ASGUN K96BHAA User manual

2.Exploded View
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3. Single part list
Seg. NO. Appellation Qty Seg. NO. Appellation Qty
1hood handle assembly 12hand insulator
thermometer
thermometer bezel
hood assembly rear burner cover
rear burner assembly rear burner ignition electrode
rear burner gas supply thermocouple
firebox assembly left side top panel
rear side top panel right side top panel
grease tray top door channel assembly
side table assembly right side low panel
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rear side low panel inner side table
left side low panel
left door assembly
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1
1
1
right door assembly
low door channel assembly
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1 1
25 bottom panel assembly 126 swivel caster
fixed caster main tube burner assembly
firebox front baffle manifold assembly
control panel assembly control knob bezel
control knob side burner table assembly
side burner insert tray side burner gas supply
side burner cooking grid side burner cover
quick connector assembly flame tamer
cast iron cooking grid-A cast iron cooking grid-B
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cast iron hotplate warming rack
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ignition system regulator assembly
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side burner valve side burner assembly
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side burner ignition electrode rear burner control knob bezel
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rear burner control knob ignition switch
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1 1
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49 50

4. Fixing elements
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5.Mounting steps
Make sure your grill is assembled properly. Detailed assembly instructions are packed with each grill giving
specific assembly procedures for each model. Follow these instructions carefully to ensure the correct and
safe assembly of the grill.
Caution: Although we take every effort to ensure that the assembly process is as easy as possible, it is
inherent with fabricated steel parts that corners and edged can cause cuts if improperly handled during
assembly procedures. Be careful while handling any parts during assembly. It is strongly recommended
that you protect hands with a pair of work gloves.
STEP1
Figure 1
hexagon screw
1/4-20x16
8X 34X
5/32-32X12
screw
M6 washer
8X
shoulder screw
1/4"-20
4X 16X
1/4"-20X12
screw
20X
M7 washer
34X
M5 washer
Notice: The two swivel casters need to be on the right side

STEP2
Figure 2
STEP3
Figure 3
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STEP4
Figure 4
STEP5
Figure 5
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STEP6
Figure 6
STEP7
Figure 7
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STEP8
Figure 8
STEP9
Figure 9
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STEP10
Figure 10
STEP11
Figure 11
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STEP 12
Figure 12
STEP 13
Figure 13
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STEP 14
Figure 14
STEP15
Figure 15
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STEP 16
Figure 16
STEP 17
Figure 17
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STEP 18
Figure 18
STEP19
Figure 19
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STEP 20
Figure 20
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Figure 21
Injector Information
Main 0.88mm - I3+(28-30/37)
0.82mm - I3B/P(37)
0.80mm - I3B/P(50)
Side 0.88mm - I3+(28-30/37)
0.80mm - I3B/P(37)
0.75mm - I3B/P(50)
Rear 0.85mm - I3+(28-30/37)
0.82mm - I3B/P(37)
0.79mm - I3B/P(50)

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6.Preparation
You will need to purchase a 13kg LPG gas bottle and the pressure regulator should correspond to the pressure
and gas category of the appliance , which can be obtained from your nearest Gas Retailer. The regulator
should comply with EN12864 with current version and national regulation.
Energy saving tips:
a) Reduce the opening time of the lid.
b) Turn the grill off as soon as cooking is completed.
c) Preheat the gas grill for 10 to 15 minutes only.(Except for the first use)
d) Do not preheat longer then recommended.
e) Do not use a higher setting than required.
f ) Do not store a spare propane cylinder under or near this gas.
Connect the hose and regulator to the gas cylinder at the right side of the gas grill. Keeping in mind that
the gas cylinder must be kept away from heat and in a safe position. The hose dimension is 8mm-10mm
diameter.
You will need to purchase a gas bottle and a regulator to operate this gas grill which can be obtained from
your nearest Gas Retailer.
Strongly Recommends Information:
a) The gas cylinder is to be used only in the upright position.
b) Only to be used with a gas cylinder that does not exceed 500 mm in height and 310mm in diameter.
c)This appliance must only be used with an approved hose and regulator.
WARNING INFORMATION
Since this barbecue has no restriction in the emission of unburned gas ,this barbecue
must be installed and / or used outdoors or in an amply ventilated area. Were this BBQ
in an amply ventilated area, the area must have at least 25%of the surface(sum of the
wall surface) are open
Strongly recommends minimum clearances from combustible materials
must be:
Rear - 450mm
Sides - 250 mm
Top - 1000 mm
Figure 23
Figure 22

