AS MOTOR AS 565KM User manual

Instructions for use
Brush cutter
AS 565KM
From the serial number: 026213050001
E – Translation of the original instructions for use
D-74424 Bühlertann
Phone [phone]
www.as-motor.de

AS 565KM
Table of contents
1 Instructions for use 4
2 Pictures 14
3 EC declaration of conformit 18
Basic information
As part of the pre-sale servicing ask your dealer to unwrap the machine and give you a brief training on how to use it!
Type AS 565KM
Engine type Briggs & Stratton 850 SeriesTM
Serial number1
Delivery date - date of sale
Supplier (stamp)
●You are advised to make a copy of this page with filled in information about the machine’s purchase in case the original manual is lost.
1Fill in the plate number from the name plate or stick the indentification label.
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EN English
1 Instructions for use
Table of contents
1 Instructions for use 4
1.1 Introduction.......................................................................................5
1.1.1 asic warnings........................................................................5
1.2 Operation safety................................................................................5
1.2.1 Safety regulations....................................................................5
1.2.2 Noise and vibration values......................................................6
1.2.3 Safety pictograms....................................................................6
1.3 asic information..............................................................................7
1.3.1 Authorised machine use..........................................................7
1.3.1.1 Technical information....................................................7
1.3.1.2 Engine information........................................................7
1.3.2 Description of the machine and its parts.................................8
1.4 User guide..........................................................................................8
1.4.1 Assembling the machine..........................................................8
1.4.1.1 Assembling procedure...................................................8
1.4.2 Putting into operation..............................................................8
1.4.2.1 Starting up the cutting disc............................................8
1.4.2.2 Putting the machine in motion......................................9
1.4.2.3 Machine stopping..........................................................9
1.4.3 Work with the machine............................................................9
1.4.3.1 Cutting width.................................................................9
1.4.3.2 Methods of stand cutting...............................................9
1.4.3.2.1 Cutting problems.................................................9
1.5 Maintenance, servicing and storage................................................10
1.5.1 Travelling wheels..................................................................10
1.5.1.1 Tyre pressure...............................................................10
1.5.2 Machine lubrication...............................................................10
1.5.2.1 Engine oil exchange....................................................10
1.5.2.2 Lubricating points.......................................................10
1.5.3 Work blades sharpening and exchange..................................10
1.5.4 elt transmission – automatic brake.....................................11
1.5.4.1 Tension rollers adjustment...........................................11
1.5.4.1.1 V-belt exchange.................................................11
1.5.4.2 rake function control and adjustment.......................11
1.5.5 Service intervals....................................................................12
1.5.6 Problems and solutions..........................................................12
1.5.7 Storage...................................................................................13
1.5.7.1 Machine washing and cleaning...................................13
1.5.8 Package and machine disposal after its service life termination
........................................................................................................13
The manufacturer reserves the right for changes and innovations which do not influence the function and
safety of the machine. These changes do not have to be reflected in this user manual.
Misprints reserved.
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AS 565KM
1.1 Introduction
Dear Customer,
we congratulate you on your purchasing decision. With the AS brush cutter you got a reliable machine of high quality, proven in practice and by time.
We keep trying to further improve our machines. Everywhere where you want to cut grass of any height, weeds and shrubs – on meadows, in orchards, on
horse pastures or on municipal plots – you can count on the reliable help of you new AS brush cutter as it is a special machine designed for such tasks.
Large plots with dense and high grass stand is cut in the shortest time, it easily copes with uneven surfaces as well as with slopes and embankments.
First of all, familiarize yourself with the control of the machine to be able to work with your brush cutter safely. That's why we prepared this user
manual for you. It is unconditionally necessary to read the safety instructions in the next chapter! They are used to protect your health. In the following
chapters you will learn everything important about your AS brush cutter, about its usage and about the maintenance. ecause even the AS brush cutter can
provide the best performance and work for many years only if you treat it well and follow the instructions about maintenance and care. Should you have
any questions regarding your brush cutter, please contact your dealer or directly AS-Motor. We will be glad to help you and we are also grateful for
improvement suggestions.
One more wish: take your neighbours into consideration and cut only on weekdays between 7.00 and 13.00 and between 15.00 and 19.00. According
to the Protection against noise regulation from 1.8.1987 it is forbidden to cut on Sundays, public holidays and outside the above mentioned time. Different
regulations can be valid in some regions (midday rest). Now we wish you pleasant work with your AS brush cutter.
The sides in this user manual (right, left, in the front, in the back) are defined from the view and place of the operator. It is presumed that the operator
is standing behind the brush cutter handlebar in the direction of driving.
1.1.1 Basic warnings
The user must be familiar with this user guide and follow all machine operation instructions, so that there are no risks to health and property of the
user, as well as other persons.
Safety instructions published in this guide do not describe all possibilities, conditions and situations that can occur in reality. Safety factors, such as
common sense, carefulness and attention, are not included in this manual. However, every person handling or servicing the machine is presumed to have
these.
Only mentally and physically healthy persons can work with this machine. In case the machine is used for professional application, the owner of the
machine must provide its attendants work safety training and carry out training about operating the machine. The owner must also keep records of these
training sessions.
If you find any of the information in this guide incomprehensible, contact your dealer2 or the machine manufacturer3.
The user manuals with which this machine is equipped are an integral part of the machine. They have to be available at any time, safely deposited in
an accessible place where there is no risk of their destruction. If the machine is sold to another person, the user guides must be given to the new owner.
