Reach RT-PoE3N User manual

Reach PoE Tester Manual V1.3 04/14/2017 Page 1
Reach PoE Tester Manual V1.3
Model RT-PoE3N
Software Version 1.0 and above
April 14, 2017
© Copyright Reach Technology, a Novanta Company 2005-2017
All Rights Reserved
Information contained in this user documentation is subject to change without notice and does not
represent a commitment on the part of Reach Technology. Reach Technology assumes no
responsibility or liability for any errors or inaccuracies that may appear in the user
documentation.
Reach Technology
www.reachtech.com
[phone]
[e-mail]

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Table of Contents
1. REVISION HISTORY........................................................................................................... 4
1.1. RT-POE3N -BASE MODEL ............................................................................................... 4
2. GENERAL.............................................................................................................................. 5
2.1. OVERVIEW......................................................................................................................... 5
2.2. FRONT PANEL.................................................................................................................... 5
2.3. FEATURES.......................................................................................................................... 6
2.4. DIMENSIONS...................................................................................................................... 6
2.5. ELECTRICAL CHARACTERISTICS....................................................................................... 6
2.6. WARRANTY....................................................................................................................... 6
3. CONFIGURATION GUIDE................................................................................................. 7
3.1. POWER............................................................................................................................... 7
3.2. SERIAL CONSOLE .............................................................................................................. 7
3.3. UUT (UNIT UNDER TEST)AND REFERENCE CONNECTIONS ............................................. 7
4. CONNECTORS AND JUMPERS........................................................................................ 9
4.1. RJ-45 ETHERNET CONNECTORS ........................................................................................ 9
4.2. REAR CONNECTORS .......................................................................................................... 9
4.3. INTERNAL ETHERNET POWER JUMPERS.......................................................................... 10
5. OPERATIONAL OVERVIEW .......................................................................................... 11
5.1. DATA PATH...................................................................................................................... 11
5.2. POWER INPUT .................................................................................................................. 11
5.3. SIGNATURE AND LOADS.................................................................................................. 12
6. COMMAND REFERENCE................................................................................................ 13
HELP ......................................................................................................................................... 13
VERSION.................................................................................................................................. 13
ERROR CHECK........................................................................................................................ 14
HOSTNAME............................................................................................................................. 14
BAUD........................................................................................................................................ 14
ECHO ........................................................................................................................................ 15
BOOT ........................................................................................................................................ 15
PORT /GROUP PREFIX .......................................................................................................... 15
AUTO........................................................................................................................................ 16
CAL ........................................................................................................................................... 16
CAP............................................................................................................................................ 16
CLASS....................................................................................................................................... 16
CONNECT ................................................................................................................................ 17
DETECT.................................................................................................................................... 17
EXT............................................................................................................................................ 17
LOAD........................................................................................................................................ 17
MEASURE ................................................................................................................................ 18
RESET....................................................................................................................................... 18
SET............................................................................................................................................ 18
SET MPS ................................................................................................................................... 18
SHORT ...................................................................................................................................... 19
STATUS.................................................................................................................................... 19

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APPENDIX A - OPERATIONAL NOTES............................................................................... 20
A.1 POWER-ON....................................................................................................................... 20
A.2 HIGH POWER TESTING INCLUDING IEEE 802.3AT........................................................... 20
A.3 ERROR MESSAGES ........................................................................................................... 21
APPENDIX B - TEST SETUPS................................................................................................. 22
B.1 OVERVIEW....................................................................................................................... 22
B.2 SIGNATURE DETECT........................................................................................................ 22
B.3 CLASS DETECT................................................................................................................ 22
B.4 POWER STATUS AND OVERLOAD (IEEE 802.3AF) .......................................................... 23
B.5 DATA TRANSMISSION UNDER POWER.............................................................................. 23
B.6 IEEE 802.3AT.................................................................................................................. 24
APPENDIX C - SPECIFICATIONS......................................................................................... 25
C.1 MEASUREMENT SPECIFICATIONS.................................................................................... 25

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1. Revision History
1.1. RT-PoE3N - Base Model
The Model RT-PoE3N is the initial version in production. It can be recognized by the
version string as follows (see version command; also seen on power-on).
Reach PoE Tester Model RT-PoE3N Rev HW 1.0 SW 1.00/1
12/15/2009