7.Installation
After purchasing your gas bottle you will then be ready to set it up with your gas grill.
a) When changing the gas bottle which shall be carried out away from any source of ignition. Position the
gas bottle can both underneath or at the side of your gas grill,keeping in mind that the bottle must
be kept away from heat and in a safe position.
b) When ready to use your gas grill insert the regulator into the gas bottle valve and tighten
firmly. The Length of hose recommended which shall not exceed 1.5m.
Warning: Before attempting to light your gas grill you must refer to your
lighting instructions and warning/safety points.
Check the hose before each use, searching for cracking, cuts or any abrasions. If the hose is found to be
faulty in any way do not attempt to use your gas grill.
When changing your gas bottle ensures that there are no sources of ignition close by i.e. fires,
cigarettes, naked flames etc. Make sure that the appliance is switched off.
Ensure that the hose is not subjected to twisting which will affect the gas flow when using
your gas grill. Also the hose must not have undue tension and must not touch any part of the gas grill which
may be hot.
Please choose flexible hose whose heatproof higher than 80 C.
Flexible tube should be changed every 2 years; It's necessary to change the flexible tube when the national
conditions require it.
How to connect a gas bottle
a)Turn the orange cap so that the arrow is pointing to the gap in the shroud.
b)Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools. Leave the cap hanging.
c)Check that the black sealing washer is fitted inside the cylinder valve. Place the regulator down over the
valve with switch.
d)Turn the switch clockwise on gas bottle-then turn on the gas grill as instructed.
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Warning: Always test gas line for leaks at connector with soap water finishing
all connections.
Figure 24

How to disconnect a gas bottle
a)Except for twin-cylinder installations with a changeover valve, turn off the gas tap if fitted to the appliance.
For installations with a changeover valve, it is only necessary to switch off the empty cylinder.
b)Replace the orange safety cap onto the empty cylinder.
8. Warning and safety points
Please read the following points before using your gas grill:
a)Read the instructions before using the appliance. Please follow all assembly instructions
in this manual; if instructions are not followed it may cause problems in use.
b)This gas grill accessible parts maybe very hot when being used. Keep young children
away. Use protective gloves when handling particularly hot components.
c)In the event of a gas leak shut off gas to the gas grill, extinguish any open flames, open lid and if leak
continues check for damages, poor connections etc. Contact your local gas dealer immediately if
the problem can't be solved.
d)Do not move Gas grill during use.
e)Do not use or store any flammable liquids or vapors in the vicinity when operating the gas grill.
f)This gas grill only to be used outdoors.
g)Do not use a naked flame to check for gas leaks.
h)Do not operate gas grill if there is a gas leak. Turn off the gas supply.
i)Do not attempt to disconnect any gas fitting part if your gas grill is being used, on the gas grill or the gas
regulator / bottle.
j)Care is advised when operating your gas grill, you should never leave unattended when in use. Turn off
the gas supply at the gas container after use.
k)The gas grill should be cleaned on a regular basis.
Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the burner or valves.
l)Do not attempt to use this appliance in a garage or any enclosed area. Also this appliance must be keep
away from flammable materials, etc. We recommend keeping a distance of at least 0.5 to 1.0
meter clear of any flammable materials.
m)We would recommend that this gas grill be serviced by your local gas retail outlet at least once a
year by a competent engineer. Do not attempt to service this appliance yourself.
n)Any modification of the appliance may be dangerous. Do not attempt any unauthorized
interference of the main controls on this gas grill, i.e. gas taps, injectors, valves etc.
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WARNING:The Handle Black Area (See Above Picture for Reference) Will
Become Hot When the Gas grill In Use, BE CAREFUL! Do Not
Touch The Black Area.
Figure 23

