Arrow Storage Products DKGA-A User manual

www.arrowsheds.com
01AR
Follow all safety precautions in the Commander™/Mountaineer™ Series Assembly Manual.
Two to three people are required for assembly.
Note: It may be helpful to refer to the primary Commander™/Mountaineer™ Series Assembly Manual you used when you fi rst assembled your building.
If you have misplaced your original Commander™/Mountaineer™ Series Assembly Manual, it is available online at www.arrowsheds.com or you may
request an additional copy from customer service: 1-800-851-1085.
COMMANDER™SERIES
Gloves must be worn
at all times to reduce
risk of injury!
720041014
* See Inside for Detailed Safety Information.
MOUNTAINEER
™SERIES
Owner’s Manual
& Assembly Guide
NOTE: These instructions are to be used to add a rear door to an existing Arrow Commander™
or Mountaineer™ Shed. If you are assembling a Commander™ or Mountaineer™ Shed as well
a Door Kit, use the manual included in the main carton (C1GA-A).
Model No. DKGA-A
(Door Kit)

2
BEFORE YOU BEGIN...
Safety precautions MUST be followed at all times throughout the construction of your building!
•Care must be taken when handling various pieces of your building since
many contain sharp edges. Please wear work gloves, eye protection and long
sleeves when assembling or performing any maintenance on your building.
•Practice caution with the tools being used in the assembly. Be especially
familiar with the operation of all power tools.
•Keep children and pets away from the worksite during construction. Do not
allow children to help with assembly.
•Do NOT attempt to assemble this kit on a windy day. The large panels can
catch the wind like a “sail”, causing them to be whipped around making
construction diffi cult and unsafe.
•At least two people must work together to assemble this kit. This will make
assembly faster and easier.
•You must securely anchor once assembled in the same manner as your
existing Commander™/ Mountaineer™ Shed.
•NEVER concentrate your weight on the roof of the building. When using a
step ladder make sure that it is fully open and on even ground before climbing
on it.
02J
Below is a list of things you will need for installation.
• Work Gloves
• Safety Glasses
• Step Ladder
• No. 2 Phillips Screwdriver (Magnetic Tip Preferred)
• Utility Knife or Scissors
• Pliers
• Carpenter’s Level
• Tape Measure
• Power Drill (Cordless, Variable Speed)
• Nut Driver or Wrench
• Square
• String (for squaring the frame)
• Awl (to align holes)
WHAT YOU NEED
RECOMMENDED TIME SAVERS

3
HARDWARE LIST...
03AR
1
11/32 Hex.
Key Part Part Qty.
No. No. Description List
1 65103 Hex Nut (#8-32) 122
2 65106 Square Nut (#10-32) 20
3 65923 Small Bolt (#8-32 x 3/8) (10 mm) 86
4 65943 Large Bolt (#10-32 x 7/16) (11 mm) 14
5 65004 Small Screw (#8AB x 5/16) (8 mm) 96
6 66611 Large Screw (#10AB x 1/2) (13 mm) 153
7 66625 Long Bolt (#10-32 x 3/4) (19 mm) 2
8 66783 Flat Head Screw (#8-32 x 1/2) (13 mm) 36
9 66646 Washer Sheet 4
10 66609 Hinge 6
11 66778 Lock Eyelet 1
12 66781 Spring Latch 1
13 67293 Weather Stripping 1
14 10651 Latch Plate 3
15 66779 Slide Bolt 1
16 66780 Cane Bolt 2
17 66782 Door Handle 2
9
11
13
#2 Phillips
SS
5
#2 Phillips
3
#2 Phillips
LS
6
10 12
7
#2 Phillips
LNB
8
#2 Phillips
FS
4
#2 Phillips
LB
2
#10-32
14
16 17
Various fasteners are used throughout the
construction of your kit. In each step you will
see the abbreviations listed below used in the
illustrations to help you identify which fastener
to use. The fasteners used in each step are shown actual size at
the top of each page. If you are unsure which fastener to
use, hold it up to the picture and use the one that matches.
SB - Small Bolt
SS - Small Screw
LB - Large Bolt
LS - Large Screw
FS - Flat Head Screw
LNB - Long Bolt
At the top of each page you will see
one or more Part Cues like the one
to the right. These Part Cues are
designed to help you quickly identify
the parts needed for each step.
10629
Rear Frame
4
Part No.
Quantity Needed
End View
Part Name
SB
SB
QTY 18
15
Hardware Views by Key No.
SB