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2. General
2.1. Overview
Manufacturers of Ethernet Power Sourcing Equipment (PSE) such as Ethernet Switches
need to test PoE power functionality during manufacturing. Once a unit is in
manufacturing, it can be assumed that it has already been tested for full Compliance with
the applicable IEEE 802.3 PoE standard. It is not cost-effective, nor necessary, to
perform compliance testing at the manufacturing stage. What is needed is a functional
test that verifies the software’s ability to detect and control power, and the basic
connectors’and magnetics’ability to provide power and pass data.
The Reach RT-PoE tester family has been designed for cost-effective functional
production test. It assumes that the PSE can be operated in a “diagnostic” mode whereby
the power control and detection functions of the PSE can be individually tested. The
LLPD protocol specified by the 802.3at standard is not supported so as to keep the cost of
the tester low.
The Reach Power-over-Ethernet Tester Model RT-PoE3N provides diagnostic functional
testing of 24 PSE ports compatible with IEEE Standards 802.3af and 802.3at. It can draw
up to 720mA per port while passing gigabit traffic. It provides high density with 24
Powered Device (PD) loads in a 1U high chassis.
Each RT-PoE section has a “UUT” and a “REF” port. The UUT port is connected to the
PSE and acts as a PD load to that port. The UUT datapath is connected via power-
isolating magnetics to the REF port. In this way, an external data bit error tester or PSE
test functionality can be used to test data integrity while power load is enabled.
2.2. Front panel
Picture 1: Front of RT-PoE3N

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2.3. Features
Emulates legacy Cisco IP phone signature
Flexible IEEE signature options: low, nominal, high, over-spec capacitive
Classification including margins
Passes GbE traffic from UUT to REF port isolated from PD load
Relay datapath for compatibility with Phy-based cable diagnostics
Low cost compared to compliance-level PD emulators
Universal voltage (110/220) power supply
Serial RS232 console control
2.4. Dimensions
The unit fits in a standard 19" rack using screw-on ears.
Case outside dimensions are:
14.75" deep
17.30" wide
1.74" high
2.5. Electrical Characteristics
The RT-PoE3N is powered via a barrel connector and requires 12V DC at a maximum of
3.75 Amps.
The unit is supplied with a worldwide universal AC input power supply brick. Its
characteristics are:
90-264VAC input, 82% efficient, 0 to 40C operation, IEC320/C14 input
2.6. Warranty
The RT-PoE3N is warranted by Reach Technology against manufacturing defects for one
year.

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3. Configuration Guide
3.1. Power
The power input is located on the rear of the unit. The power supply provided is a
"desktop" type brick with a three prong IEC input connector. An AC power cord
compatible with U.S. power outlets is provided. There is no power switch; it is on when
the power is applied.
3.2. Serial Console
The serial console port is located at the rear of the unit. It is an RJ-45 with a three-wire
RS-232 level interface. The interface has the same pinout as found on Cisco routers and
switches. The baud rate factory default is 9600, 1 stop, no parity, 8 bits. The baud rate
can be changed by software command –see Section 6. Characters are echoed as they are
typed (full duplex).
RJ-45 Connector:
Pin
Signal (DTE name)
1
**
2
**
3
RS232 data output (TxD)
4
Ground
5
Ground
6
RS232 data input (RxD)
7
**
8
**
** these signals are connected to each other
3.3. UUT (Unit Under Test) and Reference connections
The RT-PoE3N has twenty-four identical test ports. Each port has a UUT and a REF
connector. Connect the port of the PoE supplying device under test to the UUT connector
via a standard straight through Ethernet connector. Connect the REF port to the device
that will do traffic tests to the UUT. This may require a crossover cable; the UUT to REF
datapath connection is 1-to-1. There is an 802.3at class transformer isolating the UUT
port from the REF port so that power can be tapped from the UUT. All datapath
connections are made via signal relays and 100 ohm differential pairs for data integrity.
Note that the device connected to the REF port cannot "see" the power from the UUT
port. In other words, the UUT port connects to the REF port from a data perspective and
the UUT port connects to the RT-PoE3N active load from a power (PoE) perspective.

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NOTE: with high power loads, the DC balance of the patch cables used is important to
avoid DC saturation of the Ethernet transformers. DC Balance (DC resistance per side
of the power carrying pair) should be within 3%. The standard patch cable
specifications of Cat 5, 5e, and 6 do not specify DC balance.