The manufacturer bares no responsibility for any risks, dangers, accidents and injuries that occur while the machine is operated, in case the conditions
aforementioned are not followed.
The manufacturer bears no responsibility for damages caused by unauthorised use, improper machine operation, and damages caused by any
unauthorised modification of the machine.
In order to prevent injury risks to yourself or other persons, or property damage, it is especially important to follow the safety instructions. These
instructions are marked by the following safety warning symbol:
f you see this symbol in the manual, read the following information carefully!
This international safety symbol indicates important safety information. When you see this symbol,
watch out for an injury possibility concerning yourself or other persons and read the following
information carefully.
Tab. 1: Symbols
1.2 Operation safety
The machine is designed to protect its attendant from parts flying off the cut area. Do not remove any passive nor active safety elements. y doing so
you expose yourself to risk of injury.
1.2.1 Safet regulations
Machine attendants have to be aged 18 or over. The attendant must be familiar with the machine user manual and have knowledge of general
work safety principles.
Before each machine use check all its parts (especially the operating mechanism and its covers) to see if they aren't loose or damaged.
Revealed defects parts must be rectified immediately. For repairs, use the original spare parts only.
Do not start the engine in closed spaces! Pay special attention when handling the machine. The engine exhaust muffler remains hot after the
engine is switched off. While adding the fuel, make sure it does not leak or spill over engine parts. If the fuel is spilled, dry the soiled parts or
wait for the fuel to evaporate.
Always switch off the engine and wait for the cutting disk to stop before starting any activity near the machine! Always switch the engine off
before leaving the machine!
2Fill the dealer’s address into the table at the beginning of the manual (unless it is already filled in by the dealer).
3The machine manufacturer's address is gi en at the end of this manual.
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EN English
Never leave the engine running at the maximum engine speed or running idle for a long time while the clutches of the cutting disk drive and
wheel drive are turned off. The machine drive parts could be damaged (V-belt, belt pulley, clutch pulley, etc.)!
Remove any solid parts form the stand before cutting (such as stones, wires, loose construction leftovers, etc.), as these could be thrown away
or damage the machine. If these parts cannot be removed, avoid these places.
The machine is equipped with a rotating implement. Maximum circumferential speed is 60,9 m.s-1. It is therefore important to keep other
persons at a safe distance while the machine is operating (there is a possibility of the cut stand or solid objects chipping off)!
When the machine is being operated, all other persons (especially children) and animals must stay out of the machine's workspace. The
machine attendant can only continue working after taking these into a safe4 distance.
Keep a safe distance form the machine given by its handlebars.
When operating the machine, use work aids approved by EN 166 or EN 1731 (tight clothes, firm shoes, work gloves and protective glasses). a)
Protect your ears with appropriate safety devices according to EN 352-1 (a) shell-shaped ear protectors) or EN 352-2 (a) plug ear protectors).
Ask your dealer for these safety devices.
Safe limbing ability of the machine is 10º. Maximum engine tilt while working is 20º for long and 30º for short periods5.
Do not use the machine on wet grass. Always work on safe terrain. Walk - never run - when working. e careful, especially when changing
directions on slopes. Do not cut stands on steep slopes. If you fall, let the machine go, do not hold it.
It is forbidden to remove any protective devices and covers from the machine.
Any machine repairs, adjustments, greasing and cleaning is to be carried out when the machine is turned off and disconnected the spark
disconected.
1.2.2 Noise and vibration values
➢Declared emission level of the acoustic pressure A at attendance point6 LpAd = (84,0+2,0) dB
➢Guaranteed sound power level A7 LWA,G = 98 dB
➢Declared aggregate acceleration value of the vibrations transferred onto the hand-arm of the machine attendant8 (6,3+2,5) m.s-2
1.2.3 Safet pictograms
The user is required to keep the machine pictograms readable, and have them exchanged in case they are damaged.
Location: Number: Description:
Combined sticker, which is
stuck to the rear plastic
cover. (Pict. 18)
(1) Study the user manual before operating the machine.
(2) Spark plug cable must be disconnected during machine maintenance.
(3) Do not reach with your arm nor step with your leg into the cutting blade work space – risk of cutting.
(4) Risk of injury from chippings, cut-offs, flying objects, etc. Other persons and animals - keep safe distance
from the machine.
(5) Adhere to the machine’s maximum safety climbing ability when working.
(6) Guaranteed sound power level of the machine.
Separate sticker on the
front plastic cover. (Pict.
19)
- Tool turning direction arrow – to the right (clockwise)
Sticker (Pict. 17) on the
control lever(1) on the
right handle (Pict. 5).
-Turning on the cutting disc drive. „0“ = the cutting disk is not rotating , „1“ = unlock the safety switch ,
„2“ = the cutting disc is rotating
Sticker (Pict. 16) on the
control lever (2) on the left
handle (Pict. 5).
- Turning on the machine wheel drive. „0“ = the machine is standing still, „1“ = the machine is moving
Sticker (Pict. 20) placed on
the cutting disk cover on
the left side in the direction
of movement.
-Area forbidden for other persons and animals. Minimum safe distance from the machine.
Tab. 2: Safety pictograms
4EN 12733 norm go erns the specifications of the outer safety area A around the work area B. It is also necessary to use appropriate ban signs to pre ent entrance into this
area. The distance between indi idual of A and B areas must not be smaller than 50 m. As soon as a person or an animal enters the area, the machine attendant must
immediately release the cutting disk dri e le er and postpone working until the area is clear again.
5Short period = up to 1 minute.