9.Safety precautions
a) Always test gas line for leaks at connector with soapy water after making connections.
b) The top lid must always be open when lighting the burner.
c) Use oven gloves and sturdy, long handled gas grill tools when cooking on the grill.
d) Be prepared if an accident or fire should occur. Know where the first aid kit and fire
extinguishers are and know how to use them.
e) Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
f) Always cook with great care.
10.Lighting instructions
Caution: 1)Leak test all connections thoroughly with a soapy water solution before lighting.
2)The lid must be open when lighting the burner!
3)Do not stand with your face directly over the gas grill when lighting it.
4)Ensure all burner controls in OFF position before open the gas cylinder valve
Your gas grill will have following method of ignition:
Main Burner Snap Ignition
Ensure all gas controls on the gas grill in the OFF position, turn the gas cylinder valve to open
at the regulator. To create a spark you must push the control knob in and hold in this position for 3-5
seconds to allow gas flow and then turn anticlockwise to HIGH. You will hear a snap from the igniter,
continue to hold the burner control knob in for two seconds after the snap, this will allow gas to flow
completely down the burner tube and ensure ignition procedure.
When the burner is alight, adjacent burners will cross light when their controls are turned to HIGH.
At High setting the burner flame should be approximately 12-20mm long with a minimum of
orange flame. Turn the gas control fully anticlockwise for minimum setting.
Main Burner Flame Pattern
The gas barbecue burners have been factory set for the
correct air and gas mixture. The correct flame pattern
is shown as right sketch
1.Burner tube
2.Tips occasionally flicker yellow
3.Light blue
4.Dark blue
If you have any difficulty lighting your gas grill following the above steps, contact your
dealer for advice or help.
Warning : If the burner still does not light ,turn the burner control knob to”OFF”
and wait 5 minutes to let the gas clear before lighting again.
Figure 19
Figure 26
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Figure 19
Figure 25

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Side Burner Snap Ignition
Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner .
You generate the energy for the spark by pushing in the control knob and turning to ”HI”.This will ignite
each individual burner.
Follow the simple steps listed below to light the Side Burner(SB) of your grill:
1. Open the lid and make sur that all burners controls are in the OFF position.
2. Turn main gas supply on(gas cylinder valve open ).
3. Push the control knob in and turn to "HI" until you hear the igniter snap, continue to hold control
knob in for two seconds. This action will spark the igniter, then side burner.
4. Check that the burner is lit by looking through the cooking grates. You should see a flame. If burner
does not light on first try, push control knob in and turn to " OFF”.Repeat lighting procedure
a second time.
5. Verify Side Burner has ignited by visual inspection of a flame.
DANGER: Failure to open the lid while igniting the Side Burner , or not waiting 5 minutes to allow
the gas to clear if the Side Burner does not light, may result in an explosive flame-up which can cause
bodily injury or death.
WARNING: If ignition still does not occur, turn control knob to OFF and wait 5 minutes to let the gas
clear before try again to light burner.
WARNING: Do not lean over an open barbecue.
WARNING: If the burner does not light, turn the Side Burner control knob to " OFF "and wait
5 minutes to let the gas clear and repeat with a hand held ignition device.
Rotisserie Burner Electronic Ignition
Follow the simple steps listed below to light the Rotisserie Burner of your grill:
1. Open the lid and make sure that all burners are in the OFF position.
2. Turn main gas supply on.
3. Remove warming rack. NOTE: Always remove the warming rack when using
the rotisserie.
4. Push the ROTISSERIE BURNER control knob in and turn to ”HI”.
5. Push in the electronic ignition button. Continue to hold the ROTISSERIE BURNER control
knob in until 20 seconds after the burner has ignited. Then release the ROTISSERIE
BURNER control knob.
6. If ignition does not occur within 5 seconds, turn control knob”OFF”and repeat ignition step
numbers 3 and 4 with a hand held ignition device.
7. Verify Rotisserie Burner has ignited by visual inspection of a flame.
(The burner will glow red. )
DANGER: Failure to open the lid while igniting the Rotisserie Burner, or not waiting 5
minutes to allow the gas to clear if the Rotisserie Burner does not light, may result
in a explosive flame-up which can cause bodily injury or death.
CAUTION: The Rotisserie Burner flame may be difficult to see on a bright sunny day.
WARNING: Do not lean over an open barbecue.
WARNING: If burner does not light, turn the control knob to "OFF” and wait 5minutes to
let the gas clear and repeat with a hand held ignition device.
WARNING: Never leave a grill
unattended. This will guard
against possible grease fires
getting out of control. Grease
fires can be severe and cause
grill damage, property damage
and bodily harm.