130 4…66 0,6 3,0
hep bb2 25-4.0 g130 1" 1 ½" 130 4…25 0,3 3,0
hep bb2 25-7.0 g130 1" 1 ½" 130 4…66 0,6 3,0

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EU-Konformitätserklärung / EC Declaration of Conformity
Der Hersteller: / The manufacturer:
ARMSTRONG FLUID TECHNOLOGY GmbH
Westerbachstr. 28
61476 Kronberg im Taunus
Germany
erklärt hiermit, dass die Produkte: / herewith declares that the products:
HEP PWM / HEP BB2
den Bestimmungen der folgenden Richtlinien in ihrer jeweils gültigen Fassung entsprechen: /
are in conformity with the provisions of the following directives in their currently valid versions:
• Niederspannungs-Richtlinie / Low-voltage directive 2014/35/EU
• Elektromagnetische Verträglichkeits-Richtlinie / Electromagnetic compatibility directive 2014/30/EU
• Öko-Design-Richtlinie / Ecodesign directive 2009/125/EC, No. 641/2009/EC + 622/2012/EC
wenn die Installation, der Betrieb, und die Wartung ordnungsgemäß durchgeführt wird. /
when the installation, operation and maintenance instructions are adhered to.
Weiterhin erklärt der Hersteller, dass die folgenden harmonisierten internationalen Normen zur Anwen-
dung kamen: / The manufacturer also declares that the following harmonised international standards
have been applied:
- DIN EN 60335-1 (2012/10)
- DIN EN 60335-2-51 (2012/08)
- DIN EN 55014-1 (2016/09)
- DIN EN 55014-2 (2016/01)
- DIN EN 61000-3-2 (2015/03)
- DIN EN 61000-3-3 (2014/03)
- DIN EN 16297-1 (2013/04)
- DIN EN 16297-2 (2013/04)
Die EU-Konformitätserklärung wurde ausgestellt: /
The EC Declaration of Conformity was issued on:
Frankfurt, 24.07.2018
Robert Dietrich, Geschäftsführer / Managing director
ARMSTRONG FLUID TECHNOLOGY GmbH
Westerbachstr. 28
61476 Kronberg im Taunus
Germany

9
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tm
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established 1934 armstrongfluidtechnology.com
for more information, contact your
armstrong representative or visit us at:
armstrongfluidtechnology.com/contactus
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