6According to EN 12733, Appendix B and EN ISO 11 201
7According to 2000/14/EC instructions, Appendix No.3, part B, point 33 and ISO 3744
8According to EN 12733, Appendix C and EN ISO 20643
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AS 565KM
1.3 Basic information
1.3.1 Authorised machine use
AS 565KM brush cutter is designed and manufactured according to the most current knowledge in the field of small garden and agricultural
machinery. It is characterised by its easy handling, quiet, efficient and economy Briggs & Stratton engine, as well as by trouble-free maintenance..
This brush cutter is designed for cutting high-grown thin-bladed grass stands and smaller branches9 in fields, forests and meadows on maintained
areas10 maximum height of these is 60 cm. Na plochách nesmí být pevné předměty v porostu a větší terénní nerovnosti. Sekačka není určena pro parkovou
úpravu travních porostů.
The use of this machine for purposes other than those it was designed for is then considered as unauthorised use!
The machine can work at all the tilted positions described by the engine manufacturer provided that the attendant is able to lead it safely for both him
and his surroundings.
Protective devices meet the requirements of EN 12733 standard. This standard focuses primarily on the attending persons’ safety, as they can be hit by
stones and other subjects flying from the machine rotary system. Therefore, the attending person must always be in normal operating position, i.e. behind
the machine, holding the handlebars firmly with both hands.
t is forbidden to remove any protective devices and covers from the machines.
1.3.1.1 Technical information
AS 565KM Unit Value
Length x width (including the side screen) x height mm 1730 x 763 x 1180
Weight kg 64
Maximum cutting width cm 58,5
Safe climbing ability 10°
Cutting disk revolutions11 min-1 1990
Maximum blade circumferential velocity m.s-1 60,9
Travelling speed km.h-1 2,0
Area capacity12 m2.h-1 max. 1170
Gearbox oil capacity l (litre) 0,025
Gearbox oil quality API / SAE GL-4 (GL-5) / 90 (80W-90)
Tab. 3: Technical information for AS 565KM
1.3.1.2 Engine information
Engine Unit Value
Type - &S 850 SeriesTM 13
Engine displacement cm3190
ore x stroke mm 68,3 x 51,8
Max. power/at rpm (HP)14 kW/min-1 (HP) 3,6/3200 (4,9)
Max. torque/at rpm15 N.m/min-1 11,5/2600
Maximum (set) engine rpm min-1 3200 ± 100
Fuel consumption l (litre) 1,7 at 3060 min-1
Maximum engine tilt (long period) 15°
Maximum engine tilt (short period16)30°
Fuel tank volume17 l (litre) 1,13
Fuel (unleaded) petrol ON 91-95
Engine oil filling l (litre) 0,6
Oil quality SAE SAE 30 or10W-30
Ignition plug - CHAMPION QC12YC
Tab. 4: Engine technical information
9The brush cutter is not designed for cutting self-seeding wood and branches thicker than 5 mm! Not following this condition leads to machine damage.
10 The stands in the area is cut and raked up at least once a year!
11 Actual rpm. of the disc when not cutting, including belt transmission losses.
12 Square meters cut per min./hour will ary, depending on the type of the stand.
13 More information on the engine including spare part numbers can be found at www.bri sandstratton.com.
14 Measured according to new Society of Automotive En ineers (SAE) J1349 standard.
15 Measured according to new Society of Automotive En ineers (SAE) J1349 standard.
16 Short period – up to 1 minute.
17 Measured according to new Society of Automotive En ineers (SAE) J1349 standard.
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EN English
1.3.2 Description of the machine and its parts
AS 565KM (Pict. 5) brush cutter is built on a steel frame, to which all important parts of the machine are attached. All controls (1,2,4 and 18) are
placed on the handlebars. Handlebars are attached to the frame with a bolted connection (3) and their height is adjustable into 3 positions. Handles(12)
secure a firm grip and machine handling during work. On the left side of the handlebars, there is the wheel drive clutch lever (2) which controls the
movement of the machine in forward direction. On the right side, there is lever (1) of the disc drive clutch for turning the cutting disk drive on (off). oth
control levers return to their original position when the handlebars are released in a critical situation and disconnect the engine power transfer. The cutting
disk is equipped with an automatic brake18 which stops the disk. Engine speed is controlled with an accelerator lever (4). The wheel drive is controlled
by worm-gear unit with a belt clutch which provides fluent power transfer onto the wheels (15) (the machine does not start with a jump). The gearbox and
clutch are covered by a plastic gearbox cover (16). There is the cutting disk (7) with four steel blades (8) in the front part. The attendant is protected
against flying parts of the cut stand by plastic cover (10) and cutting disc steel cover (9) which meet the EN 12 733 standard. A detachable side
screen (6), which is attached with a bolted connection (5), controls the line spacing.
1.4 User guide
1.4.1 Assembling the machine
As part of the pre-sale servicing, ask your dealer to unwrap the machine and give you a brief training on how to use it!
Places for holding the cutter while removing it from the box (see Pict. 1): by the cutting disc in the front (4), by the machine frame tube in the
back (1).
1.4.1.1 Assem ling procedure
Use the following procedure for assembling the machine: (It is ad ised to assemble the machine with a second person’s assistance)
1) According Pict. 1 - take the disc cover (3), bag (6), screen holder (7), side and rear screens (7) and left and right parts of the disk cover (8)
out of the box. Pick the machine up by its lift points in front (4) and back (1) and take it out of the box.