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4. Connectors and Jumpers
4.1. RJ-45 Ethernet connectors
Picture 2: Far left side of RT-PoE3N front panel
The UUT connector should be cabled to the corresponding PSE port using a standard
Ethernet 1-1 jumper cable. When enabled via software command, the data component of
the UUT port will be connected to the REF connector below it. This is a straight-through
connection, not a crossover.
4.2. Rear Connectors
Picture 3: Far left side of RT-PoE3N rear panel
The rear of the unit, left side is shown above. The power jack is a standard "Barrel" type
with inside pin diameter of 2.5mm. Center pin positive, 12VDC. Below that is a console
connector RJ45 three wire RS232. See Section 2.2 for pinout.

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4.3. Internal Ethernet Power Jumpers
A 6 position header and two jumpers are provided for each test port to determine which
pair provides the power from the UUT. The following Table corresponds to Table 33-1 of
the IEEE 802.3af specification. (802.3at has the same table.) The unit is shipped in Type
1 mode. Note that only two jumpers are to be installed for each port.
Conductor
Type 1: (MIDI-X)
Type 2: (MIDI)
Type 3: (AII)
1
Negative Vport
Positive Vport
2
Negative Vport
Positive Vport
3
Positive Vport
Negative Vport
4
Positive Vport
5
Positive Vport
6
Positive Vport
Negative Vport
7
Negative Vport
8
Negative Vport
Install
Jumpers
Bottom 2 pair:
Pins 9-10
Pins 11-12
Middle 2 pair:
Pins 5-6
Pins 7-8
Top 2 pair:
Pins 1-2
Pins 3-4
Port 1 Jumper block shown.
Jumpers 9-10 and 11-12 installed by default.

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5. Operational Overview
5.1. Data path
The data path section allows the UUT port to be connected to the Reference device, or to
be disconnected as shown above.
5.2. Power input
The power from the UUT can be measured, shorted, or connected to the Full Wave
Bridge and subsequent load circuits.
UUT
RJ-45 REF RJ-45
To Power input "ext" command:
onor 1= DOWN
offor 0= UP
x4
8Relays
8
Voltage measurement circuit
Power Input (above)
Power shorting relay
Full Wave Bridge input etc.
(see next section)
"measure" command
"short" command
"connect" command

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5.3. Signature and loads
The IEEE 802.3af controller used is the TI TPS2375.
The variable power load can be connected directly to the full wave bridge for emulation
of non-IEEE loads. There are full signature resistor options for IEEE - too low, nominal,
too high, and none. A legacy capacitive load can be applied; this can also be used to
simulate an AC load for AC disconnect testing. The classification load is variable and can
be margined. The "power-good" status of the IEEE controller goes active once the load
capacitor is charged and can be monitored.
Full wave Bridge
and standard
overvoltage
protection
Variable load
Max800mA
"load" command(manual)
"auto" command (IEEE) "set" command
IEEE 802.3af
controller
Variable load
(Class)
Max50mA
Signature options
"detect" commands
"class" commands
Power Status
"status" command
Legacycapacitive
signature 10uF
"cap" command
Load capacitor 47uF

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6. Command Reference
This section describes the commands available. For typical command sequences, see
Appendix B.
When the unit is ready for a command, it issues the prompt "RT-PoE3N>". Command
buffering is not supported; you must wait for the prompt before sending a command. The
prompt may be changed via the "hostname" command. The default baud rate is 9600. This
can be changed via the "baud" command.
All commands are terminated by a <return> which is the character 0x0D (decimal 13).
Most commands have a short form version. The optional characters of a command are
indicated by the [ ] brackets.
All commands that take "on" or "off" arguments can also take "1" and "0" as arguments.
Responses from the unit that include variable data such as the port number are shown as 'C'
printf style strings, so the script writer knows exactly what to expect as a response.
HELP
Description Displays available commands.
Command: he[lp]
Command: ?
Example: help
VERSION
Description Displays software and hardware version
Command: vers[ion]
Result: "Reach PoE Tester Model RT-PoE3N Rev HW 1.0 SW
1.00/X 12/15/2009\r\n"
The Xindicated the version of software on the line cards. An error is
generated if the line card versions are inconsistent.