6
Key
No.
Part
No.
Part
Description
Qty.
List
110618 Front Wall Panel 2
210622 Right Door Jamb 1
380037 Left Door Jamb 1
410627 Front Wall Channel 6
510628 Front Wall Diagonal 4
610878 Long Fascia 1
710879 Short Fascia 1
810640 Wall Post 2
910652 Wall Post (Hinge) 2
10 10880 Front Frame 2
11 10623 Door Panel (Hinge) 2
12 10624 Right Door Panel 1
13 80051 Left Door Panel 1
14 10635 Horizontal Door Brace 4
15 10678 Vertical Door Brace (Latch) 2
16 10637 Vertical Door Brace (Hinge) 2
17 10647 Top Door Trim 2
18 10648 Door Astragal 2
19 10626 Door Diagonal Brace 8
20 10636 Vertical Door Brace 4
21 10675 Cane Bolt Bracket 2
22 69835 Edge Trim (Green) 2
6
10
7
3
14
1918
17
5
2
15
9
8
16
20 2221
PARTS LIST...
4
04AR
Selected End Views by Key No.
4
Confirm that all hardware
and parts are present before
attempting to assemble your kit.
For missing or damaged parts,
contact Customer Service. Do not
return to store.
Part Numbers
Part Number
1. Each part has an identifying part number on it.
2. Part Numbers are referenced in each step.
3. Unpainted parts have a stamped in number and painted
parts have a number that is inked on.
Remove inked on numbers with soap and water after assembly.
Customer Service:
1-800-851-1085 or
[email protected]
UnpaintedPainted
Painted
Painted
Painted
Painted
Painted
Painted
Unpainted
Unpainted
Unpainted
Unpainted
Unpainted
Unpainted
Unpainted
Unpainted
Unpainted

ASSEMBLY BY KEY NO.
5
05AR
Left Door
11
19 19
19 19
19 19
19 19
14
20
16
17
18
21
15
13
20
Right Door
15
11
12
20
20
16
21
Door Kit
1
1 8
8
9
9
2
3
5
5
5
5
4
4
4
4
4
4
6
7
10
10
14
14
14
18
17

6
Step 1: Disassemble Rear Wall
Remove the rear Roof Trim Caps and Roof Trim
from both sides of building.
1
Remove Peak Cap and four (4) Bolts and Nuts from
rear Ridge Cap.
2
Remove the last full-size Roof Panel and End Roof
Panel from both sides of building.
3
Remove the rear Ridge Cap by removing two (2)
Bolts and Nuts towards middle of building.
4
06AG
1
2
3
4
2
14
IMPORTANT: Take care in
removing parts from building.
They will be reused later.
Remove Parts:
• Roof Trim Cap (2)
• Roof Trim (2)
• Peak Cap (1)
• Roof Panel (2)
• End Roof Panel (2)
• Ridge Cap (1)
don’t focus weight
on roof
Remove four (4) Bolts
at end of Ridge Cap.
Remove Roof Trim Remove last
two (2) bolts.

7
Step 1: Continued
Install Edge Trim to top edge of Gables.
5
Remove Roof Beam Brace.
6
Remove two (2) side and main Roof Beams.
7
Remove Gable Brace, Track Supports, and Gables.
8
07AG
5
7
8
6
6
5
Edge Trim MUST
cover Gable edge.
7
Remove Parts:
• Roof Beam Brace (1)
• Roof Beam (4)
• Gable (2)
• Track Support (2)
• Gable Brace (1)
Install Edge Trim to cover
Gable Edge BEFORE doing
ANY work with Gables.
Failure to do so could result
in injury.
Edge Trim
2
69835
IMPORTANT: Take care in
removing parts from building.
They will be reused later.
69835
You will need for this page:

8
Step 1: Continued
Remove last Wall Panel from both sides of the building. Remove top,
middle, and bottom Screws on Adjacent Wall Panel as shown.
Remove Side Wall Channel.
9
10
08AG
9
9
10
10
10
Remove Parts:
• Wall Panel (2)
• Side Wall Channel (2)
Remove
Remove
Remove
IMPORTANT: Take care in
removing parts from building.
They will be reused later.