2) According Pict. 5 - dismount the bolted connection (3) on both sides of the frame, take off the handlebars, turn them around and put them
on the frame as shown in the picture (choose one of the 3 holes in the handlebars to set their height). Re-tighten the bolted connection firmly
with your hand. Control lever cables must not be crossed - this shortens their lifetime!
3) Take the draw bands out of the bag and tighten brake cables to the handlebars where the upper bending of the handlebars tube ends. Two
pieces of draw bands are sufficient for cable tightening.
4) According Pict. 2 and Pict. 3 - Install the left and right side covers of the cutting disc using M6x14 bolts (2 pcs), M6 nuts (4 pcs) and
washers (4 pcs).
5) According Pict. 4 - put the disc cover on the machine in such a way that the openings in the cover fit the bolts in the frame and the
narrowed part of the cover is inserted under the engine plate. Install the handle on the cover. Screw the handle on the disc cover in its upper
part using two M6x16 bolts with washers and M6 self-locking nuts. Put washers with M5 nuts on the bolts in the f rame and tighten the nuts.
6) Put the rear (shorter, with a cutout) screen and the side (longer) screen on the screen holder. Fix both parts against moving using 2 clamp
bands (you find them in the package with parts) by drawing them through openings in the screen holder.
7) According Pict. 5 - 6) unscrew the fastening bolt (5) so that the side gate (2) can be easily pushed into the frame opening. Tighten the
fastening bolt with your hand and check that the side gate does not fall out spontaneously.
1.4.2 Putting into operation
The cutter may be delivered without the engine operating fluids (according to various national rules)!
First read the engine user manual19 carefully! This way, you may avoid possible damage.
1. Check the engine oil level; fill the engine with prescribed type and amount of oil if necessary. Fill the tank with prescribed amount and type of
petrol.
2. Shift the accelerator lever into „CHOKE“ position. The accelerator lever positions are described in Pict. 6. All four described main positions
are locked by a simple stamp-projection system in the lever body.
3. Start the engine by pulling the rope of the recoil starter20.
4. First let the new or cold engine run for about 30 sec with a choke (accelerator lever in „CHOKE“ position) and then shift the accelerator lever
into „MAX“ position. Let the engine run in this position for about 30 sec.
Do not go away from the machine!
When starting the engine, both control levers (1 and 2 in Pict. 5) must be in the position turned off (they must not be pushed to the
handlebars)!
1.4.2.1 Starting up the cutting disc
Make sure that all persons, animals and children are at a safe distance from the machine! f they are not, do not continue in your
activity!
1. Start the engine21. Use the accelerator lever to set the maximum engine speed. In case the engine is cold, warm it up at maximum speed for
about 1 minute..
2. Hold the left handlebars handle with your left hand. Move the right control lever (1 in Pict. 5) to the upper position until it slides in the stirrup
with wires (18 in Pict. 5).
3. Push the button of the safety lock (17 in Pict. 5) on the stirrup (18). Hold the safety lock button until the stirrup starts to move with the wires.
4. Then slowly push the lever on the right handle with your right hand.
18 The automatic break is an acti e protecti e feature that supports the machine’s safety.
19 Multilingual manual and its Czech translation are part of the cutter.
20 Engine starting instructions are described in detail in engine user manual.
21 Engine starting instructions are described in detail in engine user manual.
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AS 565KM
Slowly press the lever up to about two thirds of its travel, to start up the cutting disc and prevent the engine form turning off.
5. After starting up the cutting disc, press the lever to the handle and hold firmly.
The cutting disc start-up is accompanied by V-belt creeping and its side effects (chattering, whistling). These effects usually disappear
when the V-belt is run-in.
Note:
During the first starts of the cutting disc, a new or cold engine might stall. This tendency disappears after warming up the engine. In case the cutting
disc drive cannot be runned up, check if there is a defect according to Table 7.
1.4.2.2 Putting the machine in motion
To put the machine in motion use lever (2 in Pict. 5) on the left handle. Press the lever all the way to the handle, and the machine moves ahead
immediately. Adjust the speed of your walk to machine speed as soon as you press the lever and the machine moves.
The wheel drive has a belt clutch; you can press the lever slowly and the machine starts off fluently, not with a jump.
Always press the clutch lever all the way down to the handlebars. f the lever is not pressed properly, it causes damage to the V-
belt.
The wheel drive clutch lever does not adjust travelling speed!
Never reverse with the wheel drive clutch pressed!
1.4.2.3 Machine stopping
If you wish to stop the machine, release the left handlebar lever. The machine stops moving, but the cutting disk spins.
The cutting disc drive is turned off by releasing the right handlebar lever. The cutting disc is stopped by an automatic brake. Shift the accelerator lever
into „M N“ or „STOP“ position.
Always switch off the engine and wait for the cutting disk to stop before starting any activity near the machine! Always switch the
engine off before leaving the machine!
Never leave the engine running at the maximum engine speed for a long time or running idle while the clutch of the cutting blade
drive and wheel drive are turned off! The machine drive parts could be damaged (V-belt, belt pulley, clutch pulley, etc.)!
1.4.3 Work with the machine
1.4.3.1 Cutting width
Always adjust the cutting width to the stand density!
It is not recommended to use the maximum cutting width (Table 3) given by the disc construction. In a terrain, the user cannot operate the cutter
straight, and precisely enough to cut the stands in complete cutting width. We recommend to use the cutter partially (approximately 5-10 cm from the edge
of the plastic front cover) in the cut stand (as shown in Pict. 7 from the user’s point of view).
1.4.3.2 Methods of stand cutting
Remove any solid parts form the stand before cutting (such as stones, wires, loose construction leftovers, etc.), as these could be thrown
away or damage the machine. f these cannot be removed, avoid these places.
