Artesis AMT Toolkit User manual

PS.01-KL.11-REV:00
Artesis Asset Management Toolkit (AMT)
Users Manual
AMT Toolkit*
NO CHANGES ALLOWED
TO THIS MANUAL
WITHOUT PRIOR
APPROVAL FROM
APPLICABLE APPROVALS
AGENCIES

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© 2012 Artesis
All rights reserved.
The information contained in this document is subject to change without notice.
* Denotes a trademark of Artesis.
AMT Toolkit
The following are trademarks of the legal entities cited:
Printed in Turkey. Uncontrolled when transmitted electronically.
Contact Information
The following contact information is provided for those times when you cannot contact
your local representative:
Mailing Address
Artesis A.Ş.
Kemal Nehrozoğlu Cad. GOSB
Teknoparkı
Hightech Binası Kat: 3/B 10
Gebze 41480 Kocaeli/Turkey
Telephone
[phone]
Fax
[phone]
Internet
www.artesis.com

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Additional Information
WARNING
Lethal voltages and currents are present at the input terminals of
this device. Accordingly, this AMT Toolkit should be installed and
maintained only by qualified, competent personnel who have the
necessary training and experience appropriate to high voltage and
current devices. AMT Toolkit must be used in accordance with all
local and national codes for the installation and operation of
electrical equipment. Observe all site-specific procedures including
local lockout and tagout.
Recommended safety precautions should be followed at all times.
Both current and voltage transformers can present lethal currents
and voltages when their primaries are energized and standard
practices (i.e. shorting the secondaries of current transformers
and removing voltage transformer fuses) must be respected
during installation or any subsequent service.
Disclaimer
Maintenance planning information as well as its timing is issued based on the observations
in the field and is approximate and considers the average behavior of different types of
equipment. Since each piece of equipment and conditions under which it runs may be
different, actual failure periods may be different. Therefore, it is recommended that
maintenance actions and their timing indicated in the AMT Condition Assessment Report
should be used only as a guide and the indicated abnormalities should be checked and
remedied as soon as feasible.
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are in
control of the product at the end of its life or at the end of its use, are solely responsible for
the proper disposal of the product. No person, firm, corporation, association or agency that
is in control of product shall dispose of it in a manner that is in violation of any applicable
federal, state, local or international law. Artesis is not responsible for the disposal of the
product at the end of its life or at the end of its use.

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Contents
AMT Toolkit................................................................................................................... 1
1. Overview ................................................................................................6
1.1. Introduction .............................................................................................................. 6
1.2. Use of this manual .................................................................................................... 6
2. Installation and Data Acquisition ............................................................7
2.1. Preliminary checks.................................................................................................... 7
2.2. Safety Notes.............................................................................................................. 7
2.2.1. Safety related symbols on the device............................................................... 8
2.3. AES for AMT Software............................................................................................... 8
2.4. Getting Started.......................................................................................................... 9
2.5. Installation ................................................................................................................ 9
2.6. Applying power to the AMU unit............................................................................ 13
2.7. Installing with soft-starter systems ........................................................................ 13
3. AMU Use............................................................................................... 15
3.1. Introduction ............................................................................................................ 15
3.2. The front panel ....................................................................................................... 15
3.2.1. Confirming ENTER and CLEAR......................................................................... 15
3.2.2. Using the front panel buttons ........................................................................ 16
3.2.3. Setting numeric values.................................................................................... 16
3.3. Configuring for use ................................................................................................. 16
3.3.1. Master reset.................................................................................................... 16
3.3.2. Entering the password.................................................................................... 17
3.3.3. The Edit settings menu ................................................................................... 17
3.3.3.1. First time use .............................................................................................. 17
3.3.3.2. Calibration factors....................................................................................... 18
3.3.3.3. Motor settings ............................................................................................ 18
3.3.3.4. Communication settings............................................................................. 19
3.4. Running AMU.......................................................................................................... 19
3.4.1. Introduction .................................................................................................... 19
3.4.2. Alarm messages and status indication ........................................................... 19
3.4.2.1. Alarms specific to the motor ...................................................................... 19
3.4.2.2. Viewing alarm messages............................................................................. 20
3.4.3. Running CHECK MOTOR.................................................................................. 21
3.4.3.1. Check mode command ............................................................................... 21