9
Step 1: Continued
Remove rear wall from building.
12
Remove Anchor Bolts from rear wall.
11
Remove rear Corner Panels.
13
09AG
12
13
13
IMPORTANT: TWO (2) PEOPLE SHOULD BE SUPPORTING
THE REAR WALL AS IT IS UNFASTENED!
Remove Parts:
• Corner Panel (2)
IMPORTANT: Take care in
removing parts from building.
They will be reused later.

10
Step 2: New Rear Wall Assembly
10AR
You will need for this page:
(QTY: 24)
(QTY: 38)
Insert Front Wall Diagonals into the Front
Wall Assembly as shown and secure with
Large Screws.
3
10640
Wall Post
210652
Wall Post
(Hinge)
210627
Front Wall
Channel
610628
Front Wall
Diagonal
4
Lay out the parts and position them as shown.
Double check that holes align as shown. If
holes do not align, the Wall Post (Hinge) is
most likely upside-down.
1
2
Insert the Front Wall Channels into the Wall
Post and Wall Post (Hinge) as shown and
secure with Small Bolts and Nuts.
Assemble two (2) Front Frames together
with the Long and Short Fascias as shown
below and secure using Large Screws.
4
LS SB
10880
Front Frame
2
10879
Short Fascia
1
10878
Long Fascia
1
10880
10880
10878
10879
LS
LS
10”
25,4 cm
10”
25,4 cm
10880
10878
10879
Front
Left Front Wall Assembly Right Front Wall Assembly
10640
10640
10652
10652
10627
10627
10627
10628
10628
10628
10628
LS
SB
LS
LS
LS
SB
SB
SB
SB
SB
LS
SB
SB
SB SB
SB SB
LS
LS
LS
Door Header Assembly
SNAP
10627
10627
Part 10627 Front Wall Channel may
be joined in pairs. Bend to separate.
FRONT
Front Frame faces
outside of building.
Align top holes
Overlap View

11
You will need for this page:
Step 2: Continued
11AR
Using Small Screws, attach a Front Wall
Panel and Corner Panel to each corner of
the Front Wall as shown. Reuse Corner
Panels from original unit. The Corner Panel
should only be secured to the Front Wall Panel
where the Panels overlap. Do not secure the
Corner Panel to the Front Wall itself, this will be
done in Step 3. Also, leave the holes closest to the
Door open in the Front Wall Panel. These will be
used to attach the Door Jambs in Step 3.
6
Slide the Door Header Assembly down
onto the Front Wall Assemblies as shown
and secure with Small Bolts and Nuts.
Once these pieces are joined, take care when
moving them as the Door Header may bend.
5
(QTY: 8) (QTY: 12)
Assemblies from previous page:
• Left Front Wall Assembly
• Right Front Wall Assembly
• Door Header Assembly
IMPORTANT: A minimum
of two (2) people should
be used at all times when
handling or maneuvering
the Front Wall Assembly.
When installing the Front
Wall Assembly in the
building, two people should
hold the Assembly in place
until it is secure. Failure
to do so could result in
bending the Front Frame
and Fascia pieces.
10618
Front Wall
Panel
2
Left Front Wall Assembly Right Front Wall Assembly
SB SB
SB
SB
SB SB
SB SB
Corner Panel
SB SS
Reused Parts:
• Corner Panel (2)
Use washers on all fasteners
used on painted parts.
LEAVE HOLE OPEN
LEAVE HOLE OPEN
LEAVE HOLE OPEN
LEAVE HOLES OPEN
ALONG SIDE OF WALL
10618
10618
10618
Corner Panel
SS
SS
SS
SS SS
Corner Panel
Confi rm Front Frame of
Door Header Assembly is
facing outside of building.