It is necessary to keep the lower disc sliding across the land without bouncing off when cutting in uneven terrain. Disc bouncing causes low quality
stand cutting and uneven stubble.
Let the engine and cutting disc spin in their maximum rpm, and start moving against the stand you wish to cut. The cutting disc throws cut stand onto
the right side, where it is windrowed by the side screen.
➢Always keep the cut stand on the left side form the machine when cutting (Pict. 7).
➢When cutting on slopes it is best to move along the slope contour line. Keep the safe climbing ability (Table 3)!
In case the cut stand is too dense, inter grown, rotten, or flattened, it is necessary to adjust the machine cutting width, so that the cutting disc rpm
would not be too low, and thus causing low cutting quality.
1.4.3.2.1 Cutting problems
Be especially careful when lifting and reversing the machine!
Always turn the engine off when cleaning the space under the top cover!
Always tip the machine backwards on its handlebars only. Always be especially careful when moving in the space under a lifted
machine. Secure the cutter from spontaneous movement!
Always be especially careful when cleaning the space under the top cover. The cutting blades are sharp. Use work gloves, or other
convenient objects, e.g. a piece of branch, for cleaning the machine.
Before continuing any activity on the machine or its surroundings, always wait until the cutting disc stops.
1. The cutting disc and the engine rpm are both slowing down, but the engine does not stall.
➢Stop the machine immediately, reverse slightly while lifting the front of the machine a bit (by pressing the handlebars down). The
space under the top cover partially cleans itself from extensive amounts of grass mass. Start moving against the stand again.
2. Cutting disk stopped spinning, the engine staled.
➢Release both handlebars levers and lift the cutter by pressing the handlebars. Move the cutter slightly backwards. Clean the space
under the top cover, and spread the cut grass across the surface. Start the engine, turn the cutting disc drive on, and start moving against
the stand again.
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EN English
1.5 Maintenance, servicing and storage
The weight of the cutter requires two persons for carrying out its maintenance and adjustment.
In order to be happy with our product in the long-term, it is necessary to give it adequate maintenance and servicing care. Regular maintenance
reduces deterioration and ensures proper functioning of all of its parts.
Follow all instructions concerning maintenance and adjustment schedule. It is recommended that you keep a record of the amount of its working time
and conditions (for service needs). It is recommended to let one of our authorised service centres take care of the after-season maintenance, as well as
regular maintenance if you are not sure about your technical skills.
Check the nuts tightening the upper disc blades and nuts tightening the lower disc to the flange before each cutter use.
1.5.1 Travelling wheels
Travelling wheels create an important part of the cutter. Wheels carry the whole weight of the cutter, transfer engine power, and push the cutter into
mesh. Wheels have tyre tubes, which can be easily removed, in case of a defect, due to split rims connected with several bolts.
1.5.1.1 Tyre pressure
Tyre pressure has to be controlled in order to secure proper functioning and long life of the wheels, especially the tyres. Check the pressure before you
start using the cutter. Fill the pressure to MAX before putting the cutter out of service for a longer period of time. Keep equal pressure in right and left
wheels - it helps the cutter to keep a straight track.
Do not exceed the maximum tyre pressure – you risk a tyre explosion!
➢MAXimum (recommended) tyre pressure: 21 PS (144,7 kPa or 1,44 bar or 1,42 atm or 0,144 MPa)
➢M Nimum22 allowed tyre pressure: 18 PS (124,1 kPa or 1,24 bar or 1,22 atm or 0,124 MPa)
In case of permanent tyre pressure release, check and repair possible tyre tube defect.
Seek authorised service in case you lack appropriate manual skills.
1.5.2 Machine lubrication
Follow basic hygienic rules and environmental laws when working with lubricants.
Seek authorised service in case you lack appropriate manual skills.
Smooth and easy movement of all mechanical parts requires adequate lubrication. Several drops of oil are usually sufficient (e.g. icycle oil). The
gearbox is filled with sufficient amount of oil during manufacturing and it does not require filling during the whole machine life.
1.5.2.1 Engine oil exchange
Follow the engine user manual instructions. If you use the cutter in a dusty environment, shorten the exchange period by half. When pouring the oil
out of the engine tilt the cutter on its oil dipstick side or dismantle the whole engine.
Seek authorised service in case you lack appropriate manual skills.
1.5.2.2 Lu ricating points
There is no need to dismount any covers from the machine when lubricating the cables on the handlebars. You can reach other lubricating points after
dismounting the plastic covers. You can use any kind of engine, transmission or spray oil. Any kind of lubricant grease for water pumps is fully sufficient.
For its application, however, it is usually necessary to dismantle the appropriate sliding sealing.
Note: When using graphite grease, the seasonal lubrication intervals can be extended up to 25 hours.
Lubricating point – description Seasonal interval After the
season
Lubricant Picture Note
owden cables and button of the safety
lock
min 2x (5 drops) yes oil Pict. 12 Cable entrance into cable housing and pin.
Disc drive roller casing every 10 hours (2 drops) yes oil/grease Pict. 11 After nut and washer dismounting.
Wheel drive clutch roller every 10 hours (2 drops) yes oil/grease Pict. 9 Contact area with frame.
rake cam every 10 hours (1 drop) yes oil Pict. 10
olted connections - yes grease - Handlebars and side screen attachments.
Tab. 5: Lubricating inter als
1.5.3 Work blades sharpening and exchange
Seek authorised service in case you lack appropriate manual skills.