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ERROR CHECK
Description: The unit maintains an error flag that is set if any error message is
generated. This command reports the error flag value. A test script can
run an entire sequence of commands and check at the end to make sure
there were no errors instead of having to check on a command-by-
command basis.
Command: err[ors]
Result: "1 - one or more errors have occurred; error flag
reset\r\n"
or
"0 - no errors have occurred\r\n"
HOSTNAME
Description: Used to change the unit's prompt. This is useful in a production system
so the script knows exactly which physical unit it is talking to. Name
must be equal or less than 31 characters long
Command: host[name] <string>
Example: hostname myTester
This makes the unit's prompt "myTester>"
BAUD
Description: Used to change the unit's baud rate. This will not take effect until the unit
power is cycled or the *boot command is issued. This is done to make
sure the baud change is acceptable.
Command: *baud <baudrate>
<baudrate> = 9600, 19200, 38400, 57600, or
115200
Example: baudrate 19200
Response: "Console baud set to %lu. Cycle power or issue
*boot to effect change.\n"

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ECHO
Description: Used to test the communication between the host and this unit. This is
useful at higher baud rates to validate a baud can be used without error.
A script can repeat the echo command continuously and verify that no
communication errors are present.
Command: *echo <string>
<string> = any ascii string. May contain
spaces.
Example: echo this is a test
Response: "this is a test\n"
BOOT
Description Resets the system to the power-on state. This is the same as if the unit
has its power cycled.
Command *boot
PORT / GROUP PREFIX
Description For all port-specific commands, a port or group prefix will restrict the
command to a specific port or port group. The prefix must be followed
by a space before the port command. If no prefix is used, the command
will be applied to all 24 ports.
Port Prefix: pN
This specified port N where N is from 1 to 24.
Group Prefix: gM
This specifies group M where M is from 1 to 3.
group 1 = ports 1-8
group 2 = ports 9-16
group 3 = ports 17-24

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AUTO
Description Auto-enables the power load when the IEEE "power good" signal
becomes active.
Note: Use the auto command to automatically turn the load on after the
inrush period after power is supplied by the PSE.
Command: auto [on|off]
Response: printf(":p%d auto %d\r\n", port, state);
state = 1 or 0 for on and off respectively.
CAL
Description Runs internal calibration of class and power loads.
Command: cal
Response: printf(":p%d Autocal OK\r\n", port);
or
printf("!p%d Autocal FAIL\r\n", port);
CAP
Description Controls the 10uF capacitor across the full-wave bridge. This represents
either a legacy capacitive signature or an AC load.
Command: cap [on|off]
Response: printf(":p%d cap %d\r\n", port, state);
state = 1 or 0 for on and off respectively.
CLASS
Description Sets the IEEE load class. See IEEE 802.3af specification.
Command: cl[ass] [0|1|2|3|4][+|-|>|<]
Arguments: + margin up 5%
- margin down 5%
> margin up 10%
< margin down 10%
Response: printf(":p%d class %d%c\n", port, class, margin);
Example: p9 cl 3+
Example response: :p9 class 3+<CR><LF>
This sets port 9 IEEE "class" to 3 with a 5% margin up.

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CONNECT
Description Controls the relay that connects all power load circuitry to the UUT.
When connect is off, the full wave bridge is disconnected and the UUT
sees no power circuitry connected to the GbE magnetics' center taps.
Connect must be on for the UUT to see an IEEE 802.3af load.
Command: conn[ect] [on|off]
Response: printf(":p%d Connect Sig %d\n", port, state);
state = 1 or 0 for on and off respectively.
DETECT
Description Sets the IEEE 802.3af detect signature.
Command: det[ect] [off|lo|ok|hi]
Arguments: off no detect signature resistance
lo signature resistance 15K 1%
ok signature resistance 24.9K 1%
hi signature resistance 36K 1%
Response: printf(":p%d det %s\n", port, arg);
EXT
Description Controls the external reference port (REF). When off, the reference port
is disconnected. When on, the reference port is connected to the UUT but
only if the Cisco signature is off.
Command: ext[ernal] [on|off]
Response: printf(":p%d Ext Ref %d\n", port, state);
state = 1 or 0 for on and off respectively.
LOAD
Description Controls the power load connected to the output of the full wave bridge.
The value of the load is determined by the SET command. This is
typically used only with legacy non-IEEE PSEs.
Command: load [on|off]
Response: printf(":p%d load %d\n", port, state);
state = 1 or 0 for on and off respectively.