12
You will need for this page:
Step3:New Rear Wall Install
2
Position the Door Jambs as
shown and secure to the Front
Wall Panel using Small Screws.
Double check that the holes in the Door
Jamb line up with the holes in the Wall
Post (Hinge). If they do not, the Left
and Right Door Jambs are most likely
switched.
Carefully position the New
Rear Wall Assembly as shown
and secure with four (4) Large
Screws on both sides to Floor Frame
and Side Angle. Reuse Side Wall
Channels from original unit and attach
using four (4) Large Screws as shown.
1
12AG
IMPORTANT: When installing
the Front Wall Assembly in
the building, two (2) people
should position and hold the
Assembly in place until it is
secure. Failure to do so could
result in bending the Front
Frame and Fascia pieces.
(QTY: 6)(QTY: 2)
(QTY: 6)
Assemblies from Step 2:
• New Rear Wall Assembly
Right Door
Jamb
10622 1
10622
80037
LS LS
SS
SS
SS
SS
LS
LS
LS
LS
LS
LS
LS
LS
LS
Reused Parts:
• Side Wall Channel (2)
Side Wall Channel will attach
behind Wall and Corner Panels.
Left Door
Jamb
80037 1

13
LEAVE LAST ROW OF HOLES EMPTY
UNTIL NEXT PANEL IS IN PLACE
Step4: Wall Panels
13AG
Crimped Rib
Uncrimped Rib
Whenever a crimped rib and an uncrimped rib
meet, the crimped rib should be placed UNDER
the uncrimped rib if possible.
FASTEN TO TOP FRAMES
FASTEN TO FLOOR FRAMES
FASTEN TO WALL CHANNELS
IMPORTANT: When installing the Wall
Panels over a Truss, you will need to ‘roll’
the Panels as shown to be able to attach the
next Panel at the overlap. When securing the
Panel to the building with Small Screws, do
not insert Screws in the row of holes closest
to the last rib of the Panel. Next, roll the Panel
back slightly and attach the next Panel at the
overlap with a Bolt and Nut in the center hole.
Once this is done, continue securing the Panel
to the building.
Use the diagram to the right when attaching Wall Panels.
• Secure the top row to Top Frames
• Secure the middle row to Wall Channels
• Secure the lower row to Floor Frames
• Secure the circled holes to the Panel next to it

14
You will need for this page:
Step4: Continued
14AG
(QTY: 40)
SS
Reused Parts:
• Wall Panel (2)
1
2
3
Use washers on all fasteners
used on painted parts.
Place Bolt through center hole where Panels overlap.
Secure Wall Panel with four (4) Small Screws in the top of the Wall Panel, four (4) Small
Screws in the middle of the Wall Panel, and four (4) Small Screws in the bottom of the
Wall Panel.
Working one side at a time, lift the Wall Panel into place and secure the Wall Panel with one
(1) Bolt and Nut through the center hole at the overlap (see below). Resecure Adjacent
Wall Panel to building with three (3) Small Screws through top, middle, and bottom holes.
Secure rib overlaps using fi ve (5) Small Screws. Repeat for other Wall Panel.
(QTY: 2)
SB

15
You will need for this page:
Step 5: Gables
15AR
Install Track Support.
Working with one Gable at a time,
attach the Gables to the top Rear
Frame with Large Screws. Do not
insert screws into the two (2) holes closest
to where the Gables join. These will be
used to attach the Track Support later.
1
To secure Gables together, position
the Gable Brace as shown below
and insert a single Small Bolt and
Nut through the second hole from the
bottom only.
2
3
Position Track Supports as
shown. Secure Track Supports
to Gable using one Small Bolt
and Nut. Secure to Rear Frame
using two (2) Large Screws.
Gable must fi t UNDER Side Wall Angle at corner.
(QTY: 2)
(QTY: 16)
Leave two holes open on each side of
the Gable peak to attach Track Support.
Attach Gable to holes closest
to the outside of the building.
SB
SBLS
Attach Brace with Bolt thru
second hole from bottom only.
SB
Gable
Rear Wall
Outside
Inside
LS
LS
LS
Reused Parts:
• Left Gable (1)
• Right Gable (1)
• Gable Brace (1)
• Track Support (2)