If the work blades are deteriorated or damaged and causing cutter vibrations, it is necessary to renew or exchange the blades23.
Note: The manufacturer bears no responsibility for damages caused by/on the cutter in case of a botched-up blades repair and/or when original parts
are not used. A sign identifying the manufacturer is imprinted in the blade and it is used as a proof of a genuine part.
The cutter must be secured from unexpected spontaneous movement and stand on a safe pad to allow adequate access to the blade.
22 Tyre pressure lower than minimum damages the tyre construction and shortens its life.
23 The blades are double-sided; they can be turned around if necessary. The blades must ne er be damaged.
10

AS 565KM
Pay special attention when dismounting the blades. The cutting blades are sharp. Protect your hands with work gloves.
The engine must be off and the end of the spark plug cable must be taken off!
Proceedings: according Pict. 8
1) Hold the upper disc so that it does not spin and use tubular wrench n.16 to dismount the bolted connection of the blade. First unscrew the nut, than the
bolt.
2) Take the blade and its parts out of the cutting disc. Align the blades and sharpen them. The blade slope should hold 30º angle with the bottom blade level.
3) Check all blade parts for visible marks of damage. In case of damage, exchange the part with a new one.
4) Put the blade seating back. Tighten the bolt firmly24. 4) Secure the bolt from loosening with a nut.
f some of the blades are bended or deteriorated you must exchange all cutting disc blades!
1.5.4 Belt transmission – automatic brake
The cutter is equipped with modern belts that do not require special care. It is only necessary to control them regularly and exchange them should you see
cracks or breaks on their surface. It is necessary to check on the tension rollers setting after the first 5 hours of operation, as the belt is being run-in. It is necessary to
check the tension rollers function during the running-up, in order to prevent belt damage caused by insufficient tension when the belt extends. It is also important to
check the function of the automatic disc brake during the running-up.
The correct belt transmission function is easy to check:
a) Turn on the wheel drive and let the cutter deal with a 10 cm terrain obstacle – e.g. a kerb.
b) The engine stalls when you press the wheel drive clutch quickly. The belt already starts to grip (the disc starts spinning) in just 1/3 step of
the wheel drive clutch lever.
If you had problems with at least one of these, the tension rollers need adjustment!
1.5.4.1 Tension rollers adjustment
Seek authorised service in case you lack appropriate manual skills.
Regarding a): Dismantle the rear top plastic cover, so that you can see both belts (Pict. 13) securing the forward movement of the machine. Try again to
overcome terrain irregularities and visually check belt slipping.
1) f the belt slipping occurs on the right side of the cutter, tighten it by unscrewing the bolt (3) at the cable25 terminal in the direction of the arrow
(away from the frame) for approximately 1 mm, and repeat the visual check as in a). Continue tightening until condition a) is met and at the same time
the cutter does not start moving forward while wheel drive clutch lever is loose.
If the bolt (3) cannot be unscrewed any further, screw it in completely against the direction of the arrow and hook the spring at the end of the cable into a
further opening in the roller arm. Repeat tightening the belt until condition a) is met.
2) f there is belt slipping between the engine and gearbox, tighten it with the tension roller (4). Loosen the roller by loosening the nut placed below
the roller. Use an appropriate tool (e.g. steel hook) to tighten the roller in the direction of the arrow and tighten the nut while the roller is stretched. Then
check the right function of the wheel drive.
In case the tension rollers cannot be adjusted to prevent belt slipping, it is necessary to exchange the belt.
Regarding b): Dismount the front plastic cover so that you can see the belt and disc drive roller (Pict. 14). (Markings (1) a (2) in pictures Pict. 13 and Pict. 14
are the same and belong to the same cable.)
3) Tighten the belt by unscrewing the bolt26 (1) in Pict. 13 for approximately 1 mm in the direction of the arrow (away from the frame) and repeat the
check according to 1.5.4 b). Continue tightening until condition 1.5.4 b) is met. If the disc drive clutch lever is released, the V-belt has to be at rest, it
can't vibrate and/or move.
If the bolt (1) cannot be unscrewed any further, screw it in completely against the direction of the arrow and hook the spring at the end of the cable into a
further opening in the roller arm. Repeat tightening the belt until condition 1.5.4 b) is met.
Check the automatic brake function after every adjustment!
1.5.4.1.1 V-belt exchange
Exchange the V-belt with a new one27 every time you see cracks or breaks in its surface, or when it is so deteriorated that it cannot be tightened with the
tightening pulleys. Exact instructions for belt exchange are not included here, as their contents exceed the limitations of this manual. When exchanging the belt,
follow Pict. 15. Follow belt track around all guide elements!
Seek authorised service in case you lack appropriate manual skills.
1.5.4.2 Brake function control and adjustment
Check the automatic brake function after every 10 hours of use. (Current control can be done during operation.) Every time you release the disk drive clutch
lever, the automatic brake must stop the disc within 5 sec.
Do not continue working with the cutter unless you remove the automatic brake defect.
Seek authorised service in case you lack appropriate manual skills.
In case the brake does not stop the cutting disc in the given time span, it is necessary to adjust the brake cable (2) Pict. 13 and Pict. 14. Adjusting screw, which
tightens the brake cable (2) to the cutter frame Pict. 13, needs to be screwed in against the direction of the arrow (towards the frame), so that the axial clearance of the
brake cable in the adjusting screw is 1 mm. Check the automatic brake function. If complete tightening the screw (2) does not offer adequate brake effect, tighten the
adjusting screw of the brake cable on the handlebars so that the axial clearance of the brake cable in the adjusting screw is 1 mm. Check the automatic brake function28.
f, after the correct29 adjustment, the brake does not work properly, contact an authorised service center.