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3.4.4. Setting and checking the input connections .................................................. 22
3.4.5. Running LEARN and IMPROVE........................................................................ 23
3.4.5.1. LEARN.......................................................................................................... 23
3.4.5.2. IMPROVE..................................................................................................... 23
3.4.5.3. Iteration cycle time..................................................................................... 24
3.4.5.4. Alarms during the IMPROVE mode............................................................. 25
3.4.5.5. Using an inverter drive................................................................................ 25
3.4.6. Running RESUME and UPDATE....................................................................... 26
3.4.6.1. Canceling running ....................................................................................... 26
3.4.7. Advanced use.................................................................................................. 26
3.4.7.1. Monitoring motor and line parameters...................................................... 28
4. Equipment Faults, Diagnosis and Reporting.......................................... 29
4.1. Equipment Faults and their diagnoses using AMT Toolkit ..................................... 29
4.2. Reporting ................................................................................................................ 30
4.3. Advance Use; Power Spectral Density.................................................................... 37
4.4. Advance Use; Waveform ........................................................................................ 38
5. Troubleshooting ................................................................................... 39
5.1. Introduction ............................................................................................................ 39
5.2. Use of the AMU Config utility................................................................................. 39
5.2.1. Fault Diagnosis................................................................................................ 39
5.3. Servicing.................................................................................................................. 41
5.4. Cleaning .................................................................................................................. 41
6. AES for AMT Software .......................................................................... 42
6.1. Company and Motors ............................................................................................. 42
6.1.1. Company Information..................................................................................... 42
6.1.2. Motors............................................................................................................. 42
6.2. Reports.................................................................................................................... 43
6.2.1. Report Assignment and Viewing..................................................................... 43
6.2.2. PSD.................................................................................................................. 46
6.2.3. Waveform ....................................................................................................... 47
6.2.4. New Report from DB....................................................................................... 48
6.3. Settings ................................................................................................................... 48
6.3.1. License............................................................................................................. 48
7. Appendices........................................................................................... 50
7.1. Appendix 1: AMU Error, alarm and warning conditions ........................................ 50
7.1.1. Error Conditions.............................................................................................. 50

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7.1.2. Alarm Conditions ............................................................................................ 51
7.1.3. Warning Conditions ........................................................................................ 53
7.2. Appendix 2: Current and voltage transformer selection........................................ 54
7.3. Appendix 3: Connection Diagrams for AMT Toolkit ............................................... 55
7.3.1. Low voltage line driven motors with current transformers ........................... 55
7.3.2. Low voltage inverter driven motors with current transformers .................... 56
7.3.3. Low voltage line driven star/delta connected motors ................................... 56
7.3.4. SoftStarter....................................................................................................... 57
7.4. Appendix 4: Menu settings and parameters of AMU Unit..................................... 58
7.5. Appendix 5: Edit Settings Menu items.................................................................... 59
7.6. Appendix 6: Flowcharts for AMU use..................................................................... 67
7.6.1. Running AMU: Edit Settings and Check Motor............................................... 67
7.6.2. Running AMU: Learn....................................................................................... 68
7.6.3. Running AMU: MONITOR / IMPROVE / UPDATE............................................ 69
7.6.4. Running AMU: Alarm conditions .................................................................... 70
7.7. Appendix 7: Technical Specifications of AMT Toolkit............................................. 73
7.8. Appendix 8: Technical Specifications of AMU Unit ................................................ 74
7.9. Appendix 9: Compliance and Certification of AMU Unit (Artesis MCM)................ 76