16
You will need for this page:
Step 5: Continued
16AG
CUT
Tape BOTH Gable joints before installing Roof Beams.
Weather Stripping Tape
Top View of Gables
Tape should wrap around
gap between Gables.
Beam End Views
Side of Beams with small holes must face up.
Seal the gap between the Gables using the
Weather Stripping Tape as shown.
4
5
Position the Roof Beams as shown below
and attach to Gable and Truss using two (2)
Small Bolts and Nuts per side. Install the
Main Beam fi rst.
(QTY: 12)
SB
Reused Parts:
• Roof Beam (4)
67293
Weather
Stripping
1Roof Beams

17
You will need for this page:
Step 5: Continued
17AG
Attach Brace to Gable then rotate to align with Roof Beam.
(QTY: 2)
Attach Brace to Track Supports and Main Beam.
Attach the Roof Beam Brace to the
Track Support with one (1) Small Bolt
and Nut as shown.
6
7
Rotate to align with Roof Beam and
secure to Roof Beam with one (1) Small
Bolt and Nut as shown.
SB
Tab end attaches to Roof Beam.
Angled end attaches to Gable.
Reused Parts:
• Roof Beam Brace (1)
Roof Beam Brace

18
18AG
Roof Install Prep Page
Read through all of Roof Assembly before beginning Step 6.
The building is square when diagonal measurements are equal.
Whenever a crimped rib and an uncrimped rib meet,
place the crimped rib UNDER the uncrimped rib.
Crimped Rib
Uncrimped Rib
At this time, take a moment to ensure
the building is level and square.
Measure the building diagonally again to make sure the building is
square. The building should be square at the base and at the top.
This will make Roof Panels fi t better and holes will better align.
IMPORTANT:
FASTEN TO WALL ANGLE WITH SCREWS
FASTEN TO ROOF BEAMS WITH SCREWS
FASTEN TO RIDGE CAP
FASTEN TO NEXT PANEL WITH BOLT AND NUT
FASTEN TO NEXT PANEL WITH SCREWS

19
Step 6: End Panels
19AG
An Awl may be used to help
align holes that are only slightly
misaligned. Take care not to bend
or warp the metal, and always practice
proper tool safety.
2
1
3
4
5
7
8
6
(QTY: 12)
(QTY: 6)
Washer
Bolt
Nut
GABLE
You will need for this page:
LEAVE THESE HOLES OPEN
FASTEN TO NEXT PANEL
2
1
3
4
5
7
8
LEAVE THIS HOLE OPEN
6
LEAVE THIS HOLE OPEN
Secure the End Panel to the Main Roof
Beam by placing a Small Screw in hole
#1 (from the diagram below). Carefully
remove the Gable Edge Trim once the Panel is
in position.
1
2
Fasten Panel to Gable by placing Small
Bolts and Nuts through holes #2 - #7.
Fasten the holes in order.
Work one corner at a time. Be sure
to fi nish a corner before moving on to
the next one.
3
Secure the Panel by placing a Small
Screw to the outer Roof Beam in hole #8
and Side Angle in hole #9. Repeat for other
End Panel.
If Roof Beam holes do not line up with
Roof Panel holes, shift the building from
left to right. If this does not help, your
building may not be level. Shim the
corners until holes line up.
SBSS
Reused Parts:
• Right Roof End Panel (1)
• Left Roof End Panel (1)
9
9

20
Step 7: Roof Assembly
20AG
Weather Stripping Tape should be applied in
a continuous strip along the length of the roof.
You will need for this page:
(QTY: 8)
(QTY: 24)
Attach the end of the rear Ridge Cap with two (2)
holes in existing Ridge Cap with two (2) Small
Bolts and Nuts.
1
3
Seal the ridge of the building with Weather
Stripping.
2
Install Roof Panels.
• Starting with rib #5 below, every rib that is over
a Truss should be secured with a Small Bolt and
Nut, and then sealed with a strip of Tape.
1
2
3
4
5
Where Panels overlap under Ridge Cap, secure
with two (2) Small Bolts and Nuts and seal with
a strip of tape.
4
Leave holes on ribs #1 and #2 open.
SBSS
SB
Seal Ridge
Reused Parts:
• Roof Panel (2)
• Ridge Cap (1)