24 Insufficient bolt tightening usually destroys the hardened washer around which the blades spin.
25 You may also use the bolt attached to handlebar rail on the other side of the cable. In this case, screw the bolt in the direction away from the rail.
26 You may also use the bolt attached to handlebar rail on the other side of the cable. In this case, screw the bolt in the direction away from the rail.
27 Use V-belts recommended by the manufacturer only. Proper transmission function cannot be guaranteed when using other V-belts.
28 You may follow opposit instructions. First tighten the screw of the brake cable (towards handebar rail) on the handlebars so that the axial clearance in the adjusting screw
is 1 mm.
29 The condition of the axial clearance of the brake cable in the adjusting screw is met.
11

EN English
1.5.5 Service intervals
Activity Before cutting n season Before storage
Engine oil level check yes following the engine user manual yes
Cleaning the engine air filter check every 10 hours yes
Washing - 2x yes
Removal of dirt and cut stand remains - after each cutting yes
lades sharpening - according to need yes
Check the blades and their placing yes immediate exchange if damaged yes
Cutting disk tightening check yes - yes
olted connections tightening check yes every 5 hours yes
Lubrications condition check Tab. 5 Tab. 5
V-belts check - every 20 hours yes
Tab. 6: Ser ice inter als
1.5.6 Problems and solutions
Problem Cause Solution
Cutting disc is not spinning the engine is not running Start the engine
wheel drive clutch lever is not pressed Press the lever
insufficient belt tightening Adjust the tightening pulley
broken belt Exchange the belt with a new one
fallen belt Mount the belt
other defect Visit the service centre
The cutter does not move the engine is not running Start the engine
wheel drive clutch lever is not pressed Press the lever
insufficient belt tightening Adjust both tightening pulleys
broken belt Exchange the belt with a new one
fallen belt Mount the belt
other defect Visit the service centre
Engine does not start there is no petrol in the tank Refuel
petrol feed is closed Open petrol feed
other defect Visit the service centre
rake does not work there is no axial clearance in the brake cable, the cable is tight Adjust the brake
cam is hard to move Lubricate
brake lining has deteriorated – impossible to adjust the brake Visit the service centre
Impossible to stop the cutter wheel drive pulley is broken Exchange it with a new one
tight cable wire; bended cable Lubricate or exchange cable
tightening pulley does not come back Lubricate
Impossible to stop the cutting disc tightening pulley does not come back Lubricate
Control levers do not come back tight cable wire; bended cable Lubricate or exchange cable
return spring is broken Exchange it with a new one
other defect Visit the service centre
Other defect Visit the service centre
Tab. 7: Problems and solutions
12

AS 565KM
1.5.7 Storage
efore any longer storage (e.g. at the end of the season) clean any dirt or plant remains from the cutter. Prevent all unauthorised persons from
accessing the cutter. Protect the cutter from wind but do not use airtight protection, which can cause higher corrosion.
Check that the blades are intact and sharpen them (if damaged, exchange them).
We strongly recommend:
➢Mothball the blades on the cutting disc.
➢Remove all dirt and plant remains from the machine.
➢Repair damaged places on colour parts.
➢Empty petrol tank and carburettor (for further instructions see engine user manual).
➢Carry out seasonal lubrication of the cutter according to Table 5.
➢Check tyre pressure and fill the tyres to MAX level.
1.5.7.1 Machine washing and cleaning
Follow local laws protecting water courses and other water resources from chemical contamination when cleaning the cutter.
Never wash the engine with a stream of water! The electrical equipment of the engine might be damaged on starting the engine.
Do not use pressure washers for cleaning the cutter.
1.5.8 Package and machine disposal after its service life termination
You are required to carry out the package disposal after unwrapping the cutter, following national waste laws and regulations.
We recommend to follow these instructions when disposing of the machine after its service life termination:
➢Dismount all machine parts that can still be used.
➢Empty oil from gearbox and engine into an appropriate tank and hand it in at a collection point30.
➢Dismount plastic and coloured metals.
➢You are required to carry out the disposal of the dismantled machine remainder and dismounted parts, following national waste laws and
regulations.
30 Collection point information is gi en by responsible local office.
13

EN English
2 Pictures
1) Place for holding at the back (frame U-tube)
2) Side screen
3) Dismounted disc cover
4) Place for holding the machine at the front
(cutting disc)
5) Tilted handlebars in the package (transport
position)
6) ag
7) Side screen holder
8) Dismounted parts of lower cover
1) Disc drive clutch level
2) Wheel drive clutch lever
3) Handlebars fastening bolt
4) Accelerator lever (gas lever)
5) Side screen fastening bolt
6) Side screen
7) Cutting disc
8) lades (4 pieces)
9) Cutting disc cover EN 12 733
10) Disc cover
11) Frame - tube
12) Handle
13) Engine
14) Fuel tank lid
15) Wheel
16) Gearbox cover
17) utton of the safety lock
18) Stirrup with the wires
14
Pict. 1: Unwrappin the machine
7
8
Pict. 5: Main parts of the machine
3
2
1
3
4
5
6
Pict. 3: Assembly of lower cover –
left cover
5
6
7
8
Pict. 2: Assembly of lower cover – ri ht part
9
10
11
12
13
14
15
16
218
17
4
1
2
Pict. 4: Cover and handle assembly

AS 565KM
Position STOP:
Engine is not running. (position „1“)
➢Used for turning off the
running engine
➢Putting the machine out
of service
➢Refuelling
➢Machine transport
Position MAX:
Engine is running at maximum rpm.