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MEASURE
Description Measures the voltage from the UUT (center taps of GbE magnetics).
Note that the polarity must be correct via the jumpers (Section 3.2) for
this measurement to be valid. Note: Measuring the voltage while data is
passing through the port can cause data errors.
Command: meas[ure]
Response: printf(":p%d %d.%01dV\n",port,v1, v1);
where v1 is 0 to 60 and v1 is 0 to 9.
Example: p1 meas
Example response: :p1 50.5V<CR><LF>
RESET
Description Resets port to fully disconnected state.
Command: res[et]
Response: printf(":p%d reset\n", port);
SET
Description Sets power load value in milliamps. If too low, the minimum value will
be set; if above 800mA an error will occur.
Command: set <value>
Response: printf(":p%d %dmA\n",port,value);
or
printf(":p%d %dmA (min)\n",port,value);
Example: g2 set 350
Example response: :p9 350mA<CR><LF>
:p10 350mA<CR><LF>
:p11 350mA<CR><LF>
:p12 350mA<CR><LF>
:p12 350mA<CR><LF>
:p14 350mA<CR><LF>
:p15 350mA<CR><LF>
:p16 350mA<CR><LF>
SET MPS
Description Sets a “maintain power signature” in which the load is cycled between
the set value and a minimum (under 5mA) value. This informs the PSE
that the load is valid but is using a duty cycle of less than 100% to save
power. On time and off time are specified in milliseconds.

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Command: set <value> mps <on time> <off time>
Response: printf(":p%d %dmA MPS on %dms, off %dms\n",
port,value);
Example: g2 set 10 mps 60 240
Example response: :p9 10mA MPS on 60ms off 240ms<CR><LF>
:p10 10mA MPS on 60ms off 240ms <CR><LF>
:p11 10mA MPS on 60ms off 240ms <CR><LF>
:p12 10mA MPS on 60ms off 240ms <CR><LF>
:p12 10mA MPS on 60ms off 240ms <CR><LF>
:p14 10mA MPS on 60ms off 240ms <CR><LF>
:p15 10mA MPS on 60ms off 240ms <CR><LF>
:p16 10mA MPS on 60ms off 240ms <CR><LF>
SHORT
Description Controls a relay that can short the UUT power before the full wave
bridge. WARNING - SHORTING AT FULL POWER CAN DAMAGE
UUT.
Command: sh[ort] [on|off]
Response: printf(":p%d short %d\n", port, state);
state = 1 or 0 for on and off respectively.
STATUS
Description Returns the "Power Good" status of the IEEE load controller.The status
is active when the IEEE controller is receiving power above the UVLO
value and the load capacitor is charged.
Command: st[atus]
Response: printf(":p%d PWR %d\n",port, state);
state = 1 or 0 for on and off respectively.

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Appendix A - Operational Notes
A.1 Power-on
When the unit is powered on, it performs a self-calibration of its dynamic class and
power loads. This takes around 105 seconds. While calibrating, the unit flashes the front
panel LED and displays the following. The prompt "RT-PoE3N>" indicates that the unit
is ready for commands.
RT-PoE3N>”(revision dependent version string)”
Calibrating all ports..
:p1 Autocal OK
:p2 Autocal OK
:p3 Autocal OK
:p4 Autocal OK
:p5 Autocal OK
:p6 Autocal OK
:p7 Autocal OK
:p8 Autocal OK
:p9 Autocal OK
:p10 Autocal OK
:p11 Autocal OK
:p12 Autocal OK
:p13 Autocal OK
:p14 Autocal OK
:p15 Autocal OK
:p16 Autocal OK
:p17 Autocal OK
:p18 Autocal OK
:p19 Autocal OK
:p20 Autocal OK
:p21 Autocal OK
:p22 Autocal OK
:p23 Autocal OK
:p24 Autocal OK
RT-PoE3N>
A.2 High power testing including IEEE 802.3at
The inrush delay mandated by IEEE 802.3at requires that a high power load (over
400mA) cannot be applied until after the 80mS inrush period. The “auto” command
enforces this inrush delay.