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1. Overview
1.1. Introduction
AMT Toolkit is a revolutionary portable tool in the battle to keep electric motors and
machinery running at peak performance, whilst maintaining high plant productivity levels.
Used correctly, this unique instrument is capable of monitoring three phase AC motors and
generators (as well as driven equipment) of all sizes and power levels to provide clear,
unambiguous indications when the performance of a particular motor driven equipment
begins to degrade. The numerous transducers employed by other, less advanced
instruments have been replaced by three current sensors and three voltage sensors,
familiar to all those involved with the measurement of electrical quantities, making the
system straightforward to install and use without in-depth training of personnel.
Artesis AMT Toolkit is equipped with a computer, Asset Management Units for data
processing, Artesis Enterprise Software for Asset Management (AES for AMT) for generating
a condition assessment report, current transformers, and cables. Artesis AMT Toolkit is
connected to motor cables using current sensors and voltage cables and it collects data
from motor driven system and saves to SQL database. At the end of testing period, toolkit
generates a condition assessment report which indicates existing failures in the system,
recommended corrective action, and the effects of these faults on energy efficiency.
Artesis AMT Toolkit is used to collect data for thirty minutes from motor driven equipment
to generate an instant condition assessment report. The total duration of test is
approximately one and a half hour including the installation, stopping and starting the
motor, data acquisition, and dismantling processes.
Despite its simplicity and ease of use, like any intelligent electronic, software-based device,
it is important that AMT Toolkit is installed and used correctly. We strongly recommend
that you take the time to study the information contained within the accompanying
manuals and to familiarize yourself with the operating principles and practices.
1.2. Use of this manual
This manual explains the basic concepts needed to install and use AMT Toolkit. For further,
specific details please contact Artesis.

AMU Installation
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2. Installation and Data Acquisition
2.1. Preliminary checks
Please inspect the contents of the AMT Toolkit package and ensure that they agree with the
information in the packing list. In the event of any missing or damaged items, please
contact your supplier immediately. Artesis will not accept responsibility for damage caused
to or by any AMT Toolkit unit that has been incorrectly installed or installed on a motor
system outside the indicated power range.
AMT Toolkit accessories include the following:
CURRENT TRANSFORMERS
Four sets of split-core current transformers. Class 1. Conforms to IEC185/BS7626 and BSEN60044-
1/ IEC 60044-1
Current transformers are 100/5A, 200/5A, 300/5A and 400/5A.
Frequency range 50 / 60 Hz
System rated voltage 0.72/3kV
Isolation voltage 3kV (1 minute)
Continuous current 1.2xrated current
CABLES
Voltage measurement cables (Fluke AC285 SureGrip™ Alligator Clips)
Current measurement cables
Power cable
Cross cable for Ethernet connection
Charging adapter for laptop
COMPUTER
Amd Dual-Core Processor C60 1.3 GHz
2 GB DDR3 RAM
320GB Hard Disk
11.6 inch LED LCD Display
MS Windows 7 Starter Operating Software
2.2. Safety Notes

AMU Installation
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WARNING
HAZARDOUS VOLTAGE
Can cause death or serious injury.
Multiple energy sources present.
See user manual before servicing.
Turn off and lock out all power supplying this device before
working on this device.
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
2.2.1. Safety related symbols on the device
Risk of electric shock
General warning symbol
2.3. AES for AMT Software
AES for AMT software is the upgrade to AES Configuration Application which is basically
used to complete all configuration tasks (i.e. database settings, AMU device connection
settings, equipment hierarchy). Configuration Application is also used to set-up device
according to motor information, to get PSD and waveform data, to get and set AMU device
settings. In addition to those functions, AES for AMT Software is used to record basic
company (or plant) and its motors’ information, to match the data with the motors and to
get a report. Producing the report according to motor information and the related data is
the major feature of AES for AMT software. Including motor data, each report lists the
existing faults installed to the computer brought within AMT Toolkit. It is designed to
acquire data with a couple of clicks.