(position „3“ hare)
➢Working position
Position MIN:
Engine is running at idle.
(position „2“ turtle)
➢Short work break
Position CHOKE:
Engine is running at choke.
(position „4“)
➢Cold engine start
1) Upper disc
2) lade
3) olt
4) Washer
5) Ring
6) Nut
15
Pict. 6: Positions of accelerator lever
1234
Pict. 7: Cuttin width Pict. 8: Attachment of the blade to the disc
6
5
4
2
3
1
Pict. 9: Lubricatin point
Pict. 10: Lubricatin point
Pict. 11: Lubricatin point
Pict. 12: Lubricatin point
4
3
2
1

EN English
1) Cutting disc drive V-belt
2) Gearbox drive V-belt
3) Wheel drive V-belt
4) Driving pulley (on the gearbox)
5) Driven gearbox (on the wheel axle)
16
Pict. 13: Adjustment of the wheel drive tension rollers
1
23
4
Pict. 14: Disc drive clutch roller - brake
1
Pict. 15: V-belt track
5
4
3
2
1
2

AS 565KM
Number: (1) (2) (3) (4) (5) (6)
17
Location on the machine
Location on the machine
Location on the machine
Pict. 17: Safety picto ram
Startin up the disc
Pict. 19: Safety picto ram – Arrow direction of turnin
Location on the machine
Pict. 20: Safety picto ram – Dan erous area
Pict. 16: Safety picto ram
Machine wheel drive
Pict. 18: Safety picto ram – Combined sticker
Location on the machine

EN English
3 EC declaration of conformit
EC declaration of conformity
Manufacturer:31 AS-MOTOR GERMANY GmbH & Co. KG
Address: Ellwan er Straße 15; D-74424 Bühlertann
Product (machine) – type: AS 565KM
Serial number: from 026213050001
Description:
Machine type Engine Power Working width
Brush cutter B&S 850 SeriesTM 3,6 kW/3200 min-1 58,5 cm
This brush cutter is intended for mowing high thin grass stands and woody stands in a wood and on meadows up to the maximum height of 60 cm on maintained areas.
There can not be any foreign objects and surface une eness on the area, where it could be mowed. The mower is not intended for maintenance of parks and lawns.
The product meets all relevant provisions: Machinery Directi e 2006/42/EC
Noise Emission Directi e 2000/14/ EC
Electromagnetic Compatibility Directi e 2004/108/EC
The harmonized technical standards and technical standards applied to
the conformity assessment: EN 12733 + A1, EN 55012:2007
Other technical standards and specifications applied to the conformity
assessment:
EN ISO 12100-2, EN 1050
Bodies engaged in the conformity assessment: Authorized Body No. 255
Notified body No. 1016
The Government Testin Laboratory of A ricultural, Food Industry and Forestry
Machines, jointstock company
Třanovského 622/11, 163 04 Praha 6 - Řepy, CZ
To the conformity assessment applied procedure: Noise Emission Directi e 2000/14/ EC, annex VI
Measured sound power level: A LWA = 96 dB Guaranteed sound power level: A LWA,G = 98 dB
We declare that the through above mentioned specifications defined equipment complies with requirements of above cited Directives.
Note: All regulations were applied in wording of later amendments and modifications valid at the time of this declaration issue without any citation of them.
Place of issue: Bühlertann
Date of issue: 20.5.2013
Signed by the person entitled to deal in in the name of producer:
Name:
Christoph Weber
Grade:
Executive director
Signature:
31 At the same time, the manufacturer compiles and archi es all the technical documentation to all Directi es and/or NVs relating to
this EC Declaration of Conformity
18

AS-MOTOR GERMA Y GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
www.as-motor.de
Professional technology for gardens and landscape
Allmäher® Manoeuvrable meadow mower for extensive green area care.
The Allmäher reliably shreds metre-high grass, undergrowth,
and weeds, even on steep slopes and in impassable terrain.
The cut material remains on the surface as a fertilizer, the
bothersome ra ing does not ta e place.
Ride-on Allmäher® Ease of use and high area coverage all combined in a
compact ride-on mower. Low centre of gravity, optimum
weight distribution, and broad wheel base provide you with
the best performance on slopes and power reserves for
crushing high stands. They are also available with a four-
wheel drive, it increases the traction in difficult tas s and
safety when wor ing on slopes.
Rear discharge mower Professional lawn mower with rear discharge. With wheel
drive and infinite speed regulation for exceptional cutting and
catching performance in any situation.
Rotary mower The economic alternative to bar mower. Ideal for fodder
production. The grass is not shredded and placed into a pile
on the side.
Flail mower The flail blades are supported movably and avoid roc s and
other obstacles and chop the cuttings several times. The
cutting machanism housing of 3 mm thic steel offers the
highest protection against flying obstacles and stops them
safely.
Side discharge mower This solid allrounder has a side discharge, wheel drive, and a
housing of 3 mm thic plastic-coated steel. Also available with
a four-wheel drive and continuous speed adjustment
(Variomatic).
Weed-Hex Removes weeds carefully, quic ly, and without the use of
chemicals: on transport surfaces, walls, curbs, and between
interloc ing bloc s. The patented swinging brush system is
gentle to the surface and relieves the environment from
harmful herbicides.
Text and illustrations © 2016
VL-204-2016
CSKV: 51735342141
Edition: 29.4.2016
V1.0